Tunnel dust fall and spray-mixing maintenance tool

By designing a tunnel dust suppression tool that includes a mobile support and atomizing nozzles, the problem of air environment safety hazards in tunnel construction was solved. The tool enables flexible movement and height adjustment, improving the spraying effect and ease of operation.

CN223739468UActive Publication Date: 2025-12-30CCCC ROAD & BRIDGE CONSTRUCTION CO LTD +1
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Patent Information

Application Number
CN202520613029.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-12-30
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

During tunnel construction, the confined space and complex environment pose safety hazards to the air environment inside the tunnel. Existing equipment is inconvenient to operate and cannot effectively reduce dust.

Method used

A tunnel dust suppression and spray curing tool was designed, comprising a mobile support, a telescopic frame, a spraying assembly, and atomizing nozzles. The tool achieves flexible movement and height adjustment through universal rollers, a lifting assembly, and threaded connections, ensuring the stability and accuracy of the atomizing nozzles and making it suitable for different tunnel environments.

Benefits of technology

It improves the flexibility and uniformity of spraying, reduces operating costs, enhances the practicality and ease of operation of the equipment, and adapts to the needs of different tunnel environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tunnel dust fall and spray mixing maintenance tool, which relates to the technical field of tunnel construction equipment and comprises a movable support, a telescopic frame is arranged at the upper end of the movable support, universal rollers are connected to four corners of the bottom of the movable support, and a spray assembly is connected to the top surface of the telescopic frame. And the spraying assembly comprises a supporting frame, a two-way screw rod is inserted into the supporting frame, the rear end of the two-way screw rod is connected with a bearing, and the front end of the two-way screw rod is connected with a rotating handle. According to the utility model, the transverse rod can be flexibly fixed and adjusted by rotating the rotating handle, the stability and the accuracy of the atomizing nozzle are ensured, the simple atomizing nozzle is adopted, so that the atomizing nozzle can be easily moved to different areas, the spraying flexibility is improved, the atomizing nozzle is reasonable in design, and a fine spraying effect similar to water mist can be generated; and the water-saving spraying device is simple in structure and easy to operate and maintain, and the use cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a tunnel construction equipment technical field especially relates to a tunnel dust fall and spray mix maintenance tool. BACKGROUND

[0002] Tunnel construction equipment is the engineering mechanical equipment used for building a tunnel, which can be divided into two categories of tunnel general machinery and special machinery according to function and purpose.

[0003] In the modern tunnel construction process, due to the narrow space and complex environment, there is a certain degree of safety hazard in the air environment in the tunnel. In addition, with the continuous expansion of the project scale, the demand for safe air environment is increasing; therefore, a simple structure, easy to operate, convenient to move simple water mist spray system and its support are particularly important.

[0004] Therefore, we propose a new kind of tunnel dust fall and spray mix maintenance tool. UTILITY MODEL CONTENT

[0005] The utility model aims at solving the problem that the existing narrow space and complex environment, there is a certain degree of safety hazard in the air environment in the tunnel.

[0006] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a tunnel dust fall and spray mix maintenance tool, including mobile support, the upper end of mobile support is provided with telescopic frame, the bottom four corners of mobile support are connected with universal gyro wheel, the top surface of telescopic frame is connected with spray assembly, the spray assembly includes support frame, the inside of support frame is inserted with two-way screw rod, the rear end of two-way screw rod is connected with bearing, the front end of two-way screw rod is connected with steering handle, the surface of two-way screw rod is connected with two groups of cross bars symmetrically, the upper and lower ends of cross bar are connected with fixed water pipe, the surface of fixed water pipe is connected with atomizing nozzle equidistantly, one end of two groups of fixed water pipe is connected with a group of hose, one end of hose is connected with valve switch, the two sides of two groups of cross bars are connected with sliding block.

[0007] Further, the two-way screw rod and steering handle constitute fixed connection, and the two-way screw rod and bearing constitute rotary connection.

[0008] Further, the cross bar is M-shaped in appearance, and the two-way screw rod and the two groups of cross bars constitute threaded connection.

[0009] Further, the two sides of the support frame matched with the sliding block are provided with sliding grooves, and the sliding block and the sliding groove constitute sliding connection.

[0010] Furthermore, a lifting assembly is connected to the surface of the movable support, the lifting assembly including a bolt, one end of which is connected to a nut.

[0011] Furthermore, the telescopic frame has longitudinally spaced slots inside, and the inner wall of the movable support is in contact with the outer surface of the movable support.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, the crossbar can be flexibly fixed and adjusted by rotating the handle, ensuring the stability and accuracy of the atomizing nozzle. The simple atomizing nozzle can be easily moved to different areas, improving the spraying flexibility. The atomizing nozzle is reasonably designed and can produce a fine spraying effect similar to water mist, improving the spraying uniformity and water-saving effect. The structure is simple, easy to operate and maintain, and reduces the cost of use.

[0014] 2. In this utility model, the overall height can be adjusted by the combination of bolts and nuts, depending on the environment in which it is used, making it suitable for different tunnel environments and further improving its overall practicality. Attached Figure Description

[0015] Figure 1 A three-dimensional structural diagram of a tunnel dust suppression and spray curing tool is provided for this utility model;

[0016] Figure 2 This invention provides a first partial exploded structural diagram of a tunnel dust suppression and spray curing tool;

[0017] Figure 3 This invention presents a second partial exploded structural diagram of a tunnel dust suppression and spray curing tool.

[0018] Legend: 1. Movable bracket; 2. Telescopic bracket; 3. Universal casters; 4. Spraying assembly; 401. Support frame; 402. Slider; 403. Fixed water pipe; 404. Atomizing nozzle; 405. Bidirectional screw; 406. Bearing; 407. Throttle; 408. Hose; 409. Valve switch; 410. Crossbar; 411. Slide groove; 5. Lifting assembly; 501. Bolt; 502. Nut; 503. Slot. Detailed Implementation

[0019] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0021] Example 1, such as Figure 1 - Figure 3 As shown, this utility model provides a tunnel dust suppression and spraying maintenance tool, including a movable support 1, a telescopic frame 2 at the upper end of the movable support 1, universal rollers 3 connected to the four corners of the bottom of the movable support 1, a spraying assembly 4 connected to the top surface of the telescopic frame 2, the spraying assembly 4 including a support frame 401, a bidirectional screw 405 inserted inside the support frame 401, a bearing 406 connected to the rear end of the bidirectional screw 405, a throttle 407 connected to the front end of the bidirectional screw 405, two sets of crossbars 410 symmetrically connected to the surface of the bidirectional screw 405, and fixed water pipes 403 connected to the upper and lower ends of the crossbars 410. Atomizing nozzles 404 are equidistantly connected to the surface of the support frame 401. A set of flexible hoses 408 are connected to one end of the two sets of fixed water pipes 403. A valve switch 409 is connected to one end of the flexible hose 408. Slider 402 is connected to both sides of the two sets of crossbars 410. A fixed connection is formed between the bidirectional screw 405 and the throttle 407. A rotatable connection is formed between the bidirectional screw 405 and the bearing 406. The crossbar 410 is M-shaped. A threaded connection is formed between the bidirectional screw 405 and the two sets of crossbars 410. The inner walls on both sides of the support frame 401 that match the slider 402 are provided with grooves 411. A sliding connection is formed between the slider 402 and the grooves 411.

[0022] The overall effect of Embodiment 1 is that after connecting the hose 408 to the external water pipe, the valve switch 409 can be opened to ensure that water can enter the two sets of fixed water pipes 403 through the hose 408, and then the water is sprayed out through the atomizing nozzle 404, which can suppress dust inside the tunnel. At the same time, when it is necessary to adjust the position of the two sets of crossbars 410 according to the actual situation, the handle 407 can be turned to drive the bidirectional screw 405 to rotate, and the bearing 406 can improve the stability of the bidirectional screw 405 during rotation. When the bidirectional screw 405 rotates, it will also rotate simultaneously with the two sets of crossbars 410 through the threaded hole. This rotation will drive the two sets of crossbars 410 to move, thereby moving the position of the atomizing nozzle 404. The design of the slider 402 and the slide groove 411 can improve the stability of the two sets of crossbars 410 when adjusting their positions. This allows the two sets of crossbars 410 to be adjusted according to the actual situation. The simple moving bracket 1 allows the spraying system to be easily moved to different areas, improving the flexibility of spraying.

[0023] Example 2, as Figure 1 -Figure 3 As shown, the surface of the moving support 1 is connected with the lifting assembly 5, the lifting assembly 5 includes a bolt 501, one end of the bolt 501 is connected with a nut 502, the inside of the telescopic support 2 is longitudinally provided with a slot hole 503, the inner wall of the moving support 1 is attached to the outer surface of the moving support 1.

[0024] The effect achieved by the whole embodiment 2 is that in different environments, the overall height of the moving support 1 can be adjusted by disassembling the bolt 501 and the nut 502, through the height adjustment function, it can be applied to different height tunnel environments, after being raised, the atomizing nozzle 404 at the top of the cross bar 410 sprays the structure at the top of the tunnel, after the overall height of the moving support 1 is lowered, the atomizing nozzle 404 at the bottom of the cross bar 410 performs dust suppression and maintenance on the ground, and then after being adjusted to the appropriate position, the bolt 501 can be fixed with the nut 502 after penetrating the slot hole 503.

[0025] Working principle: by rotating the handle 407, the flexible fixing and adjustment of the cross bar 410 can be realized, the stability and accuracy of the atomizing nozzle 404 are ensured, the simple atomizing nozzle 404 is adopted, the atomizing nozzle 404 can be easily moved to different areas, the spraying flexibility is improved, the atomizing nozzle 404 is reasonably designed, can produce fine spraying effect similar to water mist, improve the spraying uniformity and water saving effect, the structure is simple, easy to operate and maintain, reduce the use cost, according to the different environments, the overall height can be adjusted by the cooperation of the bolt 501 and the nut 502, suitable for different tunnel environments, further improve the overall practicability.

[0026] The above is only a preferred embodiment of the present application, not other forms of the present application, any skilled person in the art can change or modify the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made according to the technical essence of the present application to the above embodiments still belongs to the protection scope of the present application technical scheme.

Claims

1. A tunnel dust fall and shotcrete maintenance tool comprising a mobile support (1), characterized in that: The upper end of the mobile support (1) is provided with a telescopic support (2), and the bottom corners of the mobile support (1) are connected with universal rollers (3); The top surface of the telescopic support (2) is connected with a spraying assembly (4), the spraying assembly (4) comprises a support frame (401), the inside of the support frame (401) is inserted with a bidirectional screw rod (405), the rear end of the bidirectional screw rod (405) is connected with a bearing (406), the front end of the bidirectional screw rod (405) is connected with a steering handle (407), the surface of the bidirectional screw rod (405) is connected with two groups of cross rods (410) in a symmetrical manner, the upper and lower ends of the cross rod (410) are connected with fixed water pipes (403), the surface of the fixed water pipe (403) is connected with atomizing nozzles (404) at equal intervals, one end of the two groups of fixed water pipes (403) is connected with a group of hoses (408), one end of the hose (408) is connected with a valve switch (409), and the two sides of the two groups of cross rods (410) are connected with sliding blocks (402).

2. The tunnel dust fall and spray blend maintenance tool of claim 1, wherein: The bidirectional screw rod (405) and the steering handle (407) are fixedly connected, and the bidirectional screw rod (405) and the bearing (406) are rotatably connected.

3. The tunnel dust fall and spray blend maintenance tool of claim 2, wherein: The cross rod (410) is M-shaped in shape, and the bidirectional screw rod (405) and the two groups of cross rods (410) are threadedly connected.

4. The tunnel dust fall and spray blend maintenance tool of claim 3, wherein: The two sides of the support frame (401) matched with the sliding block (402) are provided with sliding grooves (411), and the sliding block (402) and the sliding groove (411) are slidably connected.

5. The tunnel dust fall and spray blend maintenance tool of claim 1, wherein: The surface of the mobile support (1) is connected with a lifting assembly (5), the lifting assembly (5) comprises a bolt (501), and one end of the bolt (501) is connected with a nut (502).

6. The tunnel dust fall and spray blend maintenance tool of claim 5, wherein: The inside of the telescopic support (2) is longitudinally provided with a slot (503), and the inner wall of the mobile support (1) is attached to the outer surface of the mobile support (1).