Furnace mouth device of aluminum electrolysis intermediate frequency furnace

By using the U-shaped adjustment plate and positioning box design of the furnace mouth device of the aluminum electrolysis medium frequency furnace, the problem of the inability to adjust the flow width of molten iron in the medium frequency furnace mouth is solved, thus achieving casting accuracy and cleaning convenience.

CN223741227UActive Publication Date: 2025-12-30BINZHOU HONGNUO NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520230258.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-12-30
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

The existing medium-frequency furnace has a simple furnace opening structure, which makes it impossible to adjust the width of the molten iron flow, resulting in splashing or overflowing, and making cleaning inconvenient.

Method used

A furnace mouth device for an aluminum electrolysis medium-frequency furnace was designed. It adopts a combination of a U-shaped adjusting plate, a rotating adjusting plate, an arc plate and a limiting threaded rod to achieve adjustable furnace mouth diameter. The device is also easy to disassemble and clean through a positioning box and a U-shaped slot.

Benefits of technology

It enables the adjustment of the flow width of molten iron according to the size of the casting container, improves casting accuracy, and simplifies the furnace mouth cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a furnace mouth device of an aluminum electrolysis intermediate frequency furnace, which relates to the technical field of intermediate frequency furnaces and comprises an intermediate frequency furnace shell, a heating mechanism is arranged in an inner cavity of the intermediate frequency furnace shell, a top plate is fixedly mounted at the top of the intermediate frequency furnace shell, a furnace end mechanism is arranged at the top of the front side of the heating mechanism, and the heating mechanism comprises a bottom plate. Four fixing supports are fixedly installed at the eccentric position of the top of the bottom plate in an annular array mode, a plurality of annular copper guide pipes arranged up and down are fixedly installed on one sides of the opposite faces of the four fixing supports, a furnace body is fixedly installed at the circle center of the top of the bottom plate, and the top end of the furnace body penetrates to the center of the top of the top plate. According to the utility model, the U-shaped adjusting plate, the rotary adjusting plate, the arc plate, the adjusting threaded hole and the limiting threaded rod are matched with one another, so that the flow-out caliber of the furnace end can be adjusted at will, the width of a flow-out solution can be adjusted, the furnace end can adapt to casting objects with different sizes, and the casting is more accurate.
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Description

Technical Field

[0001] This utility model relates to the field of medium frequency furnace technology, specifically to a furnace mouth device for an aluminum electrolysis medium frequency furnace. Background Technology

[0002] In aluminum electrolysis production, during the carbon anode assembly process, the molten iron used for casting the finished anode is currently smelted in a medium-frequency furnace. During operation, an electromagnetic field is generated inside the furnace, which induces a high-frequency current in a copper conduit via an inductor. This current heats the material in the furnace, which then flows out at the furnace opening to complete the casting process. The existing technology has the following problems:

[0003] Because the existing medium-frequency furnace opening has a simple structure and fixed size, the width of the molten iron flowing out of the furnace opening is fixed each time it is poured through the inclined medium-frequency furnace. It cannot be adjusted according to the size of the casting container, which makes it easy for the large outflow to splash or overflow into the casting container. The overall furnace opening has poor applicability. At the same time, after long-term use, the existing medium-frequency furnace opening will inevitably have a small amount of solidified metal material attached to it. It is not possible to disassemble and clean the furnace opening separately, which makes the cleaning process inconvenient. Utility Model Content

[0004] This invention provides a furnace mouth device for an aluminum electrolysis medium-frequency furnace to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0006] A furnace opening device for an aluminum electrolysis medium-frequency furnace includes a furnace shell, a heating mechanism disposed within the inner cavity of the furnace shell, a top plate fixedly installed on the top of the furnace shell, a furnace head mechanism disposed on the front top of the heating mechanism, the heating mechanism including a base plate, four fixed supports fixedly mounted in a circular array at the eccentric top of the base plate, a plurality of vertically arranged annular copper conduits fixedly mounted on one side of the opposite sides of the four fixed supports, a furnace body fixedly installed at the center of the top of the base plate, the top of the furnace body extending through to the center of the top of the top plate, and the furnace head mechanism including a U-shaped alloy furnace head, the rear end of the U-shaped alloy furnace head being fixedly connected to the upper front side of the furnace body, and the front end of the U-shaped alloy furnace head extending through to the front side of the top plate and provided with a U-shaped adjusting plate.

[0007] The further improvement in the utility model technical scheme lies in that: the two perpendicular positions of the U-shaped adjusting plate are provided with adjusting plate clamping grooves on opposite surfaces, the bottom rear side of the two adjusting plate clamping grooves is movably provided with a rotating adjusting plate, the top of the two perpendicular positions of the adjusting plate clamping groove is provided with a left-right through limiting sliding slot, the opposite surface of the two rotating adjusting plates is fixedly provided with an arc plate, the two arc plates are slidably connected with the two limiting sliding slots respectively, and the center of the arc plate and the limiting sliding slot is coincident with the rotating shaft of the rotating adjusting plate.

[0008] The further improvement in the utility model technical scheme lies in that: the two perpendicular positions of the U-shaped adjusting plate are provided with adjusting plate clamping grooves on opposite surfaces, the bottom rear side of the two adjusting plate clamping grooves is movably provided with a rotating adjusting plate, the top of the two perpendicular positions of the adjusting plate clamping groove is provided with a left-right through limiting sliding slot, the opposite surface of the two rotating adjusting plates is fixedly provided with an arc plate, the two arc plates are slidably connected with the two limiting sliding slots respectively, and the center of the arc plate and the limiting sliding slot is coincident with the rotating shaft of the rotating adjusting plate.

[0009] The further improvement in the utility model technical scheme lies in that: the two perpendicular positions of the U-shaped adjusting plate are provided with adjusting plate clamping grooves on opposite surfaces, the bottom rear side of the two adjusting plate clamping grooves is movably provided with a rotating adjusting plate, the top of the two perpendicular positions of the adjusting plate clamping groove is provided with a left-right through limiting sliding slot, the opposite surface of the two rotating adjusting plates is fixedly provided with an arc plate, the two arc plates are slidably connected with the two limiting sliding slots respectively, and the center of the arc plate and the limiting sliding slot is coincident with the rotating shaft of the rotating adjusting plate.

[0010] The further improvement in the utility model technical scheme lies in that: the two perpendicular positions of the U-shaped adjusting plate are provided with adjusting plate clamping grooves on opposite surfaces, the bottom rear side of the two adjusting plate clamping grooves is movably provided with a rotating adjusting plate, the top of the two perpendicular positions of the adjusting plate clamping groove is provided with a left-right through limiting sliding slot, the opposite surface of the two rotating adjusting plates is fixedly provided with an arc plate, the two arc plates are slidably connected with the two limiting sliding slots respectively, and the center of the arc plate and the limiting sliding slot is coincident with the rotating shaft of the rotating adjusting plate.

[0011] The further improvement in the utility model technical scheme lies in that: the two perpendicular positions of the U-shaped adjusting plate are provided with adjusting plate clamping grooves on opposite surfaces, the bottom rear side of the two adjusting plate clamping grooves is movably provided with a rotating adjusting plate, the top of the two perpendicular positions of the adjusting plate clamping groove is provided with a left-right through limiting sliding slot, the opposite surface of the two rotating adjusting plates is fixedly provided with an arc plate, the two arc plates are slidably connected with the two limiting sliding slots respectively, and the center of the arc plate and the limiting sliding slot is coincident with the rotating shaft of the rotating adjusting plate.

[0012] Due to the adoption of the above technical scheme, the utility model has the following technical progress compared with the prior art:

[0013] The utility model provides a kind of aluminium electrolysis intermediate frequency furnace furnace mouth device, the mutual cooperation between U-shaped adjusting plate, rotating adjusting plate, arc plate, adjusting screw hole, limiting threaded rod, so that the caliber of the furnace head flowing out can be adjusted at will, the width of the molten metal flowing out can be adjusted, so that different size casting objects can be adapted, and casting is more accurate.

[0014] The utility model provides a kind of aluminium electrolysis intermediate frequency furnace mouth device, the mutual cooperation between U type alloy furnace head, U type clamping groove, positioning box, U type adjusting plate, fixed hole, to make overall U type adjusting plate can be quickly disassembled from U type alloy furnace head front end, it is convenient to carefully disassembled cleaning work to U type adjusting plate. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the overall schematic view of the utility model structure;

[0016] Figure 2 It is the heating mechanism schematic view of the utility model structure;

[0017] Figure 3 It is the U type adjusting plate schematic view of the utility model structure;

[0018] Figure 4 It is the U type adjusting plate and U type alloy furnace head separation schematic view of the utility model structure;

[0019] Figure 5 It is the positioning box section schematic view of the utility model structure.

[0020] In the drawing: 1, intermediate frequency furnace shell;2, heating mechanism;21, bottom plate;22, fixed support;23, annular copper conduit;24, furnace body;3, top plate;4, furnace head mechanism;41, U type alloy furnace head;411, U type clamping groove;412, positioning box;4121, threaded rod;4122, knob;4123, lifting plate;4124, fixed plugboard;413, butt joint hole;42, U type adjusting plate;421, adjusting plate clamping groove;422, rotating adjusting plate;423, arc plate;424, limit sliding slot;425, adjusting screw hole;426, limit push plate;427, through threaded hole;428, limit threaded rod;429, fixed hole. DETAILED DESCRIPTION

[0021] To make the technical means, creative features, achieve purposes and effects of the utility model easy to understand

[0022] It is understood that, the utility model is further described below in conjunction with specific embodiment.

[0023] For example Figure 1 , Figure 2The utility model provides a kind of aluminium electrolysis intermediate frequency furnace mouth device, including intermediate frequency furnace shell 1, the inner chamber of intermediate frequency furnace shell 1 is provided with heating mechanism 2, the top of intermediate frequency furnace shell 1 is fixedly installed with top plate 3, the front side top of heating mechanism 2 is provided with furnace end mechanism 4, heating mechanism 2 includes bottom plate 21, four fixed supports 22 are fixedly installed in the top eccentricity of bottom plate 21 with annular array, the opposite side of four fixed supports 22 is fixedly installed with a plurality of annular copper pipes 23 arranged up and down, furnace body 24 is fixedly installed at the top center of bottom plate 21, the top end of furnace body 24 is penetrated to the top center of top plate 3, furnace end mechanism 4 includes U-shaped alloy furnace end 41, the rear end of U-shaped alloy furnace end 41 is fixedly connected with the front side upper side of furnace body 24, the front end of U-shaped alloy furnace end 41 is penetrated to the front side of top plate 3 and is provided with U-shaped adjusting plate 42;

[0024] When using, by pouring raw materials into furnace body 24, it is beneficial to the power supply to the plurality of annular copper pipes 23 fixed between four fixed supports 22 to be electrified, so as to heat the inside furnace body 24, melt the raw materials, and after melting is completed, the overall intermediate frequency furnace shell 1 can be inclined at an angle, so that the metal solution is poured out through U-shaped alloy furnace end 41 and U-shaped adjusting plate 42.

[0025] As shown in Figure 3 The two perpendicular opposite surfaces of U-shaped adjusting plate 42 are provided with adjusting plate clamping grooves 421, the bottom rear side of the two adjusting plate clamping grooves 421 is movably installed with rotating adjusting plates 422, the two perpendicular top of adjusting plate clamping grooves 421 is provided with left and right through limiting sliding grooves 424, the opposite surfaces of the two rotating adjusting plates 422 are fixedly installed with arc plates 423, the two arc plates 423 are slidably connected with the two limiting sliding grooves 424 respectively, and the center of the arc plate 423 and the limiting sliding groove 424 coincides with the rotating shaft of the rotating adjusting plate 422, the two limiting sliding grooves 424 are provided with a plurality of front and rear through adjusting screw holes 425, the two perpendicular front side of U-shaped adjusting plate 42 is provided with through threaded holes 427 penetrating to the inside of limiting sliding groove 424, the inner ring thread of through threaded hole 427 is installed with limiting threaded rod 428, the rear end of limiting threaded rod 428 is penetrated to the inside of limiting sliding groove 424 and is screw-connected with the inner ring thread of one of adjusting screw holes 425 provided in arc plate 423, the end of two adjusting screw holes 425 away from rotating adjusting plate 422 is fixedly installed with limiting push plate 426;

[0026] When the size of the casting to be poured in needs to be small, the limiting of the arc plate 423 can be released by loosening the two limiting threaded rods 428, so that the two rotating adjusting plates 422 on both sides of the U-shaped adjusting plate 42 can move relative to each other under the driving of the limiting lever 426, shorten the distance between the two rotating adjusting plates 422, and align the adjusting threaded holes 425 opened on the arc plate 423 with the through threaded holes 427, and then rotate the limiting threaded rods 428 again until they are screwed into the inner threads of the newly aligned adjusting threaded holes 425, so that the position of the adjusted rotating adjusting plate 422 is fixed, and when the melted solution flows out, it can flow out between the U-shaped alloy furnace head 41 and the two rotating adjusting plates 422 inside the U-shaped adjusting plate 42, thereby shortening the width of the flowing solution and making the pouring more accurate.

[0027] As shown in Figure 4 , Figure 5 , two fixing holes 429 are opened on the bottom rear side of the U-shaped adjusting plate 42, a U-shaped clamping groove 411 is opened on the front end of the U-shaped alloy furnace head 41, a positioning box 412 is fixedly installed on the bottom front side of the U-shaped alloy furnace head 41, the rear end of the U-shaped adjusting plate 42 is clamped with the U-shaped clamping groove 411, a threaded rod 4121 is movably installed on the top center of the inner wall of the positioning box 412, a knob 4122 is fixedly installed on the bottom end of the threaded rod 4121 which penetrates through the bottom of the positioning box 412, a lifting plate 4123 is threadedly installed on the outer wall of the threaded rod 4121, the lifting plate 4123 is slidably connected with the inner cavity of the positioning box 412, two fixed insertion plates 4124 are fixedly installed on the top left and right sides of the lifting plate 4123, two butt joints 413 which penetrate into the inner cavity of the positioning box 412 are opened on the inner wall bottom left and right sides of the U-shaped clamping groove 411, and the two butt joints 413 are located above the two fixed insertion plates 4124 respectively.

[0028] When it is necessary to clean the front end of the U-shaped adjusting plate 42, the knob 4122 at the bottom of the positioning box 412 is only rotated to drive the threaded rod 4121 to rotate, so that the lifting plate 4123 in the inner cavity of the positioning box 412 moves downward by the threaded connection with the threaded rod 4121, drives the two fixed insertion plates 4124 to retract into the inner cavity of the positioning box 412 after passing through the two butt joints 413, releases the limiting of the fixing holes 429 on the bottom of the U-shaped adjusting plate 42 clamped into the U-shaped clamping groove 411, so that the whole U-shaped adjusting plate 42 can be directly taken off from the front end of the U-shaped alloy furnace head 41, and the careful cleaning is facilitated. After cleaning, the rear end of the U-shaped adjusting plate 42 can be clamped into the U-shaped clamping groove 411 opened on the front end of the U-shaped alloy furnace head 41, and the knob 4122 is reversed to drive the threaded rod 4121 to reverse, so that the lifting plate 4123 drives the two fixed insertion plates 4124 to move upward and then clamps into the fixing holes 429 after passing through the two butt joints 413, and the fixing of the U-shaped adjusting plate 42 is completed.

[0029] The working principle of the furnace mouth device of the aluminum electrolysis medium frequency furnace will be explained in detail below.

[0030] like Figures 1-5 As shown, during use, the raw material is poured into the furnace body 24. An external power source is used to energize several annular copper conduits 23 fixed between the four fixed supports 22, thereby heating the inner furnace body 24 and melting the raw material. After melting, the entire medium-frequency furnace shell 1 can be tilted at an angle, allowing the molten metal to be poured out through the U-shaped alloy furnace head 41 and the U-shaped adjusting plate 42. When the size to be poured is small, the two limiting threaded rods 428 can be loosened to release the limiting on the arc plate 423, thereby allowing the U-shaped adjusting plate to open. The two rotating adjusting plates 422 on both sides of plate 42 can be moved relative to each other by using the limiting deflector 426 to shorten the distance between the two rotating adjusting plates 422. The adjusting threaded hole 425 on the arc plate 423 is then aligned with the through threaded hole 427, and the limiting threaded rod 428 is rotated again until it is threadedly connected and fixed to the inner ring of the newly aligned adjusting threaded hole 425. This fixes the position of the adjusted rotating adjusting plate 422, allowing the molten solution to flow through the U-shaped alloy furnace head 41 and the inner ring of the U-shaped adjusting plate 42. The solution flows out between the two rotating adjustment plates 422 on the side, shortening the width of the outflow and making the casting more precise. When it is necessary to clean the front end of the U-shaped adjustment plate 42, simply rotate the knob 4122 at the bottom of the positioning box 412 to drive the threaded rod 4121 to rotate. This causes the lifting plate 4123 inside the positioning box 412 to move downward through the threaded connection with the threaded rod 4121, driving the two fixed insert plates 4124 to pass through the two docking holes 413 and retract into the inner cavity of the positioning box 412, thus releasing the U-shaped adjustment plate 42 that is stuck in the U-shaped slot 411. The bottom fixing hole 429 limits the movement of the entire U-shaped adjustment plate 42, allowing it to be removed directly from the front end of the U-shaped alloy furnace head 41 for easy cleaning. After cleaning, the rear end of the U-shaped adjustment plate 42 can be aligned with the U-shaped slot 411 at the front end of the U-shaped alloy furnace head 41 and inserted. Then, the knob 4122 is reversed, which drives the threaded rod 4121 to reverse, thereby causing the lifting plate 4123 to move the two fixing plates 4124 upward and pass through the two docking holes 413 before being inserted into the fixing hole 429, thus completing the fixing of the U-shaped adjustment plate 42.

[0031] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A mouthpiece for an aluminum electrolysis intermediate frequency furnace, comprising an intermediate frequency furnace housing (1), characterized in that: The inner cavity of the intermediate frequency furnace shell (1) is provided with a heating mechanism (2), the top of the intermediate frequency furnace shell (1) is fixedly provided with a top plate (3), the front top of the heating mechanism (2) is provided with a furnace head mechanism (4), the heating mechanism (2) comprises a bottom plate (21), four fixed supports (22) are fixedly arranged on the top eccentric position of the bottom plate (21) in an annular array, a plurality of annular copper pipes (23) are fixedly arranged on the opposite side of the four fixed supports (22) in an up-down arrangement, a furnace body (24) is fixedly arranged at the top center of the bottom plate (21), the top end of the furnace body (24) penetrates through the top center of the top plate (3), the furnace head mechanism (4) comprises a U-shaped alloy furnace head (41), the rear end of the U-shaped alloy furnace head (41) is fixedly connected with the front top of the furnace body (24), and the front end of the U-shaped alloy furnace head (41) penetrates through the front side of the top plate (3) and is provided with a U-shaped adjusting plate (42).

2. The mouthpiece of the aluminum electrolysis intermediate frequency furnace according to claim 1, characterized in that: Two opposite sides of the U-shaped adjusting plate (42) are provided with adjusting plate clamping grooves (421), and the bottom rear side of the two adjusting plate clamping grooves (421) is movably provided with a rotating adjusting plate (422), the top of the two opposite sides of the adjusting plate clamping groove (421) is provided with a left-right through limiting sliding groove (424), the opposite side of the two rotating adjusting plates (422) is fixedly provided with an arc plate (423), the two arc plates (423) are respectively connected with the two limiting sliding grooves (424) in a sliding mode, and the center of the arc plate (423) and the limiting sliding groove (424) is coincided with the rotating shaft of the rotating adjusting plate (422).

3. The mouthpiece of an aluminum electrolysis intermediate frequency furnace according to claim 2, characterized in that: The two limiting sliding grooves (424) are provided with a plurality of front-rear through adjusting screw holes (425), the two opposite sides of the U-shaped adjusting plate (42) are provided with through screw holes (427) penetrating into the inner side of the limiting sliding groove (424), the inner ring of the through screw hole (427) is screw-connected with a limiting screw rod (428), and the rear end of the limiting screw rod (428) penetrates into the inner side of the limiting sliding groove (424) and is screw-connected with the inner ring of one of the adjusting screw holes (425) of the arc plate (423).

4. The aluminum electrolysis intermediate frequency furnace mouth device according to claim 3, characterized in that: The two adjusting screw holes (425) are fixedly provided with a limiting rotating plate (426) away from the rotating adjusting plate (422).

5. The aluminum electrolysis intermediate frequency furnace mouth device according to claim 1, characterized in that: The bottom rear side of the U-shaped adjusting plate (42) is provided with two fixed holes (429), the front end of the U-shaped alloy furnace head (41) is provided with a U-shaped clamping groove (411), the bottom front side of the U-shaped alloy furnace head (41) is fixedly provided with a positioning box (412), and the rear end of the U-shaped adjusting plate (42) is clamped with the U-shaped clamping groove (411).

6. The aluminum electrolysis intermediate frequency furnace mouth device according to claim 5, characterized in that: The inner wall top center of the positioning box (412) is movably installed with a threaded rod (4121), the bottom end of the threaded rod (4121) penetrates to the bottom of the positioning box (412) and is fixedly installed with a knob (4122), the outer wall of the threaded rod (4121) is threadedly installed with a lifting plate (4123), the lifting plate (4123) is in sliding connection with the inner cavity of the positioning box (412), the top of the lifting plate (4123) is fixedly installed with a fixed plug-in plate (4124) on the left and right sides, and the inner wall bottom of the U-shaped clamping groove (411) is provided with a butt joint hole (413) penetrating to the inner cavity of the positioning box (412) on the left and right sides. Two butt joint holes (413) are located above two fixed plug-in plates (4124) respectively.