Electrochemical sensing device for online monitoring of EH fire-resistant oil
By designing an electrochemical sensing device suitable for EH fire-resistant oil, the problems of the detection device affecting fuel flow rate and unstable installation were solved, realizing online monitoring and real-time data transmission, and extending the service life of rolling bearings.
Patent Information
- Application Number
- CN202423213063.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing fuel-resistant detection devices affect fuel flow rate and are not securely installed, causing the detection device to shake when the vehicle is moving, affecting normal use.
An electrochemical sensing device was designed, comprising a main pipe, a secondary pipe, an electrically controlled valve, a support pipe, a compression plate, and sensors. The opening and closing of the electrically controlled valve is controlled by a timed switch, multiple sensors are used for online monitoring, and data is transmitted via a Bluetooth transmitter. The device can be adapted to pipes of different sizes.
It enables fire-resistant oil detection without affecting the fuel flow rate. The device is securely fixed, adaptable to pipes of different sizes, provides real-time data monitoring, and extends the fatigue life of rolling bearings.
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Figure CN223742381U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of EH fire-resistant oil, in particular to an electrochemical sensing device for online monitoring of EH fire-resistant oil. BACKGROUND
[0002] At present, the EH fire-resistant oil system is the main control component of the action of thermal power machinery equipment, and it is necessary to monitor the state of the fire-resistant oil quality and pollution. Early detection of particle pollution, water pollution, and abnormal high temperature of the fire-resistant oil can effectively improve the reliability of the bearing and the hydraulic system, and ensure the safe operation of the unit.
[0003] However, the existing fire-resistant oil detection is usually directly connected with a sensing device on the fire-resistant oil pipeline for detection, which affects the flow rate of the fire-resistant oil. In addition, the fire-resistant oil does not need to be detected all the time, which affects the normal use of the fire-resistant oil. Moreover, the existing detection device is not firm enough, and the detection device will shake with the oil detection guide pipe when the vehicle moves. CONTENT OF THE UTILITY MODEL
[0004] In order to solve the problem that the sensing device affects the flow rate of the fire-resistant oil and affects the normal use of the fire-resistant oil, the present application provides an electrochemical sensing device for online monitoring of EH fire-resistant oil.
[0005] The electrochemical sensing device for online monitoring of EH fire-resistant oil provided by the present application adopts the following technical solution: a main guide pipe, a secondary guide pipe connected through the top of one side of the main guide pipe, the secondary guide pipe arranged in a U shape, an electric control valve fixed at the interface between the secondary guide pipe and the main guide pipe, a support pipe movably sleeved on the outer wall of the secondary guide pipe, a threaded rod fixed at the bottom of the support pipe, a threaded sleeve rod rotatably connected to the outer wall of the threaded rod, a first extrusion plate and a second extrusion plate detachably installed on the outer wall of the main guide pipe, a second connecting block fixed at the top of the middle part of the second extrusion plate, the second connecting block rotatably connected with the threaded sleeve rod, a wire penetratingly and sealingly connected in the middle part of the secondary guide pipe, a Bluetooth transmitter fixed at the top of the wire, a connecting rod fixed at the bottom of the wire, and a sensor fixed at the bottom of the connecting rod.
[0006] By adopting the above technical solution, the fire-resistant oil in the secondary guide pipe is detected by the sensor, and the signal is transmitted to the Bluetooth transmitter through the wire by the sensor. The Bluetooth transmitter is connected with an external Bluetooth receiver, and the real-time data is displayed on an external display screen.
[0007] Preferably, the sensor is provided with six sensors, and the six sensors are viscosity sensor, moisture sensor, temperature sensor, acid value sensor, dielectric sensor and pollutant sensor from left to right.
[0008] By adopting the technical scheme, the viscosity, the resistance between molecules when the liquid flows under external force, is used to evaluate the fluidity of the liquid, the water content of the EH fire-resistant oil is reduced, and the fatigue life of the rolling bearing can be significantly prolonged.
[0009] Preferably, the electric control valve is fixed with a timing switch on one side, and the timing switch is used to control the opening and closing of the electric control valve.
[0010] By adopting the technical scheme, the electric control valve is controlled by the timing switch, the timing switch controls the opening of the electric control valve, and the electric control valve is automatically closed after the timing switch controls the opening of the electric control valve for a period of time.
[0011] Preferably, the first extrusion plate and the second extrusion plate are both fixed with a first connecting block at the top, and a through hole is formed in the middle of the first connecting block.
[0012] By adopting the technical scheme, the two first connecting blocks are fixed by using the threads and nuts to pass through the first connecting blocks of the first extrusion plate and the second extrusion plate, so that the first extrusion plate and the second extrusion plate are fixed to the outer wall of the main conduit.
[0013] Preferably, the first extrusion plate and the second extrusion plate are both arranged in a hollow semicircular ring shape, and the first extrusion plate and the second extrusion plate are connected by a hinge seat at the bottom.
[0014] By adopting the technical scheme, the first extrusion plate and the second extrusion plate in a semicircular ring shape are better matched with the main conduit through the hinge seat connection, and can be used for different sizes of main conduits.
[0015] Preferably, the Bluetooth transmitter is provided with a USB interface at the top, and the Bluetooth transmitter is used to connect with an external Bluetooth receiver.
[0016] By adopting the technical scheme, after long-term use, the detection signal recorded by the Bluetooth transmitter can be transmitted through the USB structure, which is convenient for judging the long-term use of the fire-resistant oil.
[0017] In summary, the present application has the following at least beneficial technical effects:
[0018] 1. The present application controls the electric control valve through the timing switch, the timing switch controls the opening of the electric control valve, and the electric control valve is automatically closed after the timing switch controls the opening of the electric control valve for a period of time, so that when detection is needed, the part of the fire-resistant oil opened by the electric control valve can enter the secondary conduit for detection, and after the detection is completed, the electric control valve is closed, which does not affect the normal oil guiding of the main conduit, thereby achieving the effect of reducing the influence of the normal use of the fire-resistant oil, and the detection device can be quickly fixed.
[0019] 2. In this application, the first and second extrusion plates are attached to the main tube. By using threads and nuts to pass through the first connecting blocks of the first and second extrusion plates, the two first connecting blocks are fixed, thereby fixing the first and second extrusion plates to the outer wall of the main tube. Subsequently, by rotating the threaded sleeve rod to change the distance between the two ends of the threaded rod and the threaded sleeve rod, the secondary tube and the main tube with different distances can be adapted, so that the main tube can support the secondary tube well and keep the secondary tube horizontal, thereby achieving the effect of convenient and firm device fixation. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of an electrochemical sensing device for online monitoring of EH fire-resistant oil, according to an embodiment of this application.
[0021] Figure 2 for Figure 1 An enlarged schematic diagram of the A-section structure;
[0022] Figure 3 This is a schematic diagram of the structure at the first extrusion plate in an embodiment of this application;
[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the catheter in an embodiment of this application;
[0024] Reference numerals: 1. Main tube; 2. Secondary tube; 3. Bluetooth transmitter; 4. USB interface; 5. Wire; 6. Connecting rod; 7. Sensor; 8. Electrically controlled valve; 9. Timer switch; 10. First extrusion plate; 11. Second extrusion plate; 12. Hinge seat; 13. First connecting block; 14. Second connecting block; 15. Threaded sleeve rod; 16. Threaded rod; 17. Support tube. Detailed Implementation
[0025] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.
[0026] This application discloses an electrochemical sensing device for online monitoring of EH fire-resistant oil, including a main tube 1. A secondary conduit 2 is connected through the top of one side of the main tube 1. The secondary conduit 2 is U-shaped. An electrically controlled valve 8 is fixed at one end of the secondary conduit 2 at the interface with the main tube 1. A support tube 17 is movably sleeved on the outer wall of the secondary conduit 2. A threaded rod 16 is fixed at the bottom of the support tube 17. A threaded sleeve 15 is rotatably connected to the outer wall of the threaded rod 16. By rotating the threaded sleeve 15, the distance between the two ends of the threaded rod 16 and the threaded sleeve 15 can be changed to adapt to different distances between the secondary conduit 2 and the main tube 1, so that the main tube 1 can effectively support the secondary conduit 2 and maintain the horizontal state of the secondary conduit 2. This allows for better detection. The outer wall of the main tube 1 is detachably equipped with a first extrusion plate 10 and a second extrusion plate 11. A second connecting block 14 is fixed to the top of the middle part of the second extrusion plate 11. The second connecting block 14 is rotatably connected to the threaded sleeve rod 15. A wire 5 is sealed and connected through the middle of the secondary tube 2. A Bluetooth transmitter 3 is fixed to the top of the wire 5. A connecting rod 6 is fixed to the bottom of the wire 5. A sensor 7 is fixed to the bottom of the connecting rod 6. The sensor 7 detects the fire-resistant oil inside the secondary tube 2 and then transmits the signal through the wire 5 to the Bluetooth transmitter 3. The Bluetooth transmitter 3 connects to an external Bluetooth receiver and displays real-time data on an external display screen.
[0027] Reference Appendix Figure 4 The system includes six sensors 7, which, from left to right, are a viscosity sensor, a moisture sensor, a temperature sensor, an acid value sensor, a dielectric sensor, and a contaminant sensor. Viscosity is the resistance between molecules when a liquid flows under external force; it is used to evaluate the fluidity of the liquid. Reducing the water content of EH fire-resistant oil can significantly extend the fatigue life of rolling bearings. Dielectric constant is an indicator reflecting the overall quality of the oil.
[0028] Reference Appendix Figure 1 and 2 The electric valve 8 is equipped with a timer switch 9 on one side. The timer switch 9 is used to control the opening and closing of the electric valve 8 at regular intervals. The electric valve 8 is opened by the timer switch 9 at regular intervals, and then automatically closes after the electric valve 8 has been open for a period of time.
[0029] Reference Appendix Figure 3 The first extrusion plate 10 and the second extrusion plate 11 are both fixed with a first connecting block 13 at their top. The first connecting block 13 has a through hole in the middle. By using threads and nuts to pass through the first connecting block 13 of the first extrusion plate 10 and the second extrusion plate 11, the two first connecting blocks 13 are fixed, thereby fixing the first extrusion plate 10 and the second extrusion plate 11 to the outer wall of the main tube 1.
[0030] Reference AppendixFigure 3 The first extrusion plate 10 and the second extrusion plate 11 are both hollow semi-circular rings, and the bottoms of the first extrusion plate 10 and the second extrusion plate 11 are connected by a hinge seat 12. The semi-circular first extrusion plate 10 and the second extrusion plate 11 can fit better with the main tube 1 through the hinge seat 12, and can be adapted to use with main tubes 1 of different sizes.
[0031] Reference Appendix Figure 4 The Bluetooth transmitter 3 has a USB interface 4 on its top. The Bluetooth transmitter 3 is used to connect to an external Bluetooth receiver. After long-term use, the detection signal recorded by the Bluetooth transmitter 3 can be transmitted through the USB interface 4, which is convenient for judging the overall long-term use condition of the fuel.
[0032] The implementation principle of an electrochemical sensing device for online monitoring of EH fire-resistant oil according to an embodiment of this application is as follows: First, a semi-circular first extrusion plate 10 and a second extrusion plate 11 are placed on both sides of the main tube 1, and rotated by the hinge seat 12. The first extrusion plate 10 and the second extrusion plate 11 fit against the main tube 1. By using threads and nuts passing through the first connecting blocks 13 of the first extrusion plate 10 and the second extrusion plate 11, the two first connecting blocks 13 are fixed, thereby fixing the first extrusion plate 10 and the second extrusion plate 11 to the outer wall of the main tube 1. Subsequently, by rotating the threaded sleeve 15, the distance between the threaded rod 16 and the two ends of the threaded sleeve 15 is changed to adapt to the secondary conduit 2 and the main tube 1 with different distances, so that the main tube 1 can provide good support for the secondary conduit 2. Maintaining the secondary conduit 2 in a horizontal position, the electronically controlled valve 8 is opened by a timer switch 9. The timer switch 9 controls the electronically controlled valve 8 to open at regular intervals, and after a period of time, the electronically controlled valve 8 automatically closes. This allows the fire-resistant oil to partially enter the secondary conduit 2 for testing when necessary. After entering, the electronically controlled valve 8 closes, without affecting the normal oil flow of the main conduit 1. The fire-resistant oil is detected by a viscosity sensor, a moisture sensor, a temperature sensor, an acid value sensor, a dielectric sensor, and a contaminant sensor. Sensor 7 detects the fire-resistant oil inside the secondary conduit 2 and then transmits the signal through wire 5 to a Bluetooth transmitter 3. The Bluetooth transmitter 3 connects to an external Bluetooth receiver, and real-time data is displayed on an external screen.
[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An electrochemical sensing device for online monitoring of EH fire resistant oil, comprising a main conduit (1), characterized in that: The main pipe (1) one side top through connection has secondary pipe (2), the secondary pipe (2) is arranged in U type, the secondary pipe (2) one end and main pipe (1) interface fixed with electric control valve (8), the secondary pipe (2) outer wall movable sleeve joint has support pipe (17), the support pipe (17) bottom fixed with threaded rod (16), the threaded rod (16) outer wall rotationally connected with threaded sleeve rod (15), the main pipe (1) outer wall detachably installed with first extrusion plate (10) and second extrusion plate (11), the second extrusion plate (11) middle top fixed with second connecting block (14), the second connecting block (14) and threaded sleeve rod (15) rotationally connected, the secondary pipe (2) middle through sealing connection has wire (5), the wire (5) top fixed with bluetooth transmitter (3), the wire (5) bottom fixed with connecting rod (6), the connecting rod (6) bottom fixed with sensor (7).
2. The electrochemical sensing device for online monitoring of EH fire-resistant oil according to claim 1, characterized in that: The sensor (7) is provided with six, six the sensor (7) from left to right is viscosity sensor, moisture sensor, temperature sensor, acid value sensor, dielectric sensor and pollutant sensor.
3. The electrochemical sensing device for online monitoring of EH fire-resistant oil according to claim 1, characterized in that: The electric control valve (8) one side fixed with timing switch (9), the timing switch (9) is used for timing control electric control valve (8) open and close.
4. The electrochemical sensing device for online monitoring of EH fire-resistant oil according to claim 1, characterized in that: The first extrusion plate (10) and second extrusion plate (11) top are all fixed with first connecting block (13), the first connecting block (13) middle through hole is set.
5. An electrochemical sensing device for online monitoring of EH fire-resistant oil according to claim 4, characterized in that: The first extrusion plate (10) and second extrusion plate (11) are all arranged in hollow semicircular ring, and the first extrusion plate (10) and second extrusion plate (11) bottom are connected through hinged seat (12).
6. The electrochemical sensing device for online monitoring of EH fire-resistant oil according to claim 1, characterized in that: The top of the bluetooth transmitter (3) is provided with a USB interface (4), and the bluetooth transmitter (3) is used for connecting with an external bluetooth receiver.