Flaw detection upper magnetic material blocking device

By designing a magnetic guide device for flaw detection that includes fixed and movable parts, and using an elastic structure to adjust the product position, the collision problem caused by the rigid structure of traditional devices is solved, thereby improving production efficiency and reducing costs.

CN223742390UActive Publication Date: 2025-12-30NANJING AUTOMOTIVE FORGING CO LTD
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Patent Information

Application Number
CN202423249444.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-30
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Traditional magnetic material blocking devices for flaw detection have a rigid structure, which causes frequent collisions when the flaw detection robot picks up products, leading to magnetic failures, reduced production efficiency and increased costs.

Method used

The device employs a technical application that includes a fixed part and a movable part. The fixed part includes a pressure cap, a fixed seat, a connecting rib, and a material stop fixing frame. The movable part includes a spring and a material stop rotating frame. Through the elastic structural design, the material stop rotating frame can adapt to product position adjustments. The material stop rotating frame 4 is movably connected by bolts, washers, and nuts to achieve automatic adaptation and stable magnetization of the product.

Benefits of technology

It reduced the failure rate of the magnetic feeder, improved production efficiency, reduced the replacement frequency of the magnetic feeder, and saved manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a flaw detection upper magnetic material blocking device which comprises a fixed part and a movable part, the fixed part comprises a gland, a fixed seat, a connecting rib and a material blocking fixed frame; the movable part comprises a spring and a material blocking rotating frame, the material blocking rotating frame is movably connected to the end, away from the fixing base, of the material blocking fixing frame in a butt joint mode through a bolt, a gasket and a nut, one side of the spring is installed on the back of the material blocking fixing frame, and the other side of the spring is installed on the face, facing the fixing base, of the material blocking rotating frame. After the flaw detection upper magnetic material blocking device is changed into the elastic structure, on one hand, a product collides with the upper magnetic material blocking device in the clamping process, so that the upper magnetic fault rate is reduced, the load alarm rate of a feeding robot is reduced, and the production efficiency is improved; on the other hand, the upper magnetic material blocking device does not need to be replaced frequently, and manufacturing cost is saved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of flaw detection equipment, and specifically relates to a flaw detection upper magnetic material blocking device. BACKGROUND

[0002] In modern industrial production, a flaw detection robot is used to clamp products to an upper magnetic material blocking device of a flaw detection machine to complete magnetization of the products and spraying of flaw detection liquid, but the traditional flaw detection upper magnetic material blocking device is of a rigid structure, and when the flaw detection robot identifies and clamps the products, differences in positions lead to collision of the flaw detection upper magnetic material blocking device in the process of placing the products on the upper magnetic material blocking device, thereby causing upper magnetic material blocking failure, load alarm of the feeding robot due to the collision, interruption of production, low production efficiency, frequent replacement of the flaw detection upper magnetic material blocking device and cost increase.

[0003] Therefore, the utility model provides a flaw detection upper magnetic material blocking device. SUMMARY

[0004] This section aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the following technical problems in the prior art: upper magnetic material blocking failure, low production efficiency and cost increase caused by frequent collision.

[0006] To solve the above technical problems, the utility model provides the following technical scheme: a flaw detection upper magnetic material blocking device, comprising a fixed part and a movable part.

[0007] The fixed part comprises a gland, a fixed seat, a connecting rib and a material blocking fixed frame.

[0008] The movable part comprises a spring and a material blocking rotary frame, the material blocking rotary frame is movably connected to one end of the material blocking fixed frame away from the fixed seat through bolts, gaskets and nuts, one side of the spring is installed at the back of the material blocking fixed frame, and the other side of the spring is installed on the side of the material blocking rotary frame facing the fixed seat.

[0009] As a preferred technical scheme of the flaw detection upper magnetic material blocking device, the number of the material blocking fixed frames is one pair, and the pair of material blocking fixed frames are distributed in parallel.

[0010] As a preferred technical scheme of the flaw detection upper magnetic material blocking device, the gland is fixedly installed on the fixed seat through bolts and gaskets.

[0011] As a preferred technical scheme of the magnetic material blocking device for defect detection, a connecting rib is arranged between the two blocking fixed frames.

[0012] As a preferred technical scheme of the magnetic material blocking device for defect detection, the blocking fixed frame is arranged below the gland.

[0013] The magnetic material blocking device for defect detection has the following advantages: after the elastic structure is adopted, the magnetic failure rate caused by the collision between the product and the magnetic material blocking device during clamping is reduced, the load alarm rate of the feeding robot is reduced, and the production efficiency is improved; and the magnetic material blocking device does not need to be replaced frequently, and the manufacturing cost is saved.

[0014] Other features and advantages of the present application will be described in the following description, and some of them will become apparent from the description, or will be understood by those skilled in the art through implementation of the present application. The purpose and other advantages of the present application can be achieved and obtained by the structure specifically pointed out in the description and the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor. Among them:

[0016] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0017] Figure 2 It is a schematic diagram of the present application from the top.

[0018] Reference signs: 1, gland; 2, fixed seat; 3, spring; 4, material blocking rotating frame; 5, connecting rib; 6, material blocking fixed frame. DETAILED DESCRIPTION

[0019] In order to make the above-mentioned purpose, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings of the specification.

[0020] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from the description, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.

[0021] Secondly, the "one embodiment" or "embodiments" referred to herein are intended to encompass a particular feature, structure, or characteristic in at least one implementation of the application. The appearances of the "in one embodiment" or "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive.

[0022] Thirdly, the present application is described in detail in conjunction with the schematic diagram. In the detailed description of the embodiments of the present application, the sectional view of the device structure is partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.

[0023] Embodiments, refer to Figure 1 and 2 A magnetic material blocking device for flaw detection, comprising a fixed part and a movable part; the fixed part comprises a gland 1, a fixed seat 2, a connecting rib 5 and a material blocking fixed frame 6; the movable part comprises a spring 3 and a material blocking rotating frame 4;

[0024] The magnetic material blocking device for flaw detection is fixedly installed on the flaw detector, and the magnetic material blocking device for flaw detection is placed vertically outside the upper magnetic device, so that the product can be normally magnetized and sprayed;

[0025] Refer to Figure 2 The number of the material blocking fixed frame 6 is one pair, and the pair of material blocking fixed frames 6 are distributed in parallel. The connecting rib 5 is fixedly installed between the pair of material blocking fixed frames 6 when the pair of material blocking fixed frames 6 are placed in parallel, so as to connect the pair of material blocking fixed frames 6 and keep them always placed in parallel;

[0026] Refer to Figure 1 The material blocking fixed frame 6 and the connecting rib 5 are arranged in the fixed seat 2, and the gland 1 is fixedly installed on the fixed seat 2 through bolts and gaskets.

[0027] Refer to Figure 1 The material blocking rotating frame 4 is movably connected to the end of the material blocking fixed frame 6 away from the fixed seat 2 through bolts, gaskets and nuts, wherein the material blocking rotating frame 4 can rotate within a certain angle and automatically adjust according to the actual situation of the on-site production.

[0028] Refer to Figure 1 One side of the spring 3 is installed at the back position of the material blocking fixed frame 6, and the other side of the spring 3 is installed on the side of the material blocking rotating frame 4 facing the fixed seat 2, so as to normally reset the material blocking rotating frame 4 after rotation.

[0029] Working principle: in the automatic feeding of the flaw detection process, the robot sends the product to the flaw detection machine, when the product collides with the blocking rotary frame 4 of the blocking device, the blocking rotary frame 4 rotates, the tension spring 3 is stretched, to automatically adapt to the product position, the magnetic mechanism clamps the product to magnetize and spray the flaw detection liquid, then the product is released, the spring 3 of the magnetic blocking device brings the blocking rotary frame 4 back to the original position, completing the automatic flaw detection and magnetic work of one product, the next product repeats the above actions until the shift production is completed.

[0030] It should be understood that, in the development of any actual implementation, numerous implementation-specific decisions can be made in any engineering or design project. Such development efforts might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure, without undue experimentation.

[0031] It should be noted that the above examples are only used to illustrate the technical scheme of the utility model and not to limit, although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical scheme of the utility model can be modified or replaced equivalently without departing from the spirit and scope of the technical scheme of the utility model, which should be covered in the scope of the claims of the utility model.

Claims

1. A magnetic means for detecting defects in a material, characterized by: It comprises a fixed part and a movable part; The fixed part comprises a cover (1), a fixed seat (2), a connecting rib (5) and a material blocking fixed frame (6); The movable part comprises a spring (3) and a material blocking rotating frame (4), the material blocking rotating frame (4) is movably connected to the end of the material blocking fixed frame (6) away from the fixed seat (2) through bolts, gaskets and nuts, one side of the spring (3) is installed at the back of the material blocking fixed frame (6), and the other side of the spring (3) is installed on the side of the material blocking rotating frame (4) facing the fixed seat (2).

2. The magnetic knock out device as claimed in claim 1, wherein: The number of the material blocking fixed frames (6) is one pair, and the one pair of material blocking fixed frames (6) are distributed in parallel.

3. The magnetic flashboard device according to claim 1, wherein: The cover (1) is fixedly installed on the fixed seat (2) through bolts and gaskets.

4. The magnetic reject device of claim 1 wherein: The connecting rib (5) is arranged between the one pair of material blocking fixed frames (6), and the material blocking fixed frame (6) and the connecting rib (5) are arranged in the fixed seat (2).

5. The magnetic reject device of claim 1 wherein: The material blocking fixed frame (6) is arranged below the cover (1).