Electrical detection, appearance defect detection and code spraying all-in-one machine

By integrating electrical testing, appearance defect detection, and inkjet coding functions, the integrated electrical testing, appearance defect detection, and inkjet coding machine solves the problem of scratches during performance testing after appearance inspection, realizes a fully automated process, and improves the yield and testing efficiency.

CN223742644UActive Publication Date: 2025-12-30广东西尼科技有限公司
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Patent Information

Application Number
CN202520317134.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-12-30
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

In existing electronic component testing processes, performing performance testing after appearance inspection can easily scratch the component's appearance, affecting testing accuracy and yield. Furthermore, separating appearance and performance testing leads to frequent manual operations.

Method used

Design an integrated machine for electrical testing, appearance defect detection, and inkjet coding, which integrates electrical testing, appearance defect detection, and inkjet coding functions. The fully automated process is achieved through a turntable and transition mechanism to avoid secondary damage.

Benefits of technology

It improves the yield and testing efficiency of electronic components, reduces manual operations, and ensures the accuracy of testing and the integrity of components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an all-in-one machine for electrical detection, appearance defect detection and code spraying. The all-in-one machine comprises a machine table, a first rotating disc, a transition mechanism, a second rotating disc, an electrical testing mechanism, an appearance defect visual detection mechanism, a positioning mechanism, a recycling mechanism, a code spraying mechanism and the like, according to the invention, electrical detection, appearance size and defect detection, code spraying and braiding are fully automatically carried out on the workpiece, due to the fact that electrical detection is carried out firstly and then surface detection is carried out, secondary damage to the workpiece during electrical detection can be avoided, and the rate of finished products is improved.
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Description

Technical Field

[0001] This utility model relates to the field of electronic component production equipment, and in particular to an integrated machine for electrical and appearance defect detection and coding. Background Technology

[0002] Current electronic component inspection processes involve first performing visual inspection, followed by performance testing and coding. This process suffers from at least two problems:

[0003] (1) During the appearance inspection process, defective products have been screened out, and good products will enter the performance inspection process. However, the appearance of electronic components is easily scratched during the performance inspection process, which may result in defective electronic components in the final package, affecting the final inspection accuracy and customer experience.

[0004] (2) Appearance inspection and performance inspection are different equipment. In the process of appearance inspection and performance inspection, the equipment is often collected manually after appearance inspection and then manually placed back into the performance inspection equipment. Utility Model Content

[0005] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes an integrated inkjet printer for electrical inspection and appearance defect detection, which can avoid secondary damage to the workpiece during electrical inspection and improve the yield rate.

[0006] According to a first aspect embodiment of the present invention, an integrated machine for electrical and visual defect detection and coding includes:

[0007] Machine tool;

[0008] The first turntable is pivotally mounted on the machine platform. Multiple first stations are arranged on the edge of the first turntable. The multiple first stations are equidistantly arranged around the center of the first turntable. The first turntable is equipped with a first material handling mechanism, which can correspond to the first station.

[0009] The second turntable is pivotally mounted on the machine platform. Multiple second workstations are arranged on the edge of the second turntable. The multiple second workstations are equidistantly arranged around the center of the second turntable. The second turntable is equipped with a second material handling mechanism, which can correspond to the second workstation.

[0010] The feeding mechanism corresponds to one of the first workstation positions and is used to place the workpiece into the first workstation;

[0011] A transition mechanism is set between the first turntable and the second turntable. The feeding position of the transition mechanism corresponds to one of the first workstations, and the unloading position of the transition mechanism corresponds to one of the second workstations. The transition mechanism is used to transport the workpiece from the feeding position to the unloading position. Multiple third workstations are set between the feeding position and the unloading position.

[0012] The electrical testing mechanism, corresponding to part of the first workstation position, is used to perform electrical tests on the workpiece;

[0013] The visual inspection mechanism for appearance defects corresponds to one or more of the following positions: the first station, the second station, the feeding position, the unloading position, and the third station. The visual inspection mechanism for appearance defects includes a bottom surface visual inspection mechanism, a side surface visual inspection mechanism, and a top surface visual inspection mechanism, which are used to inspect the appearance dimensions and appearance defects of the bottom surface, multiple sides, and the top surface of the workpiece, respectively.

[0014] The inkjet printing mechanism, and one of the second or third workstations, are located along the workpiece transport direction, and the inkjet printing mechanism is located after the electrical testing mechanism.

[0015] The integrated electrical testing, appearance defect detection, coding, and tape-and-tape machine according to the present invention has at least the following beneficial effects: it automatically performs electrical testing, appearance dimensional and defect detection, and coding processes on workpieces, improving efficiency. At the same time, since electrical testing is performed first and surface testing is performed later, it can avoid secondary damage to the workpiece during electrical testing and improve the yield rate.

[0016] According to some embodiments of this utility model, a positioning mechanism is also included, corresponding to a portion of the first workstation and a portion of the second workstation, for positioning and turning the workpiece. Along the workpiece transport direction, the positioning mechanism is located on the feeding side of the electrical testing mechanism and on the feeding side of the visual inspection mechanism for appearance defects. The positioning mechanism can turn the workpiece from 90° to 180°. The positioning mechanism includes:

[0017] A lifting seat is provided corresponding to the first workstation and fixed on the machine platform. A lifting rod is connected to the top of the lifting seat, and the lifting seat is used to push the lifting rod up or down.

[0018] A base is located above the lifting seat, and a rotating hole is provided through the middle of the base;

[0019] A rotating seat is pivotally inserted into the rotating hole. The top of the rotating seat is provided with a support platform, and the bottom of the support platform is provided with a slot. The support platform overlaps the base. The edge of the support platform is provided with four sliding grooves. The four sliding grooves are equidistantly spaced around the center of the support platform. The sliding grooves extend from the edge of the support platform radially to the slot. The lifting rod passes through the rotating seat from bottom to top and extends into the hollow area of ​​the rotating seat.

[0020] The clamping member includes a sliding part and an abutting part. The sliding part is built into the slide groove and slidably connected to the slide groove. The abutting part protrudes from the surface of the rotating seat. The sliding part slides so that the four abutting parts are close to or away from the center of the slot.

[0021] The driving component is conical and is fixedly connected to the top end of the lifting rod and is built into the slot.

[0022] A rotating wheel is pivotally mounted on the side of the sliding part near the center of the rotating seat;

[0023] A reset member is disposed on the support platform, and the reset member abuts against the outer side of the sliding part to drive the clamping member closer to the center of the rotating seat;

[0024] The lifting rod can rise to bring the driving member and the rotating wheel into contact, and drive the clamping member away from the center of the rotating seat.

[0025] According to some embodiments of this utility model, an air hole is provided through the center of the surface of the support platform, an air guide groove is provided from top to bottom on the lifting rod, an air port is provided on the lower side wall of the lifting rod, one end of the air guide groove passes through the driving member, and the other end is connected to the air port. The lifting rod can rise so that the top surface of the driving member abuts against the top surface of the groove, and the air guide groove and the air hole are connected. The air port is connected to a flexible air pipe, and the flexible air pipe is connected to a vacuum pump.

[0026] According to some embodiments of the present invention, a drive motor is also included. The output shaft of the drive motor is fixedly connected to a first pulley, and the lower end of the rotating seat is fixedly connected to a second pulley. The second pulley and the rotating seat are coaxial, and a transmission belt is wound between the first pulley and the second pulley.

[0027] According to some embodiments of the present invention, the transition mechanism includes:

[0028] The conveying track has a feeding position at one end and a discharging position at the other end. The conveying track is equipped with multiple first platform fixtures, which are spaced apart. When the first platform fixtures are located on the same plane, the spacing between two adjacent first platform fixtures is consistent. The conveying track can drive the first platform fixtures to move cyclically. The first platform fixtures are magnetic.

[0029] A calibration base is fixed at the feeding position, and a first positioning notch is provided on the side of the calibration base facing the unloading position;

[0030] A correction push rod is slidably disposed on one side of the conveying track. The correction push rod can slide along a straight line to move away from or towards the correction base. A second positioning notch is provided at one end of the correction push rod facing the correction base. The second positioning notch can cooperate with the first positioning notch to constrain the position of the workpiece.

[0031] A waiting fixture is set at the unloading position. The waiting fixture has a positioning groove on the side facing the correction base, and the positioning groove can be embedded in the workpiece.

[0032] According to some embodiments of the present invention, the conveying track includes:

[0033] The base is fixed to the surface of the machine.

[0034] The chain link assembly includes multiple sets of chain links connected end to end, with adjacent chain links being rotatably connected and having the same specifications, and the first platform fixture being fixed on the chain links;

[0035] A stepper motor, fixed on the base, is used to drive the chain link assembly to rotate cyclically.

[0036] According to some embodiments of this utility model, the feeding mechanism is a vibratory feeder.

[0037] According to some embodiments of the present invention, a feeding track is provided between the feeding mechanism and the first workstation.

[0038] According to some embodiments of the present invention, a recycling mechanism is also included, corresponding to part of the first station and part of the second station, for rejecting defective products. Along the workpiece transport direction, the recycling mechanism is located on the discharge side of the electrical testing mechanism and on the discharge side of the visual inspection mechanism for appearance defects.

[0039] According to some embodiments of the present invention, a tape feeding mechanism is also included. The tape feeding mechanism is disposed on one side of the second turntable. The feeding position of the tape feeding mechanism corresponds to one of the second workstation positions. The end of the tape feeding mechanism is connected to a tape take-up mechanism.

[0040] According to some embodiments of the present invention, both the first material handling mechanism and the second material handling mechanism are vacuum nozzles.

[0041] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0042] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0043] Figure 1 This is a schematic diagram of an integrated inkjet printer for electrical and visual defect detection according to an embodiment of the present invention.

[0044] Figure 2 This is a schematic diagram of the transition mechanism of the integrated inkjet printer for electrical and visual defect detection according to an embodiment of the present invention.

[0045] Figure 3 This is a schematic diagram of the positioning mechanism of the integrated inkjet printer for electrical and visual defect detection according to an embodiment of the present invention.

[0046] Figure 4 This is a cross-sectional schematic diagram of the positioning mechanism of the integrated inkjet printer for electrical and visual defect detection according to an embodiment of the present invention.

[0047] 100. Machine tool;

[0048] 200, First turntable; 210, First workstation; 220, First material handling mechanism;

[0049] 300, Second turntable; 310, Second workstation; 320, Second material handling mechanism;

[0050] 400. Transition mechanism; 401. Feeding position; 402. Discharge position;

[0051] 410. Conveyor rail; 411. Base; 412. Chain link assembly; 413. Stepper motor; 420. First platform fixture; 430. Correction base; 431. First positioning notch; 440. Correction push rod; 441. Second positioning notch; 450. Waiting fixture; 451. Positioning groove;

[0052] 500. Electrical testing facilities;

[0053] 610. Visual inspection mechanism for bottom surface defects; 620. Visual inspection mechanism for side surface defects; 630. Visual inspection mechanism for top surface defects;

[0054] 700, Positioning mechanism; 710, Lifting seat; 711, Lifting rod; 720, Base; 730, Rotating seat; 731, Support platform; 732, Slot; 733, Slide groove; 740, Clamping element; 741, Sliding part; 742, Abutting part; 743, Rotating wheel; 750, Driving element; 760, Resetting element; 770, Drive motor; 771, First pulley; 772, Second pulley; 773, Transmission belt;

[0055] 800, Recycling Organizations;

[0056] 900. Inkjet printing mechanism;

[0057] 1000. Tape winding mechanism; 1100. Tape taking mechanism;

[0058] 2000, feeding mechanism; 2100, feeding track; Detailed Implementation

[0059] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0060] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0061] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0062] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0063] Reference Figure 1The integrated inkjet printer for electrical and appearance defect detection according to this utility model includes a machine base 100, a first turntable 200, a second turntable 300, a transition mechanism 400, an electrical testing mechanism 500, an appearance defect visual inspection mechanism, a positioning mechanism 700, a recycling mechanism 800, an inkjet printer 900, and a tape and reel mechanism 1000.

[0064] The first turntable 200 is pivotally mounted on the machine base 100. Multiple first workstations 210 are provided on the edge of the first turntable 200. The multiple first workstations 210 are equidistantly arranged around the center of the first turntable 200. The first turntable 200 is provided with a first material handling mechanism 220, which can correspond to the first workstations 210.

[0065] The second turntable 300 is pivotally mounted on the machine base 100. Multiple second workstations 310 are provided on the edge of the second turntable 300. The multiple second workstations 310 are equidistantly arranged around the center of the second turntable 300. The second turntable 300 is provided with a second material handling mechanism 320, which can correspond to the second workstations 310.

[0066] The feeding mechanism 2000 corresponds to one of the first stations 210 and is used to place the workpiece into the first station 210.

[0067] The transition mechanism 400 is disposed between the first turntable 200 and the second turntable 300. The feeding position 401 of the transition mechanism 400 corresponds to one of the first stations 210, and the unloading position 402 of the transition mechanism 400 corresponds to one of the second stations 310. The transition mechanism 400 is used to transport the workpiece from the feeding position 401 to the unloading position 402. The feeding position 401 and the unloading position 402 are disposed between each other.

[0068] The electrical testing mechanism 500 corresponds to part of the first station 210 and is used to perform electrical testing on the workpiece;

[0069] The visual inspection mechanism for appearance defects corresponds to one or more of the following positions: first station 210, second station 310, feeding position 401, unloading position 402, and third station. The visual inspection mechanism for appearance defects includes a bottom surface visual inspection mechanism 610, a side surface visual inspection mechanism 620, and a top surface visual inspection mechanism 630, which are used to inspect the appearance dimensions and appearance defects of the bottom surface, four sides, and top surface of the workpiece, respectively.

[0070] The positioning mechanism 700 is positioned in relation to part of the first station 210 and part of the second station 310, and is used to position and turn the workpiece. Along the workpiece transport direction, the positioning mechanism 700 is located on the feeding side of the electrical testing mechanism 500 and on the feeding side of the visual inspection mechanism for appearance defects. The positioning mechanism 700 can turn the workpiece from 90° to 180°.

[0071] The recycling mechanism 800 is positioned in relation to part of the first station 210 and part of the second station 310, and is used to remove defective products. Along the workpiece transport direction, the recycling mechanism 800 is located on the discharge side of the electrical testing mechanism 500 and on the discharge side of the visual inspection mechanism for appearance defects.

[0072] The inkjet printing mechanism 900 corresponds to one of the second stations 310. Along the workpiece transport direction, the inkjet printing mechanism 900 is located after the electrical testing mechanism 500.

[0073] The tape feeding mechanism 1000 is located on one side of the second turntable 300. The feeding position of the tape feeding mechanism 1000 corresponds to one of the second workstations 310. The end of the tape feeding mechanism 1000 is connected to the tape take-up mechanism 1100.

[0074] Specifically, in this embodiment, referring to Figure 2 Transitional agency 400 includes:

[0075] The conveying track 410 has a feeding position 401 at one end and a discharging position 402 at the other end. The conveying track 410 is equipped with multiple first platform fixtures 420, which are spaced apart. When the first platform fixtures 420 are located on the same plane, the spacing between two adjacent first platform fixtures 420 is consistent. The conveying track 410 can drive the first platform fixtures 420 to move cyclically. The first platform fixtures 420 are magnetic.

[0076] The calibration base 430 is fixed at the feeding position 401, and a first positioning notch 431 is provided on the side of the calibration base 430 facing the unloading position 402;

[0077] The correction push rod 440 is slidably disposed on one side of the conveying track 410. The correction push rod 440 can slide along a straight line to move away from or close to the correction base 430. A second positioning notch 441 is provided at the end of the correction push rod 440 facing the correction base 430. The second positioning notch 441 can cooperate with the first positioning notch 431 to constrain the position of the workpiece.

[0078] The waiting fixture 450 is set at the unloading position 402. The side of the waiting fixture 450 facing the correction base 430 is provided with a positioning groove 451, which can be embedded in the workpiece.

[0079] According to some embodiments of the present invention, the conveying track 410 includes:

[0080] Base 411 is fixed to the surface of machine tool 100;

[0081] The chain link assembly 412 includes multiple sets of chain links connected end to end, with adjacent chain links rotatably connected and having the same specifications, and the first platform fixture 420 is fixed on the chain link.

[0082] Stepper motor 413 is fixed on base 411 and is used to drive chain link assembly 412 to rotate cyclically.

[0083] Along the workpiece transport direction, the first station 210 is equipped with a positioning mechanism 700. At least one set of electrical testing mechanisms 500 and a recycling mechanism 800 are located on the discharge side of the positioning mechanism 700. At least one bottom surface appearance defect visual inspection mechanism 610 is located on the discharge side of the last set of electrical testing mechanisms 500 and recycling mechanisms 800. A recycling mechanism 800 is located on the discharge side of the bottom surface appearance defect visual inspection mechanism 610. The last station 210 corresponds to the feeding position 401, and the unloading position 402 corresponds to the first station 310. Three third stations are located between the feeding position 401 and the unloading position 402, and each station has a side surface defect... The device includes a visual inspection mechanism 620 for surface defects, a visual inspection mechanism 630 for top surface defects, and a visual inspection mechanism 620 for side surface defects. At the discharge side of the first second station 310, a recycling mechanism 800 and two sets of side surface defects visual inspection mechanisms 620 are sequentially arranged. A positioning mechanism 700 is arranged between the two sets of side surface defects visual inspection mechanisms 620. At the discharge side of the last set of side surface defects visual inspection mechanisms 620, a recycling mechanism 800 and a coding mechanism 900 are sequentially arranged. The loading positions of the last second station 310 and the tape-and-reel mechanism 1000 correspond. Specifically, the detection directions of the two sets of side surface defects visual inspection mechanisms 620 located at the third station are opposite. Therefore, the electronic component manufacturing process of the integrated electrical inspection, appearance defect inspection, coding, and tape-and-reel machine of this embodiment includes the following steps:

[0084] Step 1: The workpiece is placed onto the first positioning mechanism 700 of the first turntable 200 for positioning by the feeding mechanism 2000;

[0085] Step 2: Rotate the first turntable 200 and move the workpiece to the electrical testing mechanism 500 through the first material handling mechanism 220. If the test result fails, proceed to step 3.1; if the test result passes, proceed to step 3.2.

[0086] Step 3.1: Rotate the first turntable 200 and move the workpiece to the adjacent recycling mechanism 800 for disposal via the first material handling mechanism 220;

[0087] Step 3.2: Rotate the first turntable 200 and move the workpiece to the bottom surface appearance defect visual inspection mechanism 610 through the first material handling mechanism 220 for appearance size and appearance defect inspection. If the test result fails, proceed to step 4.1; if the test result passes, proceed to step 4.2.

[0088] Step 4.1: Rotate the first turntable 200 and move the workpiece to the adjacent recycling mechanism 800 for disposal via the first material handling mechanism 220;

[0089] Step 4.2: Rotate the first turntable 200, move the workpiece to the feeding position 401 of the transition mechanism 400 through the first material handling mechanism 220, and place the workpiece on the transition mechanism 400 to proceed to step 5;

[0090] Step 5: The workpiece is sequentially conveyed to one side appearance defect visual inspection mechanism 620, one top appearance defect visual inspection mechanism 630, and another side appearance defect visual inspection mechanism 620 via the conveyor track 410 for appearance size and appearance defect inspection, and finally conveyed to the unloading position 402. If one of the test results fails, proceed to step 6.1; if all three test results pass, proceed to step 6.2.

[0091] Step 6.1: Rotate the second turntable 300 and move the workpiece to the first recycling mechanism 800 in the second turntable 300 for disposal via the second material handling mechanism 320;

[0092] Step 6.2: Rotate the second turntable 300, and move the workpiece to the first set of side appearance defect visual inspection mechanisms 620 through the second material handling mechanism 320 for appearance size and appearance defect inspection. Then, move the workpiece to the adjacent positioning mechanism 700 through the second material handling mechanism 320, and turn the workpiece. Then move the workpiece to the next set of side appearance defect visual inspection mechanisms 620 for appearance size and appearance defect inspection. If one of the test results fails, proceed to step 7.1; if both test results pass, proceed to step 7.2.

[0093] Step 7.1: Rotate the second turntable 300 and move the workpiece to the adjacent recycling mechanism 800 for disposal via the second material handling mechanism 320;

[0094] Step 7.2: Rotate the second turntable 300, move the workpiece to the inkjet coding mechanism 900 through the second material handling mechanism 320, and use the inkjet coding mechanism 900 to inkjet code the surface of the workpiece, and proceed to step 8;

[0095] Step 8: Rotate the second turntable 300, and move the workpiece to the tape feeding mechanism 1000 through the second material handling mechanism 320. After packaging the workpiece, it is transported to the tape receiving mechanism 1100.

[0096] In summary, in Embodiment 1 of this utility model, the entire process first performs electrical testing, then appearance and dimensional and defect testing, and finally inkjet printing and packaging collection. The entire process is fully automated, performing electrical testing, appearance and dimensional and defect testing, and inkjet printing on the workpiece. This improves efficiency, and because electrical testing is performed first and surface testing is performed later, secondary damage to the workpiece during electrical testing can be avoided, thus improving the yield rate.

[0097] In step 5 above, the workpiece needs to be conveyed using the conveyor track 410. Specifically, when the workpiece is placed on the correction base 430 located at the feeding position 401, the correction push rod 440 is slid and the correction push rod 440 cooperates with the correction base 430 to clamp the workpiece, so that the workpiece is limited to the preset position. As the connecting component rolls cyclically, the magnetically attracted workpiece can move with the first platform fixture 420 and be embedded into the first positioning notch 431 of the waiting fixture 450, and wait for the second picking mechanism 320 of the second turntable 300 to pick up the material.

[0098] In an embodiment of this utility model, the feeding mechanism 2000 is a vibratory feeder, and a feeding track 2100 is provided between the feeding mechanism 2000 and the first station 210.

[0099] In addition, the tape feeding mechanism 1000 can be equipped with an automatic feeding mechanism on the side according to customer needs.

[0100] After the automatic feeding mechanism is added, the electronic component manufacturing process of the integrated machine for electrical testing, appearance defect detection, coding, and tape packaging includes the following steps:

[0101] Step 1: The workpiece is placed onto the first positioning mechanism 700 of the first turntable 200 for positioning by the feeding mechanism 2000;

[0102] Step 2: Rotate the first turntable 200 and move the workpiece to the electrical testing mechanism 500 through the first material handling mechanism 220. If the test result fails, proceed to step 3.1; if the test result passes, proceed to step 3.2.

[0103] Step 3.1: Rotate the first turntable 200 and move the workpiece to the adjacent recycling mechanism 800 for disposal via the first material handling mechanism 220;

[0104] Step 3.2: Rotate the first turntable 200 and move the workpiece to the bottom surface appearance defect visual inspection mechanism 610 through the first material handling mechanism 220 for appearance size and appearance defect inspection. If the test result fails, proceed to step 4.1; if the test result passes, proceed to step 4.2.

[0105] Step 4.1: Rotate the first turntable 200 and move the workpiece to the adjacent recycling mechanism 800 for disposal via the first material handling mechanism 220;

[0106] Step 4.2: Rotate the first turntable 200, move the workpiece to the feeding position 401 of the transition mechanism 400 through the first material handling mechanism 220, and place the workpiece on the transition mechanism 400 to proceed to step 5;

[0107] Step 5: The workpiece is sequentially conveyed to one side appearance defect visual inspection mechanism 620, one top appearance defect visual inspection mechanism 630, and another side appearance defect visual inspection mechanism 620 via the conveyor track 410 for appearance size and appearance defect inspection, and finally conveyed to the unloading position 402. If one of the test results fails, proceed to step 6.1; if all three test results pass, proceed to step 6.2.

[0108] Step 6.1: Rotate the second turntable 300 and move the workpiece to the first recycling mechanism 800 in the second turntable 300 for disposal via the second material handling mechanism 320;

[0109] Step 6.2: Rotate the second turntable 300, and move the workpiece to the first set of side appearance defect visual inspection mechanisms 620 through the second material handling mechanism 320 for appearance size and appearance defect inspection. Then, move the workpiece to the adjacent positioning mechanism 700 through the second material handling mechanism 320, and turn the workpiece. Then move the workpiece to the next set of side appearance defect visual inspection mechanisms 620 for appearance size and appearance defect inspection. If one of the test results fails, proceed to step 7.1; if both test results pass, proceed to step 7.2.

[0110] Step 7.1: Rotate the second turntable 300 and move the workpiece to the adjacent recycling mechanism 800 for disposal via the second material handling mechanism 320;

[0111] Step 7.2: Rotate the second turntable 300, move the workpiece to the inkjet coding mechanism 900 through the second material handling mechanism 320, and use the inkjet coding mechanism 900 to inkjet code the surface of the workpiece, thus performing step 7.2.1;

[0112] Step 7.2.1: The identification code is inspected by the appearance defect inspection agency 600. If the inspection structure fails, proceed to step 8.1; if the inspection result passes, proceed to step 8.2.

[0113] Step 8.1: The equipment alarms and requires manual handling, or an automatic replenishment mechanism can be used to replenish a qualified workpiece;

[0114] Step 8.2: The workpiece is moved to the tape feeding mechanism 1000 by the second material handling mechanism 320, and after the workpiece is packaged, it is conveyed to the tape receiving mechanism 1100.

[0115] As a further optimization of the above embodiments, refer to Figure 4 The positioning mechanism 700 includes a lifting seat 710, a base 720, a rotating seat 730, a clamping member 740, a driving member 750, a rotating wheel 743, and a resetting member 760.

[0116] The lifting seat 710 and the first work station 210 are respectively set and fixed on the machine base 100. The top of the lifting seat 710 is connected to the lifting rod 711, and the lifting seat 710 is used to push the lifting rod 711 up or down.

[0117] The base 720 is located above the lifting seat 710, and a rotating hole is provided through the middle of the base 720;

[0118] The rotating seat 730 is pivotally inserted into the rotating hole. The top of the rotating seat 730 is provided with a support platform 731, and the bottom of the support platform 731 is provided with a slot 732. The support platform 731 overlaps the base 720. The edge of the support platform 731 is provided with four sliding grooves 733. The four sliding grooves 733 are equidistantly spaced around the center of the support platform 731. The sliding grooves 733 extend from the edge of the support platform 731 along the radial direction to the slot 732. The lifting rod 711 passes through the rotating seat 730 from bottom to top and extends into the hollow area of ​​the rotating seat 730.

[0119] The clamping member 740 includes a sliding part 741 and an abutting part 742. The sliding part 741 is built into the slide groove 733 and is slidably connected to the slide groove 733. The abutting part 742 protrudes from the surface of the rotating seat 730. The sliding part 741 slides so that the four abutting parts 742 are close to or away from the center of the slot 732.

[0120] The drive component 750 is conical and is fixedly connected to the top of the lifting rod 711 and is built into the slot 732.

[0121] The rotating wheel 743 is pivotally disposed on the side of the sliding part 741 near the center of the rotating seat 730;

[0122] The reset member 760 is disposed on the support platform 731, and the reset member 760 abuts against the outer side of the sliding part 741 to drive the clamping member 740 closer to the center of the rotating seat 730.

[0123] The lifting rod 711 can rise so that the driving member 750 and the rotating wheel 743 come into contact, and drive the clamping member 740 away from the center of the rotating seat 730.

[0124] Specifically, the positioning mechanism 700 in this embodiment has the following two functions:

[0125] 1. The workpiece is clamped to the center of the surface of the support table 731 by the cooperation of four clamping parts 740;

[0126] 2. The workpiece is repositioned by rotating the rotating seat 730 in the center of the base 720 to adapt to the side appearance defect visual inspection mechanism 620 in different installation positions;

[0127] Specifically, in function 1, the lifting seat 710 drives the lifting rod 711 to rise, causing the conical driving member 750 to simultaneously abut against the four sliding parts 741, causing the sliding parts 741 to slide outward and expanding the space between the abutting parts 742. After the workpiece is placed between the four clamping members 740, the lifting rod 711 retracts, allowing the sliding parts 741 to slide inward under the action of the reset member 760. Specifically, the reset member 760 is an elastic ring that wraps around the four sliding parts 741. The outer side of the sliding parts 741 is provided with a groove for the elastic ring to be inserted, so that the entire clamping member 740 can move towards the center position and clamp the workpiece using the clamping member 740.

[0128] In order to achieve function 2, the positioning mechanism 700 also includes a drive motor 770. The output shaft of the drive motor 770 is fixedly connected to a first pulley 771, and the lower end of the rotating seat 730 is fixedly connected to a second pulley 772. The second pulley 772 and the rotating seat 730 are coaxial, and a transmission belt 773 is wound between the first pulley 771 and the second pulley 772.

[0129] In some embodiments, both the first material handling mechanism 220 and the second material handling mechanism 320 are vacuum nozzles. This avoids damage to the workpiece surface.

[0130] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An electric appearance defect detection and code printing all-in-one machine, characterized in that, The utility model relates to a kind of production line, including: Machine table (100); First rotary table (200), pivotably mounted on the machine table (100), the edge of the first rotary table (200) is provided with a plurality of first stations (210), a plurality of the first stations (210) are equidistantly spaced around the center of the first rotary table (200), the first rotary table (200) is provided with first material taking mechanism (220), the first material taking mechanism (220) can correspond to the first station (210); Second rotary table (300), pivotably mounted on the machine table (100), the edge of the second rotary table (300) is provided with a plurality of second stations (310), a plurality of the second stations (310) are equidistantly spaced around the center of the second rotary table (300), the second rotary table (300) is provided with second material taking mechanism (320), the second material taking mechanism (320) can correspond to the second station (310); Feeding mechanism (2000), and one of the first station (210) position corresponds, for workpiece is placed into first station (210); Transition mechanism (400), provided between the first rotary table (200) and the second rotary table (300), the feeding position (401) of the transition mechanism (400) and one of the first station (210) position corresponds, the unloading position (402) of the transition mechanism (400) and one of the second station (310) position corresponds, the transition mechanism (400) is used to transport workpiece from the feeding position (401) to the unloading position (402), a plurality of third stations (403) are provided between the feeding position (401) and the unloading position (402); Electrical testing mechanism (500), and part of the first station (210) position corresponds, for workpiece is carried out electrical testing; Appearance defect visual detection mechanism, and one or more positions of the first station (210), the second station (310), feeding position (401), unloading position (402) and the third station (403) correspond, the appearance defect visual detection mechanism includes bottom surface appearance defect visual detection mechanism (610), side appearance defect visual detection mechanism (620) and top surface appearance defect visual detection mechanism (630), and is respectively used for carrying out appearance size and appearance defect detection to the bottom surface, a plurality of side and top surface of workpiece; Code spraying mechanism (900), and one of the second station (310) or one of the third station (403) position corresponds along workpiece transport direction, the code spraying mechanism (900) is located after the electrical testing mechanism (500).

2. The electric property detection appearance defect detection and ink-jet printing integrated machine according to claim 1, characterized in that, The positioning mechanism (700) is arranged corresponding to part of the first station (210) and part of the second station (310) and is used for positioning and turning the workpiece. The positioning mechanism (700) is arranged on the feeding side of the electrical testing mechanism (500) and on the feeding side of the visual appearance defect detection mechanism. The positioning mechanism (700) can turn the workpiece by 90-180 degrees. The positioning mechanism (700) comprises: a lifting seat (710) arranged corresponding to the first station (210) and fixed on the machine table (100). The lifting seat (710) is connected with a lifting rod (711) at the top end. The lifting seat (710) is used for pushing the lifting rod (711) to rise or fall; a base (720) arranged above the lifting seat (710). A rotating hole is arranged in the middle of the base (720); a rotating seat (730) pivotally inserted into the rotating hole. The rotating seat (730) is provided with a bearing table (731) at the top. The bearing table (731) is provided with a slot hole (732) at the bottom. The bearing table (731) is overlapped on the base (720). The edge of the bearing table (731) is provided with four sliding grooves (733). The four sliding grooves (733) are equidistantly arranged around the center of the bearing table (731). The sliding grooves (733) penetrate from the edge of the bearing table (731) to the slot hole (732) along the radial direction. The lifting rod (711) penetrates the rotating seat (730) from bottom to top and extends into the hollow area of the rotating seat (730); a clamping piece (740) comprising a sliding part (741) and an abutting part (742). The sliding part (741) is built in the sliding groove (733) and is in sliding connection with the sliding groove (733). The abutting part (742) protrudes from the surface of the rotating seat (730). The sliding part (741) slides to make the four abutting parts (742) close to or away from the center of the slot hole (732); a driving piece (750) in the shape of a cone. The driving piece (750) is fixedly connected to the top end of the lifting rod (711) and is built in the slot hole (732); a rotating wheel (743) pivotally arranged on one side of the sliding part (741) close to the center of the rotating seat (730); a reset piece (760) arranged on the bearing table (731). The reset piece (760) abuts against the outside of the sliding part (741) to drive the clamping piece (740) to close to the middle of the rotating seat (730); wherein the lifting rod (711) can rise to make the driving piece (750) abut against the rotating wheel (743) and drive the clamping piece (740) to be away from the middle of the rotating seat (730).

3. The electric property detection appearance defect detection and ink-jet printing integrated machine according to claim 2, characterized in that, The driving motor (770) is further provided, and an output shaft of the driving motor (770) is fixedly connected with a first pulley (771); a lower end of the rotating base (730) is fixedly connected with a second pulley (772); the second pulley (772) is coaxial with the rotating base (730); and a transmission belt (773) is arranged between the first pulley (771) and the second pulley (772).

4. The electric appearance defect detection and code printing all-in-one machine according to claim 1, characterized in that, The transition mechanism (400) comprises: The conveying track (410) is provided with a plurality of first platform jigs (420) which are arranged at intervals, and the first platform jigs (420) are located in the same plane, and the intervals between adjacent two first platform jigs (420) are consistent; the conveying track (410) can drive the first platform jigs (420) to move circularly; and the first platform jigs (420) have magnetism. The correction base (430) is fixed at the feeding position (401), and one side of the correction base (430) facing the discharging position (402) is provided with a first positioning gap (431); The correction push rod (440) is slidably arranged at one side of the conveying track (410), and the correction push rod (440) can slide along a straight line to move away from or close to the correction base (430); one end of the correction push rod (440) facing the correction base (430) is provided with a second positioning gap (441), and the second positioning gap (441) can constrain the position of the workpiece in cooperation with the first positioning gap (431); The standby jig (450) is arranged at the discharging position (402), and one side of the standby jig (450) facing the correction base (430) is provided with a positioning groove (451) which can embed the workpiece.

5. The electric appearance defect detection and code printing all-in-one machine according to claim 4, characterized in that, The conveying track (410) comprises: The base (411) is fixed on the surface of the machine table (100); The link assembly (412) comprises a plurality of groups of link pieces connected end to end, and adjacent two link pieces are rotationally connected and have consistent specifications; and the first platform jigs (420) are fixed on the link pieces. The stepping motor (413) is fixed on the base (411), and the stepping motor (413) is used for driving the link assembly (412) to circularly roll.

6. The electric appearance defect detection and code printing all-in-one machine according to claim 1, characterized in that, The feeding mechanism (2000) is a vibrating disc.

7. The electric property detection appearance defect detection and ink-jet printing integrated machine according to claim 6, characterized in that, The feeding mechanism (2000) and the first work station (210) are provided with a feeding track (2100) therebetween.

8. The electric property detection appearance defect detection and ink-jet printing all-in-one machine according to claim 1, characterized in that, The recycling mechanism (800) is further provided, and is arranged at a position corresponding to part of the first work station (210) and part of the second work station (310) and is used for rejecting defective products; the recycling mechanism (800) is located on the discharging side of the electrical testing mechanism (500) and on the discharging side of the visual appearance defect detection mechanism.

9. The electric appearance defect detection and code printing all-in-one machine according to claim 8, characterized in that, The braiding mechanism (1000) is arranged on one side of the second rotating disc (300), a feeding position of the braiding mechanism (1000) corresponds to a position of one of the second work stations (310), and an end of the braiding mechanism (1000) is connected with a take-up mechanism (1100).

10. The electric appearance defect detection and code printing all-in-one machine according to claim 1, characterized in that, The first material taking mechanism (220) and the second material taking mechanism (320) are both vacuum nozzles.