High-temperature-resistant conductor assembly

By using spiral heat dissipation fins and limiting rod structures, combined with graphene or aluminum-based composite materials, the heat dissipation and connection problems of conductor components in high-temperature environments are solved, achieving efficient heat dissipation and stable connection, and extending service life.

CN223743329UActive Publication Date: 2025-12-30XINXIANG YUANHENG MASCH CO LTD
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Patent Information

Application Number
CN202520256134.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-30
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

Traditional conductor components have low heat dissipation efficiency and are inconvenient to connect in high-temperature environments, making it difficult to meet the requirements of efficient operation.

Method used

It adopts a spiral heat dissipation fin structure, connector, conical plug, insertion tube and limiting rod, combined with graphene or aluminum-based composite materials to achieve rapid heat dissipation and stable connection.

Benefits of technology

It improves the heat dissipation efficiency of conductor components and the stability of electrical connections, extends service life, and reduces wear and contact resistance during the mating process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-temperature-resistant conductor assembly, which relates to the technical field of conductors and comprises a conductor core, an inner protective layer, an outer protective layer and spiral radiating fins. The conductor core is sleeved with the inner protection layer, the inner protection layer is sleeved with the outer protection layer, spiral heat dissipation fins are fixedly installed on the outer wall of the outer protection layer, and the surface of each spiral heat dissipation fin is coated with a high-temperature-resistant anti-oxidation coating; and a connecting seat is fixedly mounted at one ends of the inner protective layer and the outer protective layer. And the other ends of the inner protective layer and the outer protective layer are fixedly provided with conical plugs. The spiral structure of the spiral heat dissipation fins can guide natural convection of airflow and enhance the heat dissipation effect, the spring recovers to the original shape to drive the limiting rod to automatically enter the limiting groove so as to limit the plugging pipe, and meanwhile, the conductor cores of the two sections of conductors are in contact and are tightly attached in the conical plug, so that the heat dissipation effect is improved. And rapid connection of conductors is realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to conductor technical field, especially a kind of high-temperature-resistant conductor assembly. BACKGROUND

[0002] High-temperature-resistant conductor assembly is a kind of key components for stable transmission of electric energy or signal in high-temperature environment, and is widely used in aerospace, energy, metallurgy and electronic industry fields. Traditional conductor assembly often faces the problems of low heat dissipation efficiency and inconvenient connection in high-temperature environment. First, the heat generated by the conductor in high-temperature environment is difficult to dissipate quickly, which can easily lead to material performance degradation and even cause safety hazards. Secondly, the existing conductor connection method usually uses bolt fixing or welding, which is complex to operate and difficult to meet the needs of frequent disassembly, especially in high-temperature environment, the connection stability is poor.

[0003] To solve the above problems, the existing technology usually uses high-thermal-conductivity materials or increases the heat dissipation structure to improve the heat dissipation efficiency, such as coating a thermal conductive coating on the surface of the conductor or setting a heat dissipation fin. However, these methods often have limited heat dissipation effect and increase the complexity of the structure. In terms of connection method, the existing technology relies on traditional mechanical connection and lacks a quick and reliable docking solution, which is difficult to meet the needs of efficient operation in high-temperature environment.

[0004] To solve the above problems, the utility model provides a high-temperature-resistant conductor assembly. UTILITY MODEL CONTENTS

[0005] To solve the problems in the background art, the utility model provides a high-temperature-resistant conductor assembly.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-temperature-resistant conductor assembly, comprising a conductor core, an inner protective layer, an outer protective layer, and a spiral heat dissipation fin. The inner protective layer is sleeved on the outside of the conductor core, the outer protective layer is sleeved on the outside of the inner protective layer, the outer wall of the outer protective layer is fixedly installed with the spiral heat dissipation fin, and the surface of the spiral heat dissipation fin is coated with a high-temperature-resistant and oxidation-resistant coating. One end of the inner protective layer and the outer protective layer is fixedly installed with a connecting seat. The other end of the inner protective layer and the outer protective layer is fixedly installed with a tapered plug, and the two ends of the conductor core respectively extend to the inside of the connecting seat and the tapered plug, and the connecting seat and the tapered plug are limitingly inserted and connected.

[0007] The utility model is further provided with a plurality of protective strips fixedly installed on the inner wall of the inner protective layer around the axis of the conductor core, and the plurality of protective strips are tightly attached to the outer wall of the conductor core.

[0008] This invention is further configured such that both the inner protective layer and the protective strip are made of graphene or aluminum-based composite materials, facilitating rapid heat conduction. The protective strip is evenly distributed and tightly fitted to the conductor core, effectively dispersing the mechanical stress of the conductor core and preventing deformation or breakage under high load or vibration conditions. Simultaneously, the tight fit enhances the heat conduction efficiency between the conductor core and the inner protective layer, aiding in rapid heat dissipation and extending the service life of the conductor assembly.

[0009] The present invention is further configured such that a connecting ring is fixedly installed inside the connecting seat. One end of the conductor core extends into the interior of the connecting ring, and a limiting cavity is formed between the outer wall of the connecting ring and the inner wall of the connecting seat. A plug tube is fixedly installed on the tapered plug. The plug tube is inserted into the limiting cavity for limiting.

[0010] This invention is further configured such that limit rods are slidably installed on both the upper and lower sides of the connecting seat. The bottom end of the limit rod is beveled, and limit grooves are formed on both the upper and lower sides of the outer wall of the insertion tube. The limit rods and limit grooves are inserted into each other, and a spring is fixedly connected to the end of the limit rod away from the limit groove. The other end of the spring is fixedly connected to the outer wall of the connecting seat, and the spring is sleeved on the outside of the limit rod. The design of the connecting ring and the limit cavity realizes the precise docking of the conductor core and the insertion tube, ensuring the stability and reliability of the electrical connection. The insertion structure of the limit cavity can effectively prevent the insertion tube from loosening under vibration or thermal expansion and contraction, reduce contact resistance, and improve the electrical performance of the conductor assembly.

[0011] This invention is further configured such that a tapered opening is formed at the end of the inner wall of the connector that is away from the inner and outer protective layers. The tapered opening mates with the outer wall of the tapered plug. This mating design between the tapered opening and the tapered plug ensures precise alignment between the connector and the plug, guaranteeing the stability and sealing of the electrical connection. The tapered structure effectively disperses mechanical stress during insertion and reduces wear during insertion and removal.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This high-temperature resistant conductor assembly features a spiral heat dissipation fin, a connector, a tapered plug, a connector tube, a limiting cavity, and a limiting rod. The spiral structure of the spiral heat dissipation fin guides natural airflow convection, increases the heat dissipation surface area, and enhances the heat dissipation effect. A spring returns the fin to its original shape, causing the limiting rod to automatically enter the limiting groove, thereby limiting the connector tube. At the same time, the conductor cores of the two conductors contact and fit tightly inside the tapered plug, achieving rapid connection of the conductors. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a partial cross-sectional view of the present invention.

[0017] Figure 3 This is a schematic diagram of the conical plug structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the present invention.

[0019] Reference numerals: 1. Conductor core; 2. Inner protective layer; 3. Outer protective layer; 4. Spiral heat dissipation fins; 5. Connector; 6. Conical plug; 7. Protective strip; 8. Conical opening; 9. Connecting ring; 10. Insertion tube; 11. Limiting cavity; 12. Limiting rod; 13. Limiting groove; 14. Spring. Detailed Implementation

[0020] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0021] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0022] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0023] Please see Figures 1-4 This utility model provides a technical solution: a high-temperature resistant conductor assembly, including a conductor core 1, an inner protective layer 2, an outer protective layer 3, and a spiral heat dissipation fin 4; the inner protective layer 2 is sleeved on the outside of the conductor core 1, and the outer protective layer 3 is sleeved on the outside of the inner protective layer 2.

[0024] Spiral heat dissipation fins 4 are fixedly installed on the outer wall of the outer protective layer 3. The spiral heat dissipation fins 4 are made of aluminum alloy or copper alloy and coated with a high-temperature resistant and oxidation-resistant coating. The spiral structure can guide the airflow to flow naturally, increase the heat dissipation surface area, and enhance the heat dissipation effect.

[0025] A connector 5 is fixedly installed at one end of the inner protective layer 2 and the outer protective layer 3. A tapered plug 6 is fixedly installed at the other end of the inner protective layer 2 and the outer protective layer 3. The two ends of the conductor core 1 extend into the interior of the connector 5 and the tapered plug 6, respectively, and the connector 5 and the tapered plug 6 are engaged in a limiting insertion fit.

[0026] Multiple protective strips 7 are uniformly fixedly installed on the inner wall of the inner protective layer 2 around the axis of the conductor core 1, and the multiple protective strips 7 are all tightly attached to the outer wall of the conductor core 1. Both the inner protective layer 2 and the protective strips 7 are made of graphene or aluminum-based composite materials, which facilitates rapid heat conduction.

[0027] A connecting ring 9 is fixedly installed inside the connecting seat 5. One end of the conductor core 1 extends into the connecting ring 9. A limiting cavity 11 is formed between the outer wall of the connecting ring 9 and the inner wall of the connecting seat 5. A plug tube 10 is fixedly installed on the tapered plug 6. The plug tube 10 is inserted into the limiting cavity 11. Limiting rods 12 are slidably installed on both the upper and lower sides of the connecting seat 5. The bottom end of the limiting rod 12 is set with a slope. Limiting grooves 13 are formed on both the upper and lower sides of the outer wall of the plug tube 10. The limiting rod 12 and the limiting groove 13 are inserted into each other. A spring 14 is fixedly connected to the end of the limiting rod 12 away from the limiting groove 13. The other end of the spring 14 is fixedly connected to the outer wall of the connecting seat 5. The spring 14 is sleeved on the outside of the limiting rod 12.

[0028] A tapered opening 8 is provided on the inner wall of the connector 5 at the end away from the inner protective layer 2 and the outer protective layer 3. The tapered opening 8 mates with the outer wall of the tapered plug 6. The tapered opening 8 and the tapered plug 6 facilitate quick docking. A high-temperature resistant sealing ring is installed on the outside of the connection between the tapered opening 8 and the tapered plug 6 to prevent dust and moisture from entering.

[0029] Working principle:

[0030] During connection, the tapered plug 6 of one conductor is inserted into the connector 5 of the other conductor, allowing the plug tube 10 to enter the limiting cavity 11. Through the cooperation between the plug tube 10 and the inclined surface at the bottom of the limiting rod 12, the limiting rod 12 is pushed away from the plug tube 10 and the spring 14 is extended. When the limiting groove 13 on the plug tube 10 moves to the bottom of the limiting rod 12, the spring 14 returns to its original state, causing the limiting rod 12 to automatically enter the limiting groove 13, thereby limiting the plug tube 10. At the same time, the conductor cores 1 of the two conductors contact and fit tightly inside the tapered plug 6, realizing the rapid connection of the conductors. When it is necessary to disconnect the conductors, the corresponding limiting rod 12 is pulled, causing the limiting rod 12 to disengage from the limiting groove 13, thereby releasing the limitation on the plug tube 10 and separating the two conductors.

[0031] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A high temperature resistant conductor assembly comprising a conductor core (1), an inner protective layer (2), an outer protective layer (3) and helical heat dissipation fins (4); characterized in that: The inner protective layer (2) is sleeved on the outer side of the conductor core (1), the outer protective layer (3) is sleeved on the outer side of the inner protective layer (2), the outer wall of the outer protective layer (3) is fixedly provided with a spiral heat dissipation fin (4), the surface of the spiral heat dissipation fin (4) is coated with a high-temperature-resistant and oxidation-resistant coating; one end of the inner protective layer (2) and the outer protective layer (3) is fixedly provided with a connecting seat (5). The other end of the inner protective layer (2) and the outer protective layer (3) is fixedly provided with a tapered plug (6), both ends of the conductor core (1) extend into the connecting seat (5) and the tapered plug (6) respectively, and the connecting seat (5) and the tapered plug (6) are limitingly connected.

2. A high temperature resistant conductor assembly according to claim 1, wherein: A plurality of protective strips (7) are uniformly and fixedly arranged on the inner wall of the inner protective layer (2) around the axis of the conductor core (1), and the plurality of protective strips (7) are tightly combined with the outer wall of the conductor core (1).

3. A high temperature resistant conductor assembly according to claim 1, wherein: The inner protective layer (2) and the protective strip (7) are made of graphene or aluminum-based composite material, so that rapid heat conduction is facilitated.

4. A high temperature resistant conductor assembly according to claim 1, wherein: The connecting seat (5) is fixedly provided with a connecting ring (9) in the inside. One end of the conductor core (1) extends into the connecting ring (9), a limit cavity (11) is formed between the outer wall of the connecting ring (9) and the inner wall of the connecting seat (5), and a plug-in pipe (10) is fixedly arranged on the tapered plug (6). The plug-in pipe (10) is limitingly connected in the limit cavity (11).

5. A high temperature resistant conductor assembly according to claim 1, wherein: The connecting seat (5) is slidingly provided with a limit rod (12) on the upper and lower sides. The bottom end of the limit rod (12) is provided with an inclined surface, and the outer wall of the plug-in pipe (10) is provided with a limit slot (13) on the upper and lower sides. The limit rod (12) and the limit slot (13) are correspondingly connected, and one end of the limit rod (12) away from the limit slot (13) is fixedly connected with a spring (14). The other end of the spring (14) is fixedly connected with the outer wall of the connecting seat (5), and the spring (14) is sleeved on the outer side of the limit rod (12).

6. A high temperature resistant conductor assembly according to claim 1, wherein: The inner wall of the connecting seat (5) is provided with a tapered port (8) away from one end of the inner protective layer (2) and the outer protective layer (3). The tapered port (8) is connected with the outer wall of the tapered plug (6).