Inductor

By improving the structure of the wound magnetic core and insulating cotton tube of the inductor, the problems of poor heat dissipation and wire wear were solved, achieving more efficient heat dissipation and protection.

CN223743415UActive Publication Date: 2025-12-30SHENZHEN YINGDATA TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520258542.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-30
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

Existing inductors suffer from poor heat dissipation and are prone to wear and tear on the wires and wound magnetic cores.

Method used

The design incorporates a winding magnetic core, wire, heat dissipation ring, and convex insulating cotton tube. The combination of heat dissipation holes and insulating cotton tube enhances heat dissipation and protects the wire from wear by the insulating cotton tube.

Benefits of technology

This improves the heat dissipation performance of the inductor and prevents wear on the wire and the wound magnetic core, thus enhancing the reliability of its use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inductor, and relates to the technical field of inductors. The magnetic core winding structure comprises a winding magnetic core, a wire body, a heat dissipation ring and a convex insulation cotton cylinder. According to the utility model, the circular cylinder is sleeved with the heat dissipation through hole, and one end of the circular cylinder in the heat dissipation ring sleeved and fixed at the top of the winding magnetic core is attached to one end of the circular cylinder in the heat dissipation ring sleeved and fixed at the bottom of the winding magnetic core; the heat dissipation through holes formed in the bottoms of the first attaching grooves formed in the upper end and the lower end of the winding magnetic core are communicated with one another, the heat dissipation effect is achieved, and therefore the heat dissipation performance of the whole inductor is improved; by means of sliding clamping fit between the wire body and the winding arc groove and sliding clamping fit between the wire body and the second attaching groove, the situation that the wire body and the winding arc groove are in contact and not attached due to the influence of the bending degree when the winding magnetic core conducts wire body winding is avoided, the outer surface of the wire body is protected, and abrasion between the wire body and the winding magnetic core is avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of inductor technology, and in particular relates to an inductor. Background Technology

[0002] An inductor is a component that converts electrical energy into magnetic energy and stores it. The structure of an inductor is similar to a transformer, but it has only one winding. An inductor has a certain inductance, which only impedes changes in current. If no current is flowing through the inductor, it will attempt to impede the current flow when the circuit is closed; if current is flowing through the inductor, it will attempt to maintain a constant current when the circuit is open. Inductors are also called chokes, reactors, or dynamic reactors.

[0003] Existing inductors have poor heat dissipation during use, resulting in low overall heat dissipation performance and inconvenience in use. Furthermore, during use, when the wire and the wound magnetic core are intertwined, the lack of a protective structure on the outer surface of the wire makes it easy for the wire to wear against the wound magnetic core. Utility Model Content

[0004] The purpose of this invention is to provide an inductor that solves the problems mentioned above by designing the wound magnetic core, wire, heat dissipation ring, and convex insulating cotton tube.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is an inductor, including a wound magnetic core and a wire. The wire is wound circumferentially on the surface of the wound magnetic core. Heat dissipation rings are fixedly sleeved on the top and bottom of the wound magnetic core. Convex insulating cotton tubes are respectively sleeved and fixed on the fixed part and bottom of the two heat dissipation rings.

[0007] Both ends of the wound magnetic core are provided with a first bonding groove in a ring array; a heat dissipation through hole is provided at the bottom of the first bonding groove; the heat dissipation through hole penetrates the wound magnetic core.

[0008] The bottom of the heat dissipation ring is provided with an arc-shaped bonding plate arranged in a ring array; the bottom of the arc-shaped bonding plate is connected to a circular cylinder; the arc-shaped bonding plate is sleeved with the first bonding groove; the circular cylinder is sleeved with the heat dissipation through hole; one end of the circular cylinder in the heat dissipation ring that is sleeved and fixed at the top of the wound magnetic core is in contact with one end of the circular cylinder in the heat dissipation ring that is sleeved and fixed at the bottom of the wound magnetic core; heat dissipation particles are provided inside the circular cylinder.

[0009] As a preferred technical solution of this utility model, an annular groove is formed on the top of the heat dissipation ring near the inner side.

[0010] The top of the convex insulating cotton tube is provided with a second bonding groove in a ring array; the bottom of the second bonding groove is sleeved with the top of the arc-shaped bonding plate.

[0011] The top of the annular groove is fitted into the bottom of the convex insulating cotton tube.

[0012] As a preferred embodiment of this utility model, the circumferential side of the wound magnetic core is provided with two symmetrical annular grooves.

[0013] As a preferred technical solution of this utility model, annular insulating cotton is snapped and fixed inside the two annular grooves; the outer peripheral side of the annular insulating cotton is provided with several winding arc grooves.

[0014] The outer surface of the wire body is slidably engaged with the inner surface of the winding arc groove; the outer surface of the wire body is slidably engaged with the inner top of the second fitting groove in the convex insulating cotton tube.

[0015] As a preferred embodiment of this utility model, the outer surface of the wire body is slidably engaged with the outer surface of the convex insulating cotton tube, and the convex insulating cotton tube is made of polyester insulating cotton.

[0016] This utility model has the following beneficial effects:

[0017] 1. This utility model connects a cylindrical tube to a heat dissipation through hole, and after one end of the cylindrical tube in the heat dissipation ring fixed at the top of the wound magnetic core is fitted together with one end of the cylindrical tube in the heat dissipation ring fixed at the bottom of the wound magnetic core, the heat dissipation through holes at the bottom of the several first fitting grooves opened at the upper and lower ends of the wound magnetic core are interconnected, thereby achieving the effect of heat dissipation and improving the heat dissipation effect of the entire inductor.

[0018] 2. This utility model uses the sliding engagement between the outer surface of the wire and the inner surface of the winding arc groove provided on the outer periphery of the annular insulating cotton, and the sliding engagement between the outer surface of the wire and the top of the second fitting groove provided in the convex insulating cotton cylinder, to avoid the wire from not fitting properly due to the degree of bending when winding the magnetic core. It also provides a certain degree of protection for the outer surface of the wire during winding, preventing wear between the wire and the winding magnetic core.

[0019] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of an inductor according to the present invention.

[0022] Figure 2 This is a schematic diagram of a wound magnetic core.

[0023] Figure 3 This is a schematic diagram of the structure of a ring-shaped insulating cotton.

[0024] Figure 4 This is a schematic diagram of the heat dissipation ring.

[0025] Figure 5 This is a front view of the heat dissipation ring.

[0026] Figure 6 This is a schematic diagram of the structure of a convex insulating cotton tube.

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 1-Winded magnetic core, 2-Wire body, 3-Heat dissipation ring, 4-Convex insulating cotton tube, 101-First bonding groove, 102-Heat dissipation through hole, 103-Annular groove, 104-Annular insulating cotton, 105-Winding arc groove, 301-Winded magnetic core, 302-Circular tube, 303-Annular circular groove. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model. Specific Implementation Example 1:

[0031] Please see Figure 1-6As shown, this utility model is an inductor, including a wound magnetic core 1 and a wire 2. The wire 2 is circumferentially wound on the surface of the wound magnetic core 1. Heat dissipation rings 3 are fixedly sleeved at both the top and bottom of the wound magnetic core 1. Convex insulating cotton tubes 4 are respectively sleeved and fixed at the fixed ends and bottoms of the two heat dissipation rings 3. First bonding grooves 101 are formed in a circular array at both ends of the wound magnetic core 1. Heat dissipation through holes 102 are formed at the bottom of the first bonding grooves 101, penetrating the wound magnetic core 1. The bottom of the heat ring 3 is provided with an arc-shaped bonding plate 301 arranged in a ring array; the bottom of the arc-shaped bonding plate 301 is connected to a circular cylinder 302; the arc-shaped bonding plate 301 is sleeved and fitted with the first bonding groove 101; the circular cylinder 302 is sleeved and fitted with the heat dissipation through hole 102; one end of the circular cylinder 302 in the heat dissipation ring 3 fixed at the top of the wound magnetic core 1 is fitted with one end of the circular cylinder 302 in the heat dissipation ring 3 fixed at the bottom of the wound magnetic core 1; heat dissipation particles are provided inside the circular cylinder 302.

[0032] One specific application of this embodiment is:

[0033] To facilitate heat dissipation between the wire bodies 2, arc-shaped bonding plates 301 arranged in a ring array at the bottom of the two heat dissipation rings 3 are respectively fitted into the first bonding grooves 101 arranged in a ring array at both ends of the wound magnetic core 1. At the same time, the cylindrical tube 302 is fitted into the heat dissipation through hole 102. After the cylindrical tube 302 in the heat dissipation ring 3 fixed at the top of the wound magnetic core 1 is fitted into the heat dissipation ring 3 fixed at the bottom of the wound magnetic core 1, the heat dissipation through holes 102 at the bottom of the several first bonding grooves 101 at the upper and lower ends of the wound magnetic core 1 are interconnected, thus achieving the effect of heat dissipation and improving the overall heat dissipation effect and performance of the inductor. Specific Implementation Example 2:

[0035] Based on Specific Embodiment 1, the difference in this embodiment is as follows:

[0036] like Figure 1-6As shown, the top of the heat dissipation ring 3 has an annular groove 303 near the inner side; the top of the convex insulating cotton tube 4 has a second bonding groove 401 arranged in an annular array; the outer bottom of the second bonding groove 401 is sleeved with the inner top of the arc-shaped bonding plate 301; the top of the annular groove 303 is sleeved with the bottom of the convex insulating cotton tube 4; the circumferential side of the wound magnetic core 1 has two symmetrical annular grooves 103; the annular insulating cotton 104 is fixedly engaged inside the two annular grooves 103; the outer circumferential side of the annular insulating cotton 104 is provided with several winding arc grooves 105; the outer surface of the wire 2 is slidably engaged with the inner surface of the winding arc groove 105; the outer surface of the wire 2 is slidably engaged with the inner top of the second bonding groove 401 in the convex insulating cotton tube 4; the outer surface of the wire 2 is slidably engaged with the outer surface of the convex insulating cotton tube 4, and the convex insulating cotton tube 4 is made of polyester insulating cotton.

[0037] One specific application of this embodiment is:

[0038] After the annular insulating cotton 104 is engaged with the annular groove 103, and through the sleeve engagement between the arc-shaped bonding plate 301 and the first bonding groove 101, the sleeve engagement between the outer bottom of the second bonding groove 401 and the inner top of the arc-shaped bonding plate 301, and the sleeve engagement between the top of the annular groove 303 and the bottom of the convex insulating cotton cylinder 4, the two heat dissipation rings 3 are respectively sleeved and fixed on the top and bottom of the winding magnetic core 1. Then, the two convex insulating cotton cylinders 4 are respectively engaged and fixed on the two heat dissipation rings 3. Then, through the sliding engagement between the outer surface of the wire 2 and the inner surface of the winding arc groove 105 provided on the outer periphery of the annular insulating cotton 104, and the sliding engagement between the outer surface of the wire 2 and the inner top of the second bonding groove 401 provided in the convex insulating cotton cylinder 4, the contact between the two is not properly adhered due to the degree of bending when the winding magnetic core 1 is winding the wire 2. At the same time, it also plays a certain protective role on the outer surface of the wire 2 during winding, avoiding wear between the wire 2 and the winding magnetic core 1.

[0039] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0040] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An inductor comprising a winding magnetic core (1) and a wire body (2), characterized in that: the wire body (2) is circumferentially wound on the surface of the winding magnetic core (1), and the top and bottom of the winding magnetic core (1) are fixedly sleeved with heat dissipation rings (3); the fixed parts of the two heat dissipation rings (3) are respectively fixedly sleeved with convex insulation cotton tubes (4); the two ends of the winding magnetic core (1) are both annularly arrayed with first fitting grooves (101); the inner bottom of the first fitting groove (101) is provided with a heat dissipation through hole (102); the heat dissipation through hole (102) penetrates the winding magnetic core (1); the bottom of the heat dissipation ring (3) is annularly arrayed with an arc-shaped fitting plate (301); the outer bottom of the arc-shaped fitting plate (301) is communicated with a circular cylinder (302); the arc-shaped fitting plate (301) is sleeved and matched with the first fitting groove (101); the circular cylinder (302) is sleeved and matched with the heat dissipation through hole (102); one end of the circular cylinder (302) in the heat dissipation ring (3) fixedly sleeved on the top of the winding magnetic core (1) is mutually fitted with one end of the circular cylinder (302) in the heat dissipation ring (3) fixedly sleeved on the bottom of the winding magnetic core (1); the circular cylinder (302) is internally provided with heat dissipation particles.

2. An inductor as claimed in claim 1, wherein the top of the heat dissipation ring (3) is provided with an annular circular groove (303) close to the inner side; the top of the convex insulation cotton tube (4) is annularly arrayed with a second fitting groove (401); the outer bottom of the second fitting groove (401) is sleeved and matched with the inner top of the arc-shaped fitting plate (301); the top of the annular circular groove (303) is sleeved and matched with the bottom of the convex insulation cotton tube (4).

3. An inductor as claimed in claim 1, wherein the circumferential side surface of the winding magnetic core (1) is provided with two symmetrical annular grooves (103).

4. An inductor as claimed in claim 3, wherein the two annular grooves (103) are internally clamped and fixed with annular insulation cotton (104); the outer circumferential surface of the annular insulation cotton (104) is provided with a plurality of winding arc grooves (105); the outer surface of the wire body (2) is slidably clamped with the inner surface of the winding arc groove (105); the outer surface of the wire body (2) is slidably clamped with the inner top of the second fitting groove (401) in the convex insulation cotton tube (4).

5. The inductor of claim 1, wherein, the outer surface of the wire body (2) is slidably clamped with the outer surface of the convex insulation cotton tube (4), and the material of the convex insulation cotton tube (4) is polyester insulation cotton.