Flattening thickness height limiting device for aluminum electrolytic capacitor

The height limiting device, which combines an adjusting rod and a copper rod, solves the problem of the non-adjustable gap in existing devices, enabling precise flattening and stable production of aluminum electrolytic capacitors, and improving product consistency and production efficiency.

CN223743480UActive Publication Date: 2025-12-30DONGGUAN LIANGHUA ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520026542.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-30
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

The gap of the existing aluminum electrolytic capacitor flattening thickness limiting device is not adjustable, resulting in poor product consistency, inability to adapt to size differences between different batches, and increased production costs and cycle time.

Method used

A device for limiting the thickness of aluminum electrolytic capacitors was designed. The device uses a combination of adjusting rod and copper rod, along with mounting holes and auxiliary mechanisms, to achieve position adjustment and enhance stability. The device includes a hardened copper rod and a multi-nut fixing structure.

Benefits of technology

This technology allows for adjustment of the flattening gap based on capacitor size, improving product consistency and production efficiency while reducing maintenance and replacement costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum electrolytic capacitor flattening thickness height limiting device, which relates to the technical field of capacitor processing, and comprises a mechanical rod, the end part of the mechanical rod is connected with an adjusting rod, the end part of the adjusting rod is fixedly connected with a vertical copper rod, the outer side of the copper rod is sleeved with a shaft sleeve, and the shaft sleeve is arranged corresponding to the side wall of a capacitor. A fixing rod is fixedly connected to the side wall of the mechanical rod, a mounting hole is formed in the end of the adjusting rod, the fixing rod penetrates through the mounting hole, a first nut is connected to the fixing rod in a threaded mode, and an auxiliary mechanism is arranged on the side wall of the mechanical rod and corresponds to the end of the adjusting rod; the utility model discloses an aluminum electrolytic capacitor flattening thickness height limiting device. By arranging the adjusting rod and the copper rod, the position of the adjusting rod can be adjusted through the mounting hole formed in the adjusting rod, the adjusting rod can move according to the size of the capacitor, meanwhile, the overall stability is improved under the action of the auxiliary mechanism, and looseness caused by long-time use is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to capacitor processing technical field, concretely is a kind of aluminium electrolytic capacitor thickness limiting device. BACKGROUND

[0002] In the original nail roll machine table configuration, bearing is used to carry out thickness limiting operation, and the bearing limiting gap is large and cannot be adjusted before and after. In the thickness limiting process of the aluminium electrolytic capacitor, if the gap is too large, it is difficult to accurately control the thickness of the capacitor. This may result in poor consistency of the product, and the thickness of some capacitors does not meet the standard requirements, thereby affecting the performance and quality of the product. The feature that the bearing limiting device cannot be adjusted before and after further limits its applicability in the production process. Due to the slight differences in size or production process requirements of different batches of aluminium electrolytic capacitors, the non-adjustable limiting device cannot be flexibly changed according to the actual situation, and the entire limiting device needs to be replaced, which undoubtedly increases the production cost and production cycle. SUMMARY

[0003] In view of the deficiencies of the prior art, the utility model provides an aluminium electrolytic capacitor thickness limiting device to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the utility model realizes the following technical scheme: an aluminium electrolytic capacitor thickness limiting device, comprising a mechanical rod, an adjusting rod connected to the end of the mechanical rod, a vertical copper rod fixedly connected to the end of the adjusting rod, a shaft sleeve provided on the outer side of the copper rod, the shaft sleeve being provided corresponding to the side wall of the capacitor, a fixed rod fixedly connected to the side wall of the mechanical rod, an installation hole provided in the end of the adjusting rod, the fixed rod being provided through the installation hole and being provided with a first nut threadedly connected to the fixed rod, an auxiliary mechanism provided on the side wall of the mechanical rod, the auxiliary mechanism being provided corresponding to the end of the adjusting rod, and the installation hole being provided as a waist-shaped hole.

[0005] Further, the auxiliary mechanism comprises a fixed plate fixed to the outer end of the mechanical rod, a positioning rod provided through the fixed plate, and a support plate fixedly connected to the end of the positioning rod, and a second nut threadedly connected to the positioning rod on both sides of the fixed plate.

[0006] Further, a through sliding channel is provided in the mechanical rod, a threaded rod is fixedly connected to the side end of the support plate, the threaded rod is provided through the sliding channel, and a third nut is threadedly connected to the outer side end of the threaded rod.

[0007] Further, the fixed end of the first nut, the second nut and the third nut is provided with a gasket.

[0008] Further, the copper rod is provided with a hardening treatment.

[0009] Further, the support plate is provided with an L shape.

[0010] With respect to the above background technology, the present application provides an aluminum electrolytic capacitor thickness flattening height limiting device, which comprises a very mature pinning machine, an adjusting rod and an auxiliary mechanism as core components.

[0011] The present application provides an aluminum electrolytic capacitor thickness flattening height limiting device.

[0012] The aluminum electrolytic capacitor thickness flattening height limiting device comprises an adjusting rod and a copper rod, the mounting hole formed on the adjusting rod can adjust the position, and the adjusting rod can be moved according to the size of the capacitor, and the overall stability is improved under the action of the auxiliary mechanism, so that loosening is avoided after long-term use. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 The present application provides an aluminum electrolytic capacitor thickness flattening height limiting device.

[0014] Figure 2 The present application provides an aluminum electrolytic capacitor thickness flattening height limiting device.

[0015] Figure 3 The present application provides an aluminum electrolytic capacitor thickness flattening height limiting device. Figure 2 The present application provides an aluminum electrolytic capacitor thickness flattening height limiting device.

[0016] In the figure: 1, adjusting rod; 2, copper rod; 3, shaft sleeve; 4, mounting hole; 5, mechanical rod; 6, slide; 7, fixed rod; 8, first nut; 9, support plate; 10, threaded rod; 11, positioning rod; 12, second nut; 13, third nut; 14, fixed plate. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0018] Please refer to Figures 1-3The utility model provides a technical scheme: an aluminum electrolytic capacitor thickness limiting and flattening device, including mechanical lever 5, the end of mechanical lever 5 is connected with adjusting lever 1, the end of adjusting lever 1 is fixedly connected with perpendicular copper pole 2, the outside of copper pole 2 is equipped with the shaft sleeve 3, the shaft sleeve 3 is arranged on the side wall of capacitor, the side wall of mechanical lever 5 is fixedly connected with fixed rod 7, the end of adjusting lever 1 is equipped with mounting hole 4, fixed rod 7 passes through mounting hole 4 and is arranged, and first nut 8 is arranged on fixed rod 7 and is screwed, the side wall of mechanical lever 5 is equipped with auxiliary mechanism, the end of adjusting lever 1 is arranged in auxiliary mechanism, and mounting hole 4 is arranged as a waist type hole;Mechanical lever 5 moves up and down on the winding machine, adjusting lever 1 and copper pole 2 are moved by the movement of mechanical lever 5, the shaft sleeve 3 is rotatably arranged on copper pole 2, the outside of capacitor is extruded by the shaft sleeve 3, the end of adjusting lever 1 is equipped with mounting hole 4, the position can be adjusted according to the size of capacitor when mounting hole 4 is arranged as a waist type hole, and then the extrusion operation of different capacitors can be closely carried out, the winding quality of capacitor is improved, and the time of personnel maintenance and replacement adjustment is also reduced.

[0019] As Figure 3 shown, the auxiliary mechanism includes a fixed plate 14 fixed to the outer end of the mechanical lever 5, a positioning rod 11 threaded through the fixed plate 14, a support plate 9 fixedly connected to the end of the positioning rod 11, and a second nut 12 threaded onto the positioning rod 11 on both sides of the fixed plate 14. The fixed plate 14 is fixed to the outer wall of the mechanical lever 5, and the positioning rod 11 is threaded through the fixed plate 14. When the position of the adjusting lever 1 is fixed, the support plate 9 is brought against the upper end of the adjusting lever 1 by the positioning rod 11. This avoids loosening of the adjusting lever 1 during continuous use of the capacitor extrusion, thereby improving the overall stability. After the positioning rod 11 is fixed in position, the position can be locked by the second nut 12 on both sides, improving stability.

[0020] As Figure 3 shown, a through slide 6 is formed in the mechanical lever 5, a threaded rod 10 is fixedly connected to the side end of the support plate 9, the threaded rod 10 passes through the slide 6, and a third nut 13 is threaded onto the outer end of the threaded rod 10. The slide 6 is formed through the mechanical lever 5, and the support plate 9 moves with the movement of the positioning rod 11. When the position of the support plate 9 is fixed, the position is fixed by the threaded rod 10 and the third nut 13. This further improves the overall stability.

[0021] As Figure 3 shown, the fixed end of the first nut 8, the second nut 12, and the third nut 13 is provided with a gasket. When the first nut 8, the second nut 12, and the third nut 13 are installed and fixed, the gasket can be more tightly fastened to avoid loosening of the first nut 8, the second nut 12, and the third nut 13.

[0022] As Figure 2 shown, the copper rod 2 is provided with hardening treatment; by hardening treatment of the copper rod 2, that is, adding other metal elements to form an alloy in the original copper rod 2, which can provide more stable support effect when corresponding capacitor is extruded, and then deformation will not easily occur. This stability ensures that the accuracy of height limitation can be reliably guaranteed in each flattening operation.

[0023] As Figure 3 shown, the support plate 9 is provided with L-shaped; the L-shaped support not only can play a counteracting role, but also can form stable support friction between the support plate 9 and the mechanical rod 5 and the adjusting rod 1, further improving the stability.

Claims

1. An aluminum electrolytic capacitor flattening thickness limiting device comprising a mechanical lever (5), characterized in that, The end of the mechanical rod (5) is connected with an adjusting rod (1), the end of the adjusting rod (1) is fixedly connected with a vertical copper rod (2), the outer side of the copper rod (2) is sleeved with a shaft sleeve (3), the shaft sleeve (3) is arranged corresponding to the capacitor side wall, the side wall of the mechanical rod (5) is fixedly connected with a fixed rod (7), the end of the adjusting rod (1) is provided with a mounting hole (4), the fixed rod (7) is arranged through the mounting hole (4), and the fixed rod (7) is threadedly connected with a first nut (8) arranged thereon, the side wall of the mechanical rod (5) is provided with an auxiliary mechanism, the auxiliary mechanism is arranged corresponding to the end of the adjusting rod (1), and the mounting hole (4) is a waist-shaped hole.

2. The apparatus for limiting the thickness of an aluminum electrolytic capacitor according to claim 1, wherein The auxiliary mechanism comprises a fixed plate (14), the fixed plate (14) is fixed to the outer end of the mechanical rod (5), a positioning rod (11) is arranged through the fixed plate (14), the end of the positioning rod (11) is fixedly connected with a support plate (9), and the positioning rods (11) on the two sides of the fixed plate (14) are threadedly connected with second nuts (12).

3. The apparatus according to claim 2, wherein the apparatus is characterized by: A slide (6) is arranged through the mechanical rod (5), the side end of the support plate (9) is fixedly connected with a threaded rod (10), the threaded rod (10) is arranged through the slide (6), and the outer side end of the threaded rod (10) is threadedly connected with a third nut (13).

4. The apparatus according to claim 3, wherein the apparatus is characterized by: The fixed ends of the first nut (8), the second nut (12) and the third nut (13) are all provided with gaskets.

5. The apparatus according to claim 2, wherein The copper rod (2) is provided with a hardening treatment.

6. The apparatus according to claim 2, wherein The support plate (9) is provided in an L shape.