Novel oil fume and waste gas purification device for setting machine

By combining exhaust pipes, whitening equipment, integrated spray filtration equipment, heat exchange equipment, and high-voltage electrostatic tower, along with a motor-driven scraper cleaning device, the problems of oil fume particle adhesion and fire hazards in the treatment of stenter oil fume exhaust gas are solved, achieving efficient flue gas purification and energy saving.

CN223747261UActive Publication Date: 2026-01-02HANGZHOU BAISHISHENG ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202520164813.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-01-02
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Existing methods for treating oil fume exhaust from stenters result in oil fume particles adhering to the surface of heat exchange tubes, leading to reduced heat exchange efficiency and fire hazards. Furthermore, high-voltage electrostatic treatment efficiency is reduced, and pollutants in the exhaust gas exceed emission standards.

Method used

It adopts a combined structure of exhaust pipe, whitening equipment, spray filtration integrated equipment, heat exchange equipment and high-voltage electrostatic tower. Through heat absorption, spray filtration, heat exchange and electrostatic treatment, combined with motor-driven scraper cleaning device, it realizes the filtration and separation of oil fume particles, and realizes water resource recycling by using oil-water separation box.

Benefits of technology

It effectively removes oil fume particles, ensures heat exchange efficiency, reduces energy consumption, prevents fire hazards, and achieves compliant emissions of purified flue gas, thus saving energy and protecting the environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223747261U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel cooking fume and waste gas purification device for a setting machine, which belongs to the technical field of cooking fume and waste gas purification and comprises a waste gas pipe, white smoke removal equipment, spraying and filtering integrated equipment, heat exchange equipment and a high-voltage electrostatic tower, and the waste gas pipe, a heat absorption end of the white smoke removal equipment, the spraying and filtering integrated equipment, the heat exchange equipment and the high-voltage electrostatic tower are sequentially communicated. The output end of the high-voltage electrostatic tower is connected with fiber filtering equipment, the output end of the fiber filtering equipment is communicated with the heat release end of the white smoke removal equipment, the spraying and filtering integrated equipment comprises a spraying tower, a spraying pipe, a filtering net and a cleaning device, and the filtering net is arranged in the spraying tower and divides the spraying tower into an air inlet cavity and an air outlet cavity; the cleaning device is arranged in the air inlet cavity, the output end of the cleaning device is in contact with the filter screen, the spraying pipe is arranged in the air outlet cavity, the heat absorption end of the white smoke removal equipment is communicated with the air inlet cavity, the heat exchange equipment is communicated with the air outlet cavity, and filtering treatment of oil smoke particles in oil smoke waste gas can be achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to oil fume waste gas purification technical field more specifically, relate to a novel setting machine oil fume waste gas purification device. BACKGROUND

[0002] Setting machine oil fume waste gas is important pollution source of printing and dyeing industry, and setting machine flue gas contains a large number of fiber dust, chemical fiber grease and the complex components such as the evaporation sublimation auxiliary agent, dyeing chemical material. The most mainstream treatment method is spraying, heat exchange, high voltage static treatment. The treatment method exists a certain number of oil fume particulate matters after the flue gas passes through water spraying, these particulate matters enter heat exchanger and adhere to the surface of heat exchange tube, reduce heat exchange work efficiency, and after running for a period of time, the particulate matters on the surface of exchanger gradually accumulate to form oil dirt and coking, reduce heat exchange work efficiency on one hand, make flue gas temperature not be cooled to below 60 DEG C, make subsequent high voltage static treatment efficiency reduce, make flue gas pollutant exceed standard emission; the other hand causes serious fire hazard, once on fire, oil dirt burns rapidly, causes heat exchanger damage and even burst, and the method for treating the waste gas is uneven at present, and the above problems are solved by the following solution. UTILITARY MODEL CONTENTS

[0003] In view of the problems in the prior art, the utility model aims at providing a novel setting machine oil fume waste gas purification device, which can filter and treat oil fume particulate matters in oil fume waste gas.

[0004] To solve the above problems, the utility model adopts the following technical scheme.

[0005] A novel setting machine oil fume waste gas purification device, including waste gas pipe, white equipment, spray filtration integrated equipment, heat exchange equipment and high voltage static tower, waste gas pipe, the heat absorption end of white equipment, spray filtration integrated equipment, heat exchange equipment and high voltage static tower are sequentially communicated, the output end of high voltage static tower is connected with fiber filter equipment, the output end of fiber filter equipment and the heat release end of white equipment are communicated, the spray filtration integrated equipment includes spray tower, spray pipe, filter screen and cleaning device, the filter screen is arranged in the inside of spray tower, the filter screen divides spray tower into air inlet chamber and air outlet chamber, the cleaning device is arranged in the inside of air inlet chamber, the output end of cleaning device and filter screen are mutually contacted, the spray pipe is arranged in the inside of air outlet chamber, the output end of spray pipe and filter screen correspond, the heat absorption end of white equipment and air inlet chamber are communicated, and the heat exchange equipment and air outlet chamber are communicated.

[0006] Preferably, the cleaning device comprises a motor, a scraper and a support, the motor is installed inside the air inlet cavity, the support is installed at the output end of the motor, the scraper is installed on the support, and the scraper and the filter screen are close to each other on one side of the air inlet cavity.

[0007] Preferably, the fiber filtering device comprises a filtering box and a dust collecting bag, the filtering box is internally provided with a sealing frame, the dust collecting bag is provided with a plurality of dust collecting bags, the plurality of dust collecting bags pass through the sealing frame, and the dust collecting bag and the sealing frame are connected.

[0008] Preferably, the heat releasing end of the white removing device (2) is connected with a chimney (19).

[0009] Preferably, the motor is externally sleeved with a protective shell.

[0010] Preferably, the heat exchanging device is connected with a cooling tower.

[0011] Preferably, the spray tower is communicated with an oil-water separation tank, and the oil-water separation tank is communicated through a water pump and a spray pipe to realize recycling of water resources.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] Firstly, the utility model adopts a waste gas pipe to guide external waste gas into the heat absorbing end of the white removing device, the heat absorbing end of the white removing device absorbs heat in the waste gas, thereby reducing the temperature of the waste gas, the waste gas is condensed, thereby removing part of the oil fume particles, when the white removing device reduces the temperature of the waste gas, the temperature of the waste gas required to be reduced by the subsequent heat exchanging device can also be reduced, and the effect of saving energy is achieved, the waste gas after white removing treatment enters the spray tower, the spray pipe sprays liquid to reduce the temperature of the waste gas and remove various pollutants in the flue gas, including particulate matter, acid gas (such as SO2), alkaline gas and organic matter, the filter screen filters the waste gas, so that the oil fume particles adhere to the filter screen, avoiding that the oil fume particles in the subsequent flue gas adhere to the subsequent heat exchanging device, ensuring the subsequent heat exchanging effect, the liquid sprayed by the spray pipe also washes the filter screen, reducing the aggregation of the particles on the filter screen, ensuring the passing efficiency of the filter screen, the cleaning device can further clean the filter screen, the waste gas passing through the spray tower enters the heat exchanging device, the heat exchanging device reduces the temperature of the waste gas, the waste gas passes through the high-voltage electrostatic tower to remove most of the dust in the waste gas, the waste gas enters the fiber filtering device, the fiber filtering device filters the dust in the waste gas for a second time, the waste gas passing through the fiber filtering device enters the heat releasing end of the white removing device, the heat absorbing end of the white removing device transmits the temperature of the flue gas to the heat releasing end, when the flue gas enters the heat releasing end, the heat releasing end of the white removing device heats the flue gas, thereby achieving the effect of removing white smoke.

[0014] II. The motor drives the support to rotate, and the scraper is driven to rotate by the rotating support, and the scraper passes through the filter screen to achieve the cleaning effect.

[0015] III. The filter box, the dust collecting bag and the sealing frame cooperate, the dust collecting bag filters the flue gas, so that the dust and gas in the flue gas are separated.

[0016] IV. The chimney is used for discharging the flue gas.

[0017] V. The protective shell is used for protecting the motor, preventing impurities from damaging the motor, and prolonging the service life of the motor.

[0018] VI. The cooling tower is used for cooling the medium heated by the heat exchange device, so that the flue gas is cooled in circulation, and the cooling efficiency is ensured.

[0019] VII. The oil-water separation tank is used for separating the oil-water mixture discharged from the spray tower, so that the water resource can be reused, and waste is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a whole structure schematic view of the utility model;

[0021] Figure 2 It is a sectional structure schematic view of the spray filtering integrated equipment of the utility model;

[0022] Figure 3 It is a sectional structure schematic view of the fiber filtering equipment of the utility model;

[0023] Figure 4 It is a structure schematic view of the spray pipe of the utility model;

[0024] Figure 5 It is a sectional structure schematic view of the white removal equipment of the utility model.

[0025] Explanation of reference numerals in the drawing:

[0026] 1, waste gas pipe; 2, white removal equipment; 3, spray filtering integrated equipment; 4, heat exchange device; 5, high-voltage electrostatic tower; 6, spray tower; 7, spray pipe; 8, filter screen; 9, cleaning device; 10, air inlet cavity; 11, air outlet cavity; 12, motor; 13, scraper; 14, support; 15, filter box; 16, dust collecting bag; 17, sealing frame; 19, chimney; 20, protective shell; 21, cooling tower; 22, oil-water separation tank; 23, fiber filtering equipment; 24, heat absorbing pipe; 25, heat releasing pipe; 26, superconducting heat pipe. DETAILED DESCRIPTION

[0027] Example 1:

[0028] Please refer to Figures 1-5The utility model provides a new type of setting machine oil fume waste gas purification device, including waste gas pipe 1, white equipment 2, spray filter integrated equipment 3, heat exchange equipment 4 and high voltage electrostatic tower 5, white equipment 2 includes the heat absorption pipe 24 and the heat release pipe 25 in the heat absorption pipe 24 upper part, is equipped with a plurality of superconductive heat pipe 26 between heat absorption pipe and heat release pipe, and the both ends of a plurality of superconductive heat pipe 26 are located heat absorption pipe 24 and heat release pipe 25 inside respectively, and one end of waste gas pipe 1 and heat absorption pipe 24 are communicated, when the waste gas enters the inside heat absorption pipe 24, the heat of waste gas will be absorbed by superconductive heat pipe 25, thereby reducing the temperature of waste gas, namely the oil fume particles in waste gas will condense and separate out, thereby realizing the effect of removing part oil fume particles, in addition, when the temperature of waste gas reduces, can reduce the flue gas temperature required by subsequent heat exchange equipment to reduce, reach the effect of energy saving.

[0029] The other end of heat absorption pipe 24 is connected with spray filter integrated equipment 3, and the spray filter integrated equipment 3 includes a spray tower 6, a spray pipe 7, a filter screen 8 and a cleaning device 9. The filter screen 8 is arranged in the spray tower 6, and the filter screen 8 is in an inverted conical shape. The filter screen 8 divides the spray tower 6 into an air inlet cavity 10 and an air outlet cavity 11. The air inlet cavity 10 is located at the bottom of the air outlet cavity 11. The spray pipe 7 is arranged in the air outlet cavity 11, and the output end of the spray pipe 7 corresponds to the filter screen 8. The cleaning device 9 is arranged in the air inlet cavity 10, and the cleaning device 9 includes a motor 12, a scraper 13 and a support 14. The motor 12 is installed in the air inlet cavity 10, and a protective shell 20 is installed on the outside of the motor 12. The protective shell 20 is used to protect the motor 12 and prolong the service life of the motor 12. The support 14 is installed at the output end of the motor 12, and the scraper 13 is installed on the support 14. The scraper 13 and the filter screen 8 are close to each other on the side close to the air inlet cavity 10.

[0030] The waste gas passing through the heat absorption pipe 24 enters the spray tower 6, and the spray pipe 7 sprays liquid. When the liquid falls on the filter screen 8, a water film is formed. Since the waste gas moves upward, the waste gas passes through the filter screen 8, and the water film on the filter screen 8 cools the waste gas, so that the oil fume particles in the waste gas are separated out and adhere to the filter screen 8. This avoids the oil fume particles in the subsequent flue gas from adhering to the subsequent heat exchange equipment 4, ensures the subsequent heat exchange effect, and drives the support 14 to rotate through the motor 12. The scraper 13 is driven to rotate through the rotating support 14, and the scraper 13 cleans the filter screen 8. In addition, the bottom of the spray tower 6 is connected to an oil-water separation tank 22, and a water pump is connected to the output end of the oil-water separation tank 22. The water pump is communicated with the spray pipe 7. The oil fume particles and water are separated through the oil-water separation tank 22, and the water is sprayed out through the spray pipe 7 again through the water pump. This realizes the secondary use of water resources. In addition, the water film can also remove various pollutants in the flue gas, including particulate matter, acidic gases (such as SO2), basic gases and organic matter.

[0031] The gas outlet end of the spray tower 6 is connected with the heat exchange device 4, which can reduce the temperature of the waste gas. The heat exchange device 4 is a plate heat exchanger, and the heat exchange device 4 is connected with a cooling tower 21. The cooling tower 21 is used to cool the medium for heating the flue gas of the heat exchange device 4, so as to circulate and cool the flue gas, thereby ensuring the cooling efficiency. The output end of the heat exchange device 4 is connected with the high-voltage electrostatic tower 5. Most of the dust in the waste gas is removed through the high-voltage electrostatic tower 5.

[0032] The output end of the high-voltage electrostatic tower 5 is connected with a fiber filter device 23. The fiber filter device 23 includes a filter box 15 and a plurality of dust collecting bags 16. The filter box 15 is internally provided with a sealing frame 17. The plurality of dust collecting bags 16 pass through the sealing frame 17 and are connected with the sealing frame 17. The filter box 15, the dust collecting bags 16 and the sealing frame 17 cooperate to filter the flue gas through the dust collecting bags 16, so as to separate the dust and gas in the flue gas. The output end of the fiber filter device 23 is connected to one end of a heat releasing pipe 25. The superconducting heat pipe 26 in the heat absorbing pipe 24 absorbs the temperature of the waste gas. The superconducting heat pipe 26 transmits the temperature to the inside of the heat releasing pipe 25, so as to heat the waste gas in the heat releasing pipe 25, thereby realizing the removal of white smoke. One end of the heat releasing pipe is connected with a chimney 19.

[0033] Working principle:

[0034] In use, the waste gas pipe 1 is used to guide the external waste gas into the inside of the heat absorbing pipe 24. The superconducting heat pipe 26 absorbs the temperature of the flue gas, reduces the temperature, and precipitates part of the oil smoke particles in the waste gas. The waste gas passing through the heat absorbing pipe 24 enters the inside of the spray tower 6.

[0035] The spray pipe 7 sprays liquid. When the liquid falls on the filter screen 8, a water film is formed. Since the waste gas moves upward, the waste gas passes through the filter screen 8. The water film on the filter screen 8 cools the waste gas, so that the oil smoke particles in the waste gas are precipitated. The oil smoke particles are attached to the filter screen 8, so as to avoid the oil smoke particles in the subsequent flue gas from being attached to the subsequent heat exchange device 4, thereby ensuring the subsequent heat exchange effect. Meanwhile, the water film also removes various pollutants in the flue gas, including particulate matter, acidic gas (such as SO2), basic gas and organic matter. The motor 12 drives the support 14 to rotate, and the scraper 13 is driven to rotate through the rotating support 14. The scraper 13 passes through the filter screen 8 to achieve a cleaning effect. In addition, the bottom of the spray tower 6 is connected to an oil-water separation tank 22. The output end of the oil-water separation tank 22 is connected with a water pump. The water pump is connected with the spray pipe 7. The oil-water separation tank 22 can separate the mixed oil smoke particles and water. The water pump sprays the water through the spray pipe 7 again, thereby realizing the secondary use of water resources.

[0036] The exhaust gas passing through the spray tower 6 will enter the heat exchange device 4, which will reduce the temperature of the exhaust gas. The heat conducting medium of the heat exchange device 4 is connected with the cooling tower 21, and the heat conducting medium of the heat exchange device 4 is cooled through the cooling tower 21. After passing through the high-voltage electrostatic tower 5, most of the dust in the exhaust gas is removed. The exhaust gas will enter the fiber filter device 23. The filter box 15, the dust collecting bag 16 and the sealing frame 17 cooperate to filter the flue gas through the dust collecting bag 16, so as to separate the dust and gas in the flue gas. The heat releasing pipe 25 can transfer the heat in the heat absorbing pipe 24 to the exhaust gas through the superconducting heat pipe 26, so as to increase the temperature of the exhaust gas, thereby realizing the effect of removing white smoke. The chimney 19 is used for discharging the flue gas.

Claims

1. A new type of setting machine oil fume waste gas purification device, characterized in that: The application relates to a white smoke removing device, which comprises a waste gas pipe (1), a white smoke removing device (2), a spray filtering integrated device (3), a heat exchange device (4) and a high-voltage electrostatic tower (5), the heat absorbing end of the white smoke removing device (2), the spray filtering integrated device (3), the heat exchange device (4) and the high-voltage electrostatic tower (5) are sequentially communicated, the output end of the high-voltage electrostatic tower (5) is connected with a fiber filtering device (23), the output end of the fiber filtering device (23) and the heat releasing end of the white smoke removing device (2) are communicated, the spray filtering integrated device (3) comprises a spray tower (6), a spray pipe (7), a filter screen (8) and a cleaning device (9), the filter screen (8) is arranged in the spray tower (6), the filter screen (8) divides the spray tower (6) into an air inlet cavity (10) and an air outlet cavity (11), the cleaning device (9) is arranged in the air inlet cavity (10), the output end of the cleaning device (9) and the filter screen (8) are in contact with each other, the spray pipe (7) is arranged in the air outlet cavity (11), the output end of the spray pipe (7) corresponds to the filter screen (8), the heat absorbing end of the white smoke removing device (2) is communicated with the air inlet cavity (10), and the heat exchange device (4) is communicated with the air outlet cavity (11).

2. A novel setting machine oil fume exhaust gas purification device according to claim 1, characterized in that: The cleaning device (9) comprises a motor (12), a scraper (13) and a support (14), the motor (12) is arranged in the air inlet cavity (10), the support (14) is arranged at the output end of the motor (12), the scraper (13) is arranged on the support (14), and the scraper (13) and the filter screen (8) are close to the side of the air inlet cavity (10) and are in contact with each other.

3. A novel setting machine oil fume exhaust gas purification device according to claim 1, characterized in that: The fiber filtering device (23) comprises a filter box (15) and dust collecting cloth bags (16), the filter box (15) is internally provided with a sealing frame (17), the dust collecting cloth bags (16) are provided with a plurality of, the dust collecting cloth bags (16) pass through the sealing frame (17), and the dust collecting cloth bags and the sealing frame (17) are connected.

4. A novel setting machine oil fume exhaust gas purification device according to claim 1, characterized in that: The heat releasing end of the white smoke removing device (2) is connected with a chimney (19).

5. A novel setting machine oil fume exhaust gas purification device according to claim 2, characterized in that: The motor (12) is externally provided with a protective shell (20).

6. A novel setting machine oil fume exhaust gas purification device according to claim 1, characterized in that: The heat exchange device (4) is connected with a cooling tower (21).

7. A novel setting machine oil fume exhaust gas purification device according to claim 1, characterized in that: The spray tower (6) is communicated with an oil-water separation box (22), and the oil-water separation box (22) is communicated with the spray pipe (7) through a water pump, so that water resources are recycled.