Potato residue organic fertilizer granulation device
By combining a support frame, a humidification mixing tank, a mixing device, a humidification device, and an extrusion device, the problem of dissolving and transporting potato residue organic fertilizer has been solved, achieving efficient granulation and convenient transportation.
Patent Information
- Application Number
- CN202520083506.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Potato residue organic fertilizer is difficult to dissolve directly in the soil and be absorbed by plants, and it is also inconvenient to transport. Existing technology lacks effective granulation equipment.
The system employs a support frame, a humidification mixing tank, a mixing device, a humidification device, a granulation tank, and an extrusion device. Water mist is sprayed through a spray pipe, and the mixture is stirred and extruded by extrusion rollers to form granular organic fertilizer. Combined with a beating device, the fertilizer is vibrated and detached to achieve granulation of potato residue.
This process effectively aggregates and granulates potato residue organic fertilizer, improving its solubility in soil and its absorption efficiency by plants, and facilitating transportation.
Smart Images
Figure CN223747524U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to organic fertilizer granulation technical field especially relates to a kind of potato residue organic fertilizer granulation device. BACKGROUND
[0002] Potato residue is a byproduct generated in the process of potato starch production, and it contains rich nutrients such as starch, pectin, cellulose, inorganic salt and protein, and chemical substances. Fermenting potato residue into organic fertilizer can fully improve the organic matter and nutrients such as nitrogen, phosphorus and potassium in the soil, improve soil fertility, and also improve soil structure and soil conservation. However, directly spreading the organic fertilizer fermented from potato residue is not easy to be dissolved in the soil, not easy to be absorbed by plants, and inconvenient to transport. It is urgent for technical personnel in the field to propose a potato residue organic fertilizer granulation device to realize the preparation of organic fertilizer fermented from potato residue into granules. SUMMARY
[0003] Therefore, the utility model provides a kind of potato residue organic fertilizer granulation device for solving the above problems.
[0004] To achieve the above object, the utility model adopts the following technical scheme:
[0005] A kind of potato residue organic fertilizer granulation device, comprising: support frame, wetting agitator tank, stirring device, wetting device, granulation tank and extrusion device, the wetting agitator tank is installed at the top of the granulation tank, the granulation tank is installed in the support frame, the output end of the wetting device is installed in the internal top wall of the wetting agitator tank, the stirring device is installed in the wetting agitator tank, the extrusion device includes first motor, first shaft and extrusion roller, the first motor is installed on the outer side wall of the granulation tank, the first shaft is rotatably connected on the side wall of the granulation tank at both ends, one end of the first shaft is fixedly connected with the output end of the first motor, a plurality of support rods are evenly arranged on both ends of the first shaft in circumferential direction, the extrusion roller is rotatably connected between corresponding support rods, the bottom of the granulation tank is provided with arc extrusion groove, a plurality of granulation holes are arranged on the arc extrusion groove, and the extrusion roller rolls on the arc extrusion groove.
[0006] Further, the extrusion device further includes a plurality of first gears fixedly installed at both ends of the extrusion roller, and a gear ring is arranged on the inner wall of both sides of the granulation tank, and the first gears are engaged with the gear ring.
[0007] Further, the wetting device includes a plurality of spray pipes distributed on the inner top wall of the wetting agitator tank, a plurality of atomizing nozzles are arranged on the spray pipes, and the spray pipes are communicated with a water source.
[0008] Further, the humidifying device further comprises a water supply device, the water supply device comprises a water tank and a water pump, the water tank is installed at the top end of the granulating tank, the water pump is installed at the top end of the water tank, the water suction end of the water pump extends into the water tank, and the output end of the water pump is communicated with the spray pipe.
[0009] Further, the stirring device comprises a second motor and a stirring rod, the second motor is installed at the top end of the humidifying stirring tank, the stirring rod is located in the humidifying stirring tank, the top end of the stirring rod extends out of the humidifying stirring tank, and the stirring rod is fixedly connected with the output end of the second motor; and the stirring rod is rotationally connected with the top wall of the humidifying stirring tank.
[0010] Further, the device further comprises a beating device, the beating device comprises a second rotating shaft, flexible beating rods and a driving device, extension plates are arranged at the bottom ends of the granulating tank, the second rotating shaft is rotationally connected with the extension plates at two ends, a plurality of flexible beating rods are uniformly distributed on the second rotating shaft in a circumferential direction, the flexible beating rods beat the lower surface of the arc-shaped extrusion groove by rotating with the second rotating shaft, and the driving device is in transmission connection with the first rotating shaft and the second rotating shaft respectively.
[0011] Further, the driving device comprises a second gear, a third gear and a chain, the second gear is installed at one end of the first rotating shaft and located outside the granulating tank, the third gear is installed at one end of the second rotating shaft and located outside the extension plate, and the chain is sleeved on the second gear and the third gear and is in meshing connection with the second gear and the third gear.
[0012] Further, the extension plates are provided with a discharging guide plate therebetween, and the discharging guide plate is located below the second rotating shaft.
[0013] The device has the advantages that:
[0014] The spraying tank at the top of the wetting stirring tank sprays downward, and the mist drops on the potato residue, and under the action of the stirring device, the potato residue which is not easy to condense is fully wetted and stirred uniformly, so that the wetted potato residue is easily condensed after being extruded in the granulating tank, and the granulated potato residue organic fertilizer is obtained through the granulating hole; the first gear at the two ends of the extruding roller is engaged with the gear ring at the two ends of the granulating tank at the same time, and the extruding roller rotates around the first rotating shaft at the same time, so that the extruding roller is self-rotated, which is not only beneficial to extruding the wetted potato residue into the granulating hole, but also helps the extruding tank to rotate more stably in the granulating tank; after the extruding roller rotates through the arc-shaped extruding groove, the potato residue is granulated through the granulating hole, and the granulated potato residue organic fertilizer is partially adhered to the outlet of the granulating hole, and the first rotating shaft drives the second rotating shaft to rotate through the driving device, and then the flexible beating rod continuously beats the lower surface of the arc-shaped extruding groove, and the arc-shaped extruding groove is vibrated continuously, so that the adhered granulated potato residue organic fertilizer falls off. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of the provided drawings.
[0016] Figure 1 It is a front view of a potato residue organic fertilizer granulating device.
[0017] Figure 2 It is a sectional view of a potato residue organic fertilizer granulating device.
[0018] Figure 3 It is Figure 2 A-A sectional view of
[0019] Figure 4 It is Figure 2 B-B sectional view of
[0020] Figure 5 It is Figure 2 C, a local enlarged view of
[0021] Figure 6 It is Figure 3 D, a local enlarged view of
[0022] In the drawings:
[0023] 10-Support frame, 20-Wetting mixing tank, 30-Mixing device, 31-Second motor, 32-Mixing rod, 41-Spray pipe, 411-Atomizing nozzle, 42-Water supply device, 421-Water tank, 422-Water pump, 50-Pelletizing tank, 51-Arc-shaped extrusion groove, 511-Pelletizing hole, 52-Gear ring, 53-Extension plate, 54-Discharge guide plate, 60-Extrusion device, 61-First motor, 62-First rotating shaft, 621-Support rod, 63-Extrusion roller, 64-First gear, 70-Slapping device, 71-Second rotating shaft, 72-Flexible slapping bar, 73-Drive device, 731-Second gear, 732-Third gear, 733-Chain. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] See attached document Figures 1-6 As shown, this utility model provides a potato residue organic fertilizer granulation device, including: a support frame 10, a humidification mixing tank 20, a stirring device 30, a humidification device, a granulation tank 50, and an extrusion device 60. The humidification mixing tank 20 is installed at the top of the granulation tank 50, which is installed in the support frame 10. The output end of the humidification device is installed on the inner top wall of the humidification mixing tank 20. The stirring device 30 is installed in the humidification mixing tank 20. The extrusion device 60 includes a first motor 61, a first rotating shaft 62, and an extrusion roller 63. The first motor 61 is mounted on the outer wall of the granulation tank 50. The two ends of the first rotating shaft 62 are rotatably connected to the side wall of the granulation tank 50. One end of the first rotating shaft 62 is fixedly connected to the output end of the first motor 61. Multiple support rods 621 are evenly arranged circumferentially at both ends of the first rotating shaft 62. The extrusion roller 63 is rotatably connected between the corresponding support rods 621. The bottom of the granulation tank 50 is provided with an arc-shaped extrusion groove 51. Multiple rows of granulation holes 511 are provided on the arc-shaped extrusion groove 51. The extrusion roller 63 rolls on the arc-shaped extrusion groove 51.
[0026] The potato residue is put into the wetting stirring tank 20, the output end of the wetting device sprays the mist drop downward to the potato residue, the mist drop falls on the potato residue, and the potato residue which is not easy to condense is fully wetted and stirred uniformly under the action of the stirring device 30; the wetted and stirred uniform potato residue continuously falls into the granulating tank 50; the first motor 61 drives the first rotating shaft 62 to rotate, and drives the plurality of extrusion rollers 63 on the supporting rod 621 to continuously rotate, the extrusion roller 63 passes through the arc-shaped extrusion groove 51, and the wetted potato residue is easily condensed after being extruded in the granulating tank 50, passes through the granulating hole 511, and the granular potato residue organic fertilizer is obtained.
[0027] Preferably, one embodiment, the extrusion device 60 further comprises a first gear 64, a plurality of first gears 64 are fixedly installed at the two ends of the extrusion roller 63, the toothed rings 52 are arranged on the inner walls of the two sides of the granulating tank 50, and the first gears 64 are engaged with the toothed rings 52. The first gears 64 at the two ends of the extrusion roller 63 are engaged with the toothed rings 52 at the two ends of the granulating tank 50 at the same time, the extrusion roller 63 rotates around the first rotating shaft 62 at the same time, and the extrusion roller 63 rotates around the first rotating shaft 62 at the same time. The rotation of the extrusion roller 63 is beneficial to the extrusion of the wetted potato residue into the granulating hole 511 by the extrusion roller 63, and is also helpful to the stable rotation of the extrusion roller 63 in the granulating tank 50.
[0028] Preferably, one embodiment, the wetting device comprises a plurality of spray pipes 41, the plurality of spray pipes 41 are distributed side by side on the inner top wall of the wetting stirring tank 20, a plurality of atomizing nozzles 411 are arranged on the spray pipe 41, and the spray pipe 41 is communicated with a water source. The water source can be tap water directly or a water supply device 42.
[0029] Preferably, one embodiment, the wetting device further comprises a water supply device 42, the water supply device 42 comprises a water tank 421 and a water pump 422, the water tank 421 is installed at the top end of the granulating tank 50, the water pump 422 is installed at the top end of the water tank 421, the water suction end of the water pump 422 extends into the water tank 421, and the output end of the water pump 422 is communicated with the spray pipe 41. The water pump 422 continuously sucks the water in the water tank 421 and inputs it into the spray pipe 41, and sprays the potato residue below through the atomizing nozzle 411.
[0030] Preferably, one embodiment, the stirring device 30 comprises a second motor 31 and a stirring rod 32, the second motor 31 is installed at the top end of the wetting stirring tank 20, the stirring rod 32 is located in the wetting stirring tank 20, the top end of the stirring rod 32 extends out of the wetting stirring tank 20 and is fixedly connected with the output end of the second motor 31, and the stirring rod 32 is rotatably connected with the top wall of the wetting stirring tank 20. The second motor 31 drives the stirring rod 32 to rotate, the stirring rod 32 fully disperses the potato residue in the wetting stirring tank 20 and fully mixes the potato residue with water, so that the potato residue is easily condensed.
[0031] Preferably, one embodiment, a potato residue organic fertilizer granulation device further comprises a beating device 70, the beating device 70 comprises a second rotating shaft 71, a flexible beating rod 72 and a driving device 73, the bottom end of the granulation tank 50 is provided with an extension plate 53 on both sides, the two ends of the second rotating shaft 71 are rotatably connected with the extension plate 53, a plurality of flexible beating rods 72 are uniformly distributed on the second rotating shaft 71 in the circumferential direction, the plurality of flexible beating rods 72 beat the lower surface of the arc-shaped extrusion groove 51 by rotating with the second rotating shaft 71, the driving device 73 is respectively connected with the first rotating shaft 62 and the second rotating shaft 71, the driving device 73 can be a chain transmission mechanism, or a belt transmission, and other transmission modes, so that the rotation of the first rotating shaft 62 synchronously drives the rotation of the second rotating shaft 71, and in turn drives the flexible beating rods 72 to continuously beat the lower surface of the arc-shaped extrusion groove 51, and the arc-shaped extrusion groove 51 is continuously vibrated to make the bonded granular potato residue organic fertilizer fall off.
[0032] Preferably, one embodiment, the driving device 73 comprises a second gear 731, a third gear 732 and a chain 733, the second gear 731 is installed on one end of the first rotating shaft 62 and located outside the granulation tank 50; the third gear 732 is installed on one end of the second rotating shaft 71 and located outside the extension plate 53, the chain 733 is sleeved on the second gear 731 and the third gear 732 and engaged with the second gear 731 and the third gear 732. The rotation of the second rotating shaft 71 is realized by the transmission of the second gear 731, the chain 733 and the third gear 732.
[0033] Preferably, one embodiment, the extension plate 53 is provided with a discharge guide plate 54, and the discharge guide plate 54 is located below the second rotating shaft 71. The granular potato residue organic fertilizer that falls off, or the granular potato residue organic fertilizer that is vibrated off by the beating device 70, is collected through the discharge guide plate 54.
[0034] Working principle: the potato residue is put into the wetting stirring tank 20, the water pump 422 continuously sucks the water in the water tank 421 and enters into the spray pipe 41, and sprays the potato residue below through the atomizing nozzle 411; the second motor 31 drives the stirring rod 32 to rotate, the stirring rod 32 fully disperses the potato residue in the wetting stirring tank 20 and mixes with the water, so that it is easy to condense; the wetted and stirred uniform potato residue continuously falls into the granulating tank 50; the first motor 61 drives the first rotating shaft 62 to rotate, and drives the plurality of extrusion rollers 63 on the supporting rod 621 to continuously rotate, at the same time, the first gear 64 at both ends of the extrusion roller 63 is engaged with the gear ring 52 at both ends of the granulating tank 50, and the extrusion roller 63 rotates around the first rotating shaft 62 at the same time, so that the extrusion roller 63 rotates; the extrusion roller 63 passes through the arc-shaped extrusion groove 51, and the wetted potato residue is easily condensed after being extruded in the granulating tank 50, passes through the granulating hole 511, and the granular potato residue organic fertilizer is obtained; the first rotating shaft 62 drives the rotation of the second rotating shaft 71 through the transmission of the second gear 731, the chain 733 and the third gear 732, and further drives the flexible beating rod 72 to continuously beat the lower surface of the arc-shaped extrusion groove 51, and the arc-shaped extrusion groove 51 is vibrated continuously, so that the granular potato residue organic fertilizer is dropped.
[0035] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same or similar parts between various embodiments can be referred to each other. For the device disclosed by the embodiments, since it corresponds to the method disclosed by the embodiments, the description is relatively simple, and the related parts can be referred to the method part.
[0036] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A potato residue organic fertilizer granulation device, characterized in that, Include: Support frame (10), wet stirring tank (20), stirring device (30), wetting device, granulation tank (50) and extrusion device (60), the wet stirring tank (20) is installed at the top end of the granulation tank (50), the granulation tank (50) is installed in the support frame (10), the output end of the wetting device is installed on the inner top wall of the wet stirring tank (20), the stirring device (30) is installed in the wet stirring tank (20), the extrusion device (60) includes first motor (61), first rotating shaft (62) and extrusion roller (63), the first motor (61) is installed on the outer side wall of the granulation tank (50), the first rotating shaft (62) is rotatably connected on the side wall of the granulation tank (50), one end of the first rotating shaft (62) is fixedly connected with the output end of the first motor (61), a plurality of support rods (621) are uniformly arranged on both ends of the first rotating shaft (62) in the circumferential direction, the extrusion roller (63) is rotatably connected between the corresponding support rods (621), and the bottom of the granulation tank (50) is provided with an arc-shaped extrusion groove (51), a plurality of rows of granulation holes (511) are arranged on the arc-shaped extrusion groove (51), and the extrusion roller (63) rolls on the arc-shaped extrusion groove (51).
2. The potato residue organic fertilizer prilling device according to claim 1, characterized in that, The extrusion device (60) further comprises a plurality of first gears (64) fixedly installed on both ends of the extrusion roller (63), and a gear ring (52) is arranged on the inner wall of both sides of the granulation tank (50), and the first gear (64) is engaged with the gear ring (52).
3. The potato residue organic fertilizer prilling device according to claim 1, characterized in that, The wetting device comprises a plurality of spray pipes (41) distributed on the inner top wall of the wet stirring tank (20), and a plurality of atomizing nozzles (411) are arranged on the spray pipe (41), and the spray pipe (41) is communicated with a water source.
4. The potato residue organic fertilizer prilling device according to claim 3, characterized in that, The wetting device further comprises a water supply device (42), the water supply device (42) comprises a water tank (421) and a water pump (422), the water tank (421) is installed at the top end of the granulation tank (50), the water pump (422) is installed at the top end of the water tank (421), the water suction end of the water pump (422) extends into the water tank (421), and the output end of the water pump (422) is communicated with the spray pipe (41).
5. The potato residue organic fertilizer prilling device according to claim 1, characterized in that, The stirring device (30) comprises a second motor (31) and a stirring rod (32), the second motor (31) is installed at the top end of the wet stirring tank (20), the stirring rod (32) is located in the wet stirring tank (20), the top end of the stirring rod (32) extends out of the wet stirring tank (20) and is fixedly connected with the output end of the second motor (31), and the stirring rod (32) is rotatably connected with the top wall of the wet stirring tank (20).
6. The potato residue organic fertilizer prilling device according to claim 1, characterized in that, Further comprising a beating device (70), the beating device (70) comprises a second rotating shaft (71), flexible beaters (72) and a driving device (73), the granulating tank (50) is provided with an extension plate (53) on both sides of the bottom end, the second rotating shaft (71) is rotatably connected with the extension plate (53) at both ends, a plurality of flexible beaters (72) are uniformly distributed on the second rotating shaft (71) in a circumferential direction, a plurality of flexible beaters (72) beat the lower surface of the arc-shaped extrusion groove (51) along with the rotation of the second rotating shaft (71), and the driving device (73) is respectively connected with the first rotating shaft (62) and the second rotating shaft (71) in transmission.
7. The potato residue organic fertilizer prilling device according to claim 6, characterized in that, The driving device (73) comprises a second gear (731), a third gear (732) and a chain (733), the second gear (731) is installed at one end of the first rotating shaft (62) and located outside the granulating tank (50); the third gear (732) is installed at one end of the second rotating shaft (71) and located outside the extension plate (53), and the chain (733) is sleeved on the second gear (731) and the third gear (732) and engaged with the second gear (731) and the third gear (732).
8. The potato residue organic fertilizer prilling device according to claim 6, characterized in that, A discharge guide plate (54) is arranged between the extension plates (53), and the discharge guide plate (54) is located below the second rotating shaft (71).