Gel coat resin spraying equipment for train interior processing

By designing a gel coat resin spraying device with a motor-driven rotating nozzle and a clamping mechanism, the problem of existing equipment being unable to rotate for spraying was solved, achieving uniform coverage of gel coat resin and stable clamping of the interior coating, thus improving the spraying effect and production efficiency.

CN223747823UActive Publication Date: 2026-01-02DALIAN XINYI FRP CO LTD
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Patent Information

Application Number
CN202423235498.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2026-01-02
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing gel coat resin spraying equipment for train interior processing cannot rotate for spraying, resulting in inconsistent coating thickness, affecting aesthetics and protective effect, and also impacting production efficiency.

Method used

Design a gel coat resin spraying device that uses a motor-driven worm gear and rotating shaft to drive the worm and worm wheel to rotate the turntable, thereby adjusting the spray nozzle angle. A cylinder pushes a clamping plate to clamp the interior coating, ensuring uniform and precise spraying.

Benefits of technology

It achieves uniform coverage of gel coat resin, improves the uniformity and precision of spraying, reduces production time, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of train interior decoration processing, and discloses a gel coat resin spraying device for train interior decoration processing, which comprises a workbench, the upper part of the workbench is fixedly connected with a fixing frame, the upper part of the fixing frame is fixedly connected with a fixing frame, the fixing frame is internally fixedly connected with a motor, and the motor is fixedly connected with the workbench. A worm is fixedly connected to the output end of the motor, a rotating shaft is rotationally connected to the interior of the fixing frame, a worm gear is fixedly connected to one end of the rotating shaft, the worm is connected to the rear portion of the worm gear in a meshed mode, a rotating disc is fixedly connected to the bottom of the rotating shaft, and a fixing pipe is fixedly connected to one side of the rotating disc; spray heads are fixedly connected to the periphery of the outer portion of the fixing pipe. According to the spraying device, the spraying head can be conveniently driven to carry out angle adjustment, the spraying uniformity is improved, interior trim can be effectively clamped and fixed, and it is ensured that interior trim parts are kept stable in the spraying process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to train interior processing technical field especially relates to a train interior processing is with resin spraying equipment of glue clothes. BACKGROUND

[0002] Train interior refers to the decoration and functional parts inside the train compartment, including but not limited to roof, wall, floor, seat, window frame, luggage rack, etc., glue resin can form a protective film on the surface of the interior, effectively prevent the interior material from being eroded by external environmental factors (such as ultraviolet, humidity, chemicals, etc.), prolong the service life of the interior, so it is necessary to spray glue resin on the surface of the train interior.

[0003] The train interior processing resin spraying equipment in the prior art usually sets up dust collection frame, ventilation plate, driving motor, suction fan, processing frame, processing plate, limiting block, handle and limiting rod, opens the driving motor to drive the suction fan to rotate to generate suction force during the spraying process, the material is sucked to the inside of the processing plate, the material is adsorbed through the small hole in the processing plate, when the processing plate needs to be cleaned, the limiting block is moved along the outer wall of the limiting rod by pulling the handle, so that the processing frame is taken out to clean the processing plate, which facilitates the absorption and processing of glue resin material, but this kind of way cannot rotate to spray the interior, which will lead to different thickness of coating, affect the appearance and protection effect of the interior, more time is needed to manually adjust the position, increase the production time and reduce the efficiency. UTILITY MODEL CONTENTS

[0004] In order to make up for the above shortcomings, the utility model provides a train interior processing resin spraying equipment, which aims at improving the problem that the train interior processing resin spraying equipment in the prior art cannot rotate to spray the interior.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a train interior processing resin spraying equipment, including the workbench, the upper portion of the workbench is fixedly connected with the fixed frame, the upper portion of the fixed frame is fixedly connected with the fixed frame, the inside of the fixed frame is fixedly connected with the motor, the output end of the motor is fixedly connected with the worm, the inside of the fixed frame is rotatably connected with the shaft, one end of the shaft is fixedly connected with the worm wheel, the rear portion of the worm wheel is meshed with the worm, the bottom of the shaft is fixedly connected with the turntable, one side of the turntable is fixedly connected with the fixed tube, the outside of the fixed tube is fixedly connected with the spray head all around, the outside of the turntable is fixedly connected with the limiting assembly all around, the limiting assembly is used for limiting the turntable.

[0006] Further, the bottom of the workbench is fixedly connected with a gas cylinder, the output end of the gas cylinder is fixedly connected with a push plate, the outer four sides of the push plate are rotatably connected with one end of a movable rod, the other end of the two movable rods is rotatably connected in the inner part of a connecting block, the opposite side of the two connecting blocks is fixedly connected with a moving frame, the inner part of the two moving frames is provided with a clamping assembly, and the clamping assembly is used for clamping and fixing the interior decoration of the train.

[0007] Further, the limiting assembly comprises a limiting seat, connecting rods and limiting blocks, the outer four sides of the connecting rods are fixedly connected with the outer four sides of the rotating disc, the upper part of the connecting rods is fixedly connected with the limiting blocks, the limiting seat is fixedly connected with the bottom of the fixed frame, and the limiting blocks are slidably connected in the inner part of the limiting seat.

[0008] Further, the clamping assembly comprises limiting columns and compression springs, the opposite sides of the limiting columns are slidably connected in the inner part of the two moving frames, and the opposite sides of the limiting columns are fixedly connected with clamping plates.

[0009] Further, the outer part of the limiting columns is sleeved with the compression springs, and the connecting blocks are slidably connected in the inner part of the workbench.

[0010] Further, one end of the compression springs is fixedly connected with the moving frame, and the other end of the compression springs is fixedly connected with the clamping plate.

[0011] Further, the left part of the fixed frame is fixedly connected with a storage tank, and the upper part of the fixed frame is fixedly connected with a pumping pump.

[0012] Further, the input end of the pumping pump is fixedly connected with the storage tank, the output end of the pumping pump is fixedly connected with one end of a conveying hose, and the other end of the conveying hose is fixedly connected with a fixed pipe.

[0013] The utility model has the advantages of the following beneficial effects:

[0014] In the utility model, the motor is started to drive the worm to rotate, drive the worm wheel, the rotating shaft and the rotating disc to rotate, the connecting rod is driven by the rotating disc to make the limiting block slide in the limiting seat, the fixed pipe and the spray head are rotated to spray, the angle of the spray head is adjusted conveniently, the uniformity of the spraying is improved, the glue resin is uniformly covered, and the spraying uniformity is improved.

[0015] In the utility model, the gas cylinder is started to drive the push plate to go down, drive the movable rod to rotate, make the connecting block move, drive the moving frame to move on the workbench, drive the clamping plate to clamp the interior decoration, effectively clamp the interior decoration, keep the interior decoration part stable in the spraying process, and improve the spraying precision. DRAWINGS

[0016] Figure 1A front view of a gluey resin spraying equipment for train interior decoration processing is provided in the utility model;

[0017] Figure 2 A bottom view of the gluey resin spraying equipment for train interior decoration processing is provided in the utility model;

[0018] Figure 3 A top view of the gluey resin spraying equipment for train interior decoration processing is provided in the utility model;

[0019] Figure 4 For Figure 1 The enlarged view of A in the middle.

[0020] Legend:

[0021] 1, workbench;2, fixed frame;3, fixed frame;4, motor;5, worm;6, worm wheel;7, turntable;8, limit seat;9, connecting rod;10, limit block;11, fixed tube;12, spray head;13, storage tank;14, pumping pump;15, conveying hose;16, air cylinder;17, push plate;18, movable rod;19, connecting block;20, moving frame;21, clamping plate;22, limit column;23, compression spring. Specific implementation

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Refer to Figures 1-3The utility model provides a kind of train interior processing with gluey resin spraying equipment, including workbench 1, the upper portion of workbench 1 is fixedly connected with fixed frame 2, the upper portion of fixed frame 2 is fixedly connected with fixed frame 3, fixed frame 3, the inside fixed connection of fixed frame 3 is with motor 4, the output end of motor 4 is fixedly connected with worm 5, the inside rotationally connected of fixed frame 3 has shaft, the one end of shaft is fixedly connected with worm gear 6, the rear portion of worm gear 6 is engaged with worm 5, the bottom of shaft is fixedly connected with turntable 7, the side of turntable 7 is fixedly connected with fixed tube 11, the outside all around of fixed tube 11 is fixedly connected with spray head 12, the outside all around of turntable 7 is fixedly connected with limiting assembly, limiting assembly is used to limit turntable 7, limiting assembly includes limit seat 8, connecting rod 9 and limit block 10, multiple connecting rod 9 all are fixedly connected in the outside all around of turntable 7, the upper portion of multiple connecting rod 9 all is fixedly connected with limit block 10, limit seat 8 is fixedly connected in the bottom of fixed frame 2, multiple limit block 10 all are slidingly connected in the inside of limit seat 8, the left part of fixed frame 2 is fixedly connected with storage tank 13, the upper portion of fixed frame 2 is fixedly connected with pumping pump 14, the input end of pumping pump 14 is fixedly connected with storage tank 13, the output end of pumping pump 14 is fixedly connected with one end of conveying hose 15, the other end of conveying hose 15 is fixedly connected with fixed tube 11.

[0024] Pumping pump 14 is used to extract material from storage tank 13, provide the material required for spraying, storage tank 13 stores the material for spraying, such as gluey resin, and delivers the spraying material to fixed tube 11 through conveying hose 15, and the material is finally uniformly sprayed to the interior surface through spray head 12, in the process, start motor 4, the output end thereof drives worm 5 to rotate, in turn drives worm gear 6 and shaft to rotate, the movement of shaft makes turntable 7 rotate, in turn drives connecting rod 9 to rotate, drives limit block 10 to slide in limit seat 8, limit block 10 slides in limit seat 8, for controlling the rotation angle and range of fixed tube 11 and spray head 12, limit seat 8 provides guidance and support for limit block 10, to ensure correct sliding, with the synergistic effect of multiple limit block 10, turntable 7 successfully drives fixed tube 11 and spray head 12 to rotate and spray around interior component.

[0025] Refer to Figure 1 , Figure 2 and Figure 4The bottom of the workbench 1 is fixedly connected with a gas cylinder 16, the output end of the gas cylinder 16 is fixedly connected with a push plate 17, one end of the outer four corners of the push plate 17 is rotatably connected with a movable rod 18, the other end of the two movable rods 18 is rotatably connected in the inner part of a connecting block 19, the opposite side of the two connecting blocks 19 is fixedly connected with a moving frame 20, the inner part of the two moving frames 20 is provided with a clamping assembly, the clamping assembly is used for clamping and fixing the train interior, the clamping assembly comprises a limiting column 22 and a compression spring 23, a plurality of limiting columns 22 are slidably connected in the inner part of the two moving frames 20, the opposite side of the plurality of limiting columns 22 is fixedly connected with a clamping plate 21, the outer part of the plurality of limiting columns 22 is sleeved with a compression spring 23, the two connecting blocks 19 are slidably connected in the inner part of the workbench 1, one end of the plurality of compression springs 23 is fixedly connected with the moving frame 20, the other end of the plurality of compression springs 23 is fixedly connected with the clamping plate 21.

[0026] The train interior is placed stably above the workbench 1, then the gas cylinder 16 is started, the output end of the gas cylinder 16 pushes the push plate 17 to move downward, with the downward movement of the push plate 17, the two movable rods 18 are rotated, and the connecting block 19 is driven to move along the preset track, a series of actions make the two moving frames 20 move synchronously on the upper surface of the workbench 1, so as to drive the clamping plate 21 to move forward, when the clamping plate 21 applies pressure to accurately clamp the train interior, they will extrude the limiting column 22 and the compression spring 23, the limiting column 22 slides outward in the moving frame 20, until the two clamping plates 21 firmly fix the interior, the clamping plate 21 is used for clamping the train interior part, preventing displacement in the spraying process, the limiting column 22 provides a limiting action in the movement of the clamping plate 21, preventing the clamping plate 21 from moving too much, the compression spring 23 is located between the clamping plate 21 and the limiting column 22, when the clamping plate 21 moves to clamp the interior, the compression spring 23 is extruded, and plays a buffering and rebounding role.

[0027] Working principle: first, the train interior is placed in the upper portion of the workbench 1, start the air cylinder 16, the output end of the air cylinder 16 pushes the push plate 17 to move down, the push plate 17 moves when driving two movable rods 18 to rotate, the movable rod 18 rotates and drives the connecting block 19 to move, the connecting block 19 moves and drives two moving frames 20 to move in the upper portion of the workbench 1, two moving frames 20 move and drive the clamping plate 21 to move, when two clamping plates 21 are stressed to clamp the interior, the clamping plate 21 extrudes the limiting column 22 and the compression spring 23, the limiting column 22 moves outward in the interior of the moving frame 20, until two clamping plates 21 clamp the interior, effectively clamp and fix the interior, ensure that the interior parts remain stable during the spraying process, prevent parts from shifting, improve the precision of spraying, start the pumping pump 14 to extract material from the inside of the storage tank 13, through the conveying hose 15, the spraying material is conveyed to the fixed pipe 11, finally through the nozzle 12 to the interior, while spraying, start the motor 4, the output end of the motor 4 drives the worm 5 to rotate, the worm 5 rotates and drives the worm wheel 6 and the rotating shaft to rotate, the rotating shaft rotates and drives the rotating disc 7 to rotate, the rotating disc 7 rotates and drives the connecting rod 9 to rotate, the connecting rod 9 drives the limiting block 10 to slide in the limiting seat 8, under the action of multiple limiting blocks 10, the rotating disc 7 drives the fixed pipe 11 and the nozzle 12 to rotate around the interior parts, realize the angle adjustment of the nozzle 12, ensure that the gelatinous resin is evenly distributed on the surface of the interior parts, improve the uniformity of spraying.

[0028] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for the person skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. A glueing resin spraying device for train interior processing, comprising a workbench (1), characterized in that: The upper part of the workbench (1) is fixedly connected with a fixed frame (2), the upper part of the fixed frame (2) is fixedly connected with a fixed frame (3), the inside of the fixed frame (3) is fixedly connected with a motor (4), the output end of the motor (4) is fixedly connected with a worm (5), the inside of the fixed frame (3) is rotatably connected with a rotating shaft, one end of the rotating shaft is fixedly connected with a worm wheel (6), the rear part of the worm wheel (6) is meshedly connected with the worm (5), the bottom of the rotating shaft is fixedly connected with a rotating disc (7), one side of the rotating disc (7) is fixedly connected with a fixed tube (11), the outside of the fixed tube (11) is fixedly connected with a spray head (12) around, the outside of the rotating disc (7) is fixedly connected with a limiting assembly around, and the limiting assembly is used for limiting the rotating disc (7).

2. A gel coat resin spraying apparatus for processing interiors of a train according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected with an air cylinder (16), the output end of the air cylinder (16) is fixedly connected with a push plate (17), one end of the movable rod (18) is rotatably connected to the outside of the push plate (17) around, the other end of the movable rod (18) is rotatably connected to the inside of the connecting block (19), the opposite side of the connecting block (19) is fixedly connected with a moving frame (20), the inside of the moving frame (20) is provided with a clamping assembly, and the clamping assembly is used for clamping and fixing the train interior.

3. The apparatus according to claim 1, wherein the apparatus is characterized by: The limiting assembly comprises a limiting seat (8), a connecting rod (9) and a limiting block (10), a plurality of the connecting rods (9) are fixedly connected to the outside of the rotating disc (7) around, the upper part of the connecting rod (9) is fixedly connected with the limiting block (10), the limiting seat (8) is fixedly connected to the bottom of the fixed frame (2), and the limiting block (10) is slidably connected to the inside of the limiting seat (8).

4. The apparatus according to claim 2, wherein the apparatus is characterized by: The clamping assembly comprises a limiting column (22) and a compression spring (23), a plurality of the limiting columns (22) are slidably connected to the inside of the moving frame (20) on both sides, and the opposite side of the limiting column (22) is fixedly connected with a clamping plate (21).

5. A gel coat resin spraying apparatus for processing interiors of a train according to claim 4, characterized in that: The outside of the limiting column (22) is sleeved with the compression spring (23), and the connecting block (19) is slidably connected to the inside of the workbench (1).

6. A gel coat resin spraying apparatus for processing interiors of a train according to claim 5, characterized in that: One end of the compression spring (23) is fixedly connected with the moving frame (20), and the other end of the compression spring (23) is fixedly connected with the clamping plate (21).

7. The apparatus according to claim 1, wherein the apparatus is used for spraying a resin on an interior of a train. The left part of the fixed frame (2) is fixedly connected with a storage tank (13), and the upper part of the fixed frame (2) is fixedly connected with a material pumping pump (14).

8. The apparatus according to claim 7, wherein the apparatus is used for spraying a resin on an interior of a train. The input end of the material pumping pump (14) is fixedly connected with the storage tank (13), the output end of the material pumping pump (14) is fixedly connected with one end of a conveying hose (15), and the other end of the conveying hose (15) is fixedly connected with the fixed tube (11).