Slicing device applied to transfer coating machine
By designing a movable thinning device on the transfer coating machine, combined with an arc-shaped bonding surface and gap adjustment components, the problem of insufficient flexibility of existing devices under different coating conditions is solved, achieving a highly efficient and flexible thinning effect, and improving production efficiency and coating quality.
Patent Information
- Application Number
- CN202423285476.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The thinning devices of existing transfer coating machines lack flexibility and adaptability under different coating conditions, requiring frequent disassembly and adjustment, which affects production efficiency and material waste.
A thinning device was designed, which connects the baffle and the thinning patch through a connecting bracket to achieve overall movement. The thinning width can be adjusted by a gap adjustment component to adapt to different coating requirements. The combination of the arc-shaped bonding surface and the detachable gap adjustment component improves the flexibility and convenience of the device.
It achieves the goal of eliminating the need for disassembly and adjustment under different coating conditions, thereby improving production efficiency, reducing material waste, enhancing the adaptability and ease of operation of the equipment, and improving coating quality and product qualification rate.
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Figure CN223747879U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of transfer coating machines, and more particularly to a thinning device applied to a transfer coating machine. BACKGROUND
[0002] Lithium ion batteries have been widely used in the fields of electric vehicles and energy storage power stations in recent years due to their high energy density, high energy storage efficiency and long cycle life. Among them, the coating process is the most important link in the manufacturing process of lithium ion batteries. The transfer coating machine is used for coating. The transfer coating machine is mainly used to uniformly coat the slurry with good stability, suitable viscosity and good fluidity on the positive and negative current collectors. Due to the differences in the flowability of slurry with different viscosities and solid contents, the existence of surface tension of slurry, and the use of foam baffles and other reasons, the slurry often accumulates on both sides of the coating edge during the transfer coating process, resulting in a thickness of several microns to tens of microns at the edge of the coating compared to the normal area. This uneven thickness can cause the edge of the pole piece to be thick, and in severe cases, the pole piece can even be broken, which not only affects the neatness of the coating and winding, but also seriously affects the subsequent process.
[0003] In view of the above problems, a transfer coating machine coating thinning device is disclosed in the utility model patent with the authorization announcement number CN209549883U, which comprises a steel roller, a knife roller, a rubber roller and a foam baffle. The steel roller and the rubber roller are arranged in parallel on the same horizontal plane. The knife roller is arranged vertically above the steel roller. The foam baffle is supported on the steel roller in a left-right symmetrical manner. The coating thinning device further comprises a group of rubber belts, which are adhered to the knife roller in a left-right symmetrical manner. The distance between the inner side edge of each rubber belt and the inner side edge of each foam baffle is 2-4 mm. In this technical solution, a group of rubber belts are adhered to the knife roller, and the distance between the inner side edge of the rubber belt and the outer side edge of the baffle is accurately controlled, so that the coating amount of the edge of the continuous coating area can be accurately thinned, and the "edge explosion" phenomenon at the edge of the continuous coating area can be avoided. However, the thinning device needs to re-paste the rubber belt under different coating width or thickness requirements, which is not only time-consuming but also tedious. The repeated debugging process affects the production efficiency, and it is difficult to quickly adapt to different coating requirements. In addition, since the position of the rubber belt is fixed, it cannot be dynamically adjusted during the coating process, which limits its adaptability and flexibility under different coating conditions. Therefore, there is still a need for a thinning device that can be flexibly adjusted according to different coating conditions. SUMMARY
[0004] The technical problem to be solved by the present application is to provide a thinning device applied to a transfer coater, which can be moved as a whole by moving the baffle, without disassembly and adjustment, and can be adjusted in thinning width by adding a gap adjustment assembly between the connecting bracket and the baffle, to adapt to various requirements.
[0005] The present application provides a thinning device applied to a transfer coater, which comprises a baffle and a thinning patch, the baffle is provided with a connecting bracket, the connecting bracket is connected with the thinning patch to limit the thinning patch on the baffle, a gap adjustment assembly is installed between the connecting bracket and the baffle, and the gap between the connecting bracket and the baffle is adjusted by the gap adjustment assembly to adjust the thinning width. In the technical solution, the thinning device comprises a baffle, a connecting bracket and a thinning patch, the thinning patch is used to fit the coating roller to achieve the purpose of thinning, the thinning patch is limited on the baffle by the connecting bracket, a stable thinning structure is provided, the whole thinning device can be moved by moving the baffle, the thinning device can meet the requirements of different coating widths without disassembly and adjustment, the operation is simple and the coating efficiency is higher, the gap adjustment assembly is arranged between the connecting bracket and the baffle, the gap between the connecting bracket and the baffle is adjusted by the gap adjustment assembly to adjust the thinning width, so that the thinning device can adapt to various coating requirements without disassembling the baffle for frequent debugging, thereby avoiding a large amount of material waste, improving the use convenience and flexibility of the device, and the device can be applied to various types of transfer coaters.
[0006] As an improvement, the thinning patch is provided with a first fitting surface in the form of an arc surface. In the technical solution, the first fitting surface of the thinning patch adopts an arc surface, so that the first fitting surface can better adapt to the curved surface of the coating roller, ensure good contact between the thinning patch and the surface of the coating roller, reduce uneven coating and other problems, the arc surface can disperse the contact force and prolong the service life of the thinning patch, the thinning patch can provide more uniform thinning effect through the arc surface, which helps to optimize the coating process, improve production efficiency and improve the qualification rate of products.
[0007] As an improvement, the connecting bracket comprises a first connecting piece and a second connecting piece, the first connecting piece is connected with the baffle, and the second connecting piece is connected with the thinning patch. In the technical solution, the connecting bracket is composed of a first connecting piece and a second connecting piece, through two independent connecting pieces, the thinning patch can be accurately positioned relative to the baffle, which is convenient for maintenance and replacement, and the installation of the thinning patch is simpler and more reliable.
[0008] As an improvement, the second connecting piece is rotatably connected with the first connecting piece, and the first connecting piece and the second connecting piece cooperate to adjust the rotation of the thinning patch.
[0009] As an improvement, the gap adjusting assembly is detachably installed between the connecting bracket and the baffle. In the technical solution, the detachable gap adjusting assembly is arranged to quickly adjust the gap between the connecting bracket and the baffle, improve the convenience of maintenance and adjustment, and allow accurate gap adjustment between the connecting bracket and the baffle to adapt to different coating requirements.
[0010] As an improvement, the gap adjusting assembly includes a plurality of gaskets, and the gap between the connecting bracket and the baffle is adjusted by increasing or decreasing the number of gaskets. In the technical solution, the gasket is used as the core component of the gap adjusting assembly. The gasket is an independent component, and the thickness of the gasket is usually standardized. The gap between the connecting bracket and the baffle can be accurately controlled by increasing or decreasing the number of gaskets, thereby accurately adjusting the thinning width and improving the working efficiency of the device and reducing the use cost.
[0011] As an improvement, a fastener is installed between the connecting bracket and the baffle, the fastener sequentially passes through the connecting bracket, the gap adjusting assembly, and the baffle to limit the connecting bracket and the gap adjusting assembly on the baffle. In the technical solution, the fastener is used to ensure the fixation and alignment between the connecting bracket, the gap adjusting assembly, and the baffle. The fastener not only serves as a connecting function, but also prevents displacement of the connecting bracket and the gap adjusting assembly, thereby improving the stability of the entire thinning device and making the assembly of the thinning device simple and reliable.
[0012] As an improvement, the thickness of the thinning patch decreases uniformly from the side close to the connecting bracket to the side away from the connecting bracket. In the technical solution, the thickness of the thinning patch is designed to decrease uniformly. The uniform thickness design helps to achieve more uniform edge thinning during coating, reduces the accumulation of coating material at the edge, improves the coating quality, and the thinning patch with uniform thickness can be adapted to different roll diameters, which helps to reduce coating defects and adapt to more use requirements.
[0013] As an improvement, the end of the second connecting piece connected with the thinning patch is provided with a second bonding surface, and the second bonding surface is flush with the first bonding surface. In the technical solution, the end of the second connecting piece is provided with the second bonding surface flush with the first bonding surface, so that there is no height difference at the joint of the second connecting piece and the thinning patch, the contact between the thinning patch and the coating roller is uniform and continuous, the uniform coating effect is achieved, the coating thickness difference caused by the uneven edge is reduced, and the thinning efficiency is improved.
[0014] As an improvement, the first connecting piece is provided with a first extension section, the second connecting piece is provided with a second extension section, the sum of the thicknesses of the first extension section and the second extension section is adapted to the thickness of the first connecting piece or the second connecting piece, the first extension section and the second extension section are bonded and connected with a rotating shaft, and the first extension section and the second extension section are rotationally connected with the first connecting piece and the second connecting piece through the rotating shaft. In the technical solution, the first extension section and the second extension section are connected between the first connecting piece and the second connecting piece, the first extension section and the second extension section are rotationally connected through the rotating shaft, the connection structure is simple and reliable, the sum of the thicknesses of the first extension section and the second extension section is adapted to the thickness of the first connecting piece or the second connecting piece, that is, the thickness of the bonded first extension section and second extension section is the same as that of the first connecting piece and the second connecting piece, the stability and consistency of the connection structure are ensured, the connection structure is avoided to have a protruding part, and the structure is more reliable. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a three-dimensional structure schematic diagram of a thinning device applied to a transfer coater.
[0016] Figure 2 It is another three-dimensional structure schematic diagram of a thinning device applied to a transfer coater.
[0017] Figure 3 It is a three-dimensional structure schematic diagram of a thinning device applied to a transfer coater.
[0018] As shown in the figure: 1, baffle; 2, thinning patch; 21, first bonding surface; 3, connecting support; 31, first connecting piece; 311, first extension section; 32, second connecting piece; 321, second bonding surface; 322, second extension section; 4, gap adjusting assembly; 5, fastener; 6, rotating shaft; 7, coating roller. DETAILED DESCRIPTION
[0019] In order to better understand the present application, various aspects of the present application will be described in more detail with reference to the accompanying drawings. It should be understood that these detailed descriptions are only descriptions of exemplary embodiments of the present application, and do not limit the scope of the present application in any way. Throughout the specification, the same reference numerals refer to the same elements.
[0020] In the accompanying drawings, the thickness, size, and shape of the objects have been slightly exaggerated for illustrative purposes. The drawings are for illustrative purposes only and are not drawn to scale.
[0021] It should also be understood that the terms "comprising," "including," "having," "containing," and "including," when used in this specification, indicate the presence of the stated features, integrals, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components, and / or combinations thereof. The terms "first," "second," etc., are primarily used to distinguish different devices, elements, or components (the specific types and constructions may be the same or different), and are not intended to indicate or imply the relative importance or quantity of the indicated devices, elements, or components. Unless otherwise stated, "a plurality of" means two or more.
[0022] Furthermore, it should be noted that the terms "installation," "setting," "equipped with," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, elements, or components; they can refer to a direct installation on another component or the possible presence of another intermediate component. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the specification of this invention is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0023] like Figures 1 to 3 As shown, this application discloses a thinning device for a transfer coating machine, including a baffle 1 and a thinning patch 2. A connecting bracket 3 is installed on the baffle 1, and the connecting bracket 3 is connected to the thinning patch 2 so that the thinning patch 2 is limited to the baffle 1. The thinning device includes a baffle 1, a connecting bracket 3 and a thinning patch 2. The thinning patch 2 is used to adhere to the coating roller 7 to achieve the purpose of thinning. The thinning patch 2 is installed and limited to the baffle 1 by the connecting bracket 3, which provides a stable thinning structure. The entire thinning device can be moved by moving the baffle 1. The thinning device can meet the requirements of different coating widths without disassembly and adjustment. It is simple to operate and has higher coating efficiency.
[0024] The gap adjusting assembly 4 is arranged between the connecting bracket 3 and the baffle 1, the gap adjusting assembly 4 adjusts the gap between the connecting bracket 3 and the baffle 1, thereby adjusting the thinning width, the gap adjusting assembly 4 is arranged between the connecting bracket 3 and the baffle 1, the gap between the connecting bracket 3 and the baffle 1 is adjusted through the gap adjusting assembly 4, thereby adjusting the thinning width, so that the thinning device can adapt to various different coating requirements, without disassembling the baffle 1 for frequent debugging, thereby avoiding causing a large amount of material waste, improving the use convenience and flexibility of the device, and can be applied to various types of transfer coating machines.
[0025] More specifically, as shown in Figure 2 The first fitting surface 21 of the thinning patch 2 is an arc surface, the arc surface of the first fitting surface 21 of the thinning patch 2 can better adapt to the curved surface of the coating roller 7, ensure good contact between the thinning patch 2 and the surface of the coating roller 7, reduce uneven coating and other problems, the arc surface can disperse the contact force, prolong the service life of the thinning patch 2, the thinning patch 2 can provide more uniform thinning effect through the arc surface, which helps to optimize the coating process, improve production efficiency and improve product qualification rate.
[0026] More specifically, as shown in Figure 1 and Figure 2 The connecting bracket 3 includes a first connecting piece 31 and a second connecting piece 32, the first connecting piece 31 is connected with the baffle 1, the second connecting piece 32 is connected with the thinning patch 2, the connecting bracket 3 is combined by the first connecting piece 31 and the second connecting piece 32, through two independent connecting pieces, the precise positioning of the thinning patch 2 relative to the baffle 1 can be realized, maintenance and replacement are facilitated, and installation of the thinning patch 2 is simpler and more reliable.
[0027] More specifically, as shown in Figure 1 and Figure 2 The second connecting piece 32 is rotatably connected with the first connecting piece 31, the first connecting piece 31 and the second connecting piece 32 cooperate to rotatably adjust the thinning patch 2, by rotatably connecting the second connecting piece 32 with the first connecting piece 31, the second connecting piece 32 can drive the thinning patch 2 to rotate, thereby controlling the thinning patch 2 to fit with coating rollers 7 of different diameters, the thinning patch 2 is matched with the arc of the roller surface of the coating roller 7, so as to adapt to coating rollers 7 of different diameters, and the adaptability and flexibility of the device are enhanced.
[0028] More specifically, as shown in Figure 1 and Figure 2As shown, the gap adjusting assembly 4 is detachably mounted between the connecting bracket 3 and the baffle 1. The detachable gap adjusting assembly 4 is provided to quickly adjust the gap between the connecting bracket 3 and the baffle 1, thereby improving the convenience of maintenance and adjustment. In addition, the gap adjusting assembly 4 allows accurate gap adjustment between the connecting bracket 3 and the baffle 1 to adapt to different coating requirements.
[0029] More specifically, as shown in Figure 1 and Figure 2 The gap adjusting assembly 4 includes a plurality of spacers. The connecting bracket 3 and the baffle 1 are adjusted in thickness by increasing or decreasing the number of spacers. The spacer is used as the core component of the gap adjusting assembly 4. The spacer is an independent component, and the thickness of the spacer is usually standardized. The number of spacers can be increased or decreased to accurately control the gap between the connecting bracket 3 and the baffle 1, thereby accurately adjusting the thickness. This improves the working efficiency of the device and reduces the use cost. On the other hand, the gap adjusting assembly 4 can also be composed of a plurality of elastic members, including but not limited to springs. The principle is the same and will not be repeated here.
[0030] More specifically, as shown in Figures 1 to 3 The connecting bracket 3 and the baffle 1 are mounted with fasteners 5. The fasteners 5 sequentially pass through the connecting bracket 3, the gap adjusting assembly 4, and the baffle 1 to limit the connecting bracket 3 and the gap adjusting assembly 4 on the baffle 1. The fasteners 5 ensure the fixation and alignment between the connecting bracket 3, the gap adjusting assembly 4, and the baffle 1. The fasteners 5 not only have a connecting effect, but also prevent displacement of the connecting bracket 3 and the gap adjusting assembly 4, thereby improving the stability of the entire thinning device and making the assembly of the thinning device simple and reliable.
[0031] More specifically, as shown in Figure 2 The thickness of the thinning patch 2 decreases uniformly from the side close to the connecting bracket 3 to the side away from the connecting bracket 3. The thickness of the thinning patch 2 is designed to decrease uniformly, which helps to achieve more uniform edge thinning during coating and reduces the accumulation of coating material on the edge, thereby improving the coating quality. In addition, the thinning patch 2 with uniformly decreasing thickness can be adapted to different roll diameters of the coating roller 7, which helps to reduce coating defects and adapt to more use requirements.
[0032] More specifically, as shown in Figure 2As shown, the end of the second connecting piece 32 connected with the thinned patch 2 is provided with a second bonding surface 321 flush with the first bonding surface 21. The second bonding surface 321 flush with the first bonding surface 21 is arranged at the end of the second connecting piece 32, so that there is no height difference at the joint of the second connecting piece 32 and the thinned patch 2, ensuring that the contact between the thinned patch 2 and the coating roller 7 is uniform and continuous, which helps to achieve more uniform coating effect, reduces the coating thickness difference caused by uneven edges, and improves the thinning efficiency.
[0033] More specifically, as shown in Figure 1 and Figure 2 The first connecting piece 31 is provided with a first extension section 311, and the second connecting piece 32 is provided with a second extension section 322. The sum of the thicknesses of the first extension section 311 and the second extension section 322 is adapted to the thickness of the first connecting piece 31 or the second connecting piece 32. The first extension section 311 and the second extension section 322 are connected with the rotating shaft 6. The first extension section 311 and the second extension section 322 are rotatably connected through the rotating shaft 6. The first extension section 311 and the second extension section 322 are connected between the first connecting piece 31 and the second connecting piece 32. The first extension section 311 and the second extension section 322 are rotatably connected through the rotating shaft 6. The connecting structure is simple and reliable. The sum of the thicknesses of the first extension section 311 and the second extension section 322 is adapted to the thickness of the first connecting piece 31 or the second connecting piece 32, that is, the thickness of the first extension section 311 and the second extension section 322 after being bonded is the same as that of the first connecting piece 31 and the second connecting piece 32, which ensures the stability and consistency of the connecting structure and avoids the protruding part of the connecting structure, making the structure more reliable.
[0034] The present application is not limited to the above best embodiment, and anyone can derive other various forms of products under the inspiration of the present application, but regardless of any changes in shape or structure, any technical solution with the same or similar technical solution as the present application falls within the protection scope of the present application.
Claims
1. A thinning device applied to a transfer coater, characterized by, The utility model relates to a kind of thinning device, including baffle (1) and thinning patch (2), the connecting bracket (3) is installed on the baffle (1), the connecting bracket (3) is connected with thinning patch (2) to make thinning patch (2) be limited on baffle (1), gap adjusting assembly (4) is installed between the connecting bracket (3) and baffle (1), the gap between the connecting bracket (3) and baffle (1) is adjusted by gap adjusting assembly (4) to adjust thinning width.
2. The thinning device for use in a transfer coater according to claim 1, wherein The first fitting surface (21) of the thinning patch (2) is an arc surface.
3. The thinning device for use in a transfer coater according to claim 2, wherein The connecting bracket (3) includes a first connecting member (31) and a second connecting member (32), the first connecting member (31) is connected with the baffle (1), and the second connecting member (32) is connected with the thinning patch (2).
4. The thinning device for use in a transfer coater according to claim 3, wherein The second connecting member (32) is rotatably connected with the first connecting member (31), and the first connecting member (31) and the second connecting member (32) cooperate to rotatably adjust the thinning patch (2).
5. The thinning device for a transfer coater according to claim 1, wherein The gap adjusting assembly (4) is detachably installed between the connecting bracket (3) and the baffle (1).
6. The thinning device for use in a transfer coater according to claim 5, wherein The gap adjusting assembly (4) includes a plurality of spacers, and the number of spacers installed between the connecting bracket (3) and the baffle (1) is adjusted to adjust the thinning width.
7. The thinning device for use in a transfer coater according to claim 6, wherein A fastener (5) is installed between the connecting bracket (3) and the baffle (1), the fastener (5) sequentially passes through the connecting bracket (3), the gap adjusting assembly (4) and connects the baffle (1), so that the connecting bracket (3) and the gap adjusting assembly (4) are limited on the baffle (1).
8. The thinning device for a transfer coater according to claim 2, wherein The thickness of the thinning patch (2) uniformly decreases from the side close to the connecting bracket (3) to the side away from the connecting bracket (3).
9. The thinning device for use in a transfer coater according to claim 3, wherein The end of the second connecting member (32) connected with the thinning patch (2) is provided with a second fitting surface (321), and the second fitting surface (321) is flush with the first fitting surface (21).
10. The thinning device for use in a transfer coater according to claim 4, wherein The first connecting member (31) is provided with a first extension section (311), the second connecting member (32) is provided with a second extension section (322), the sum of the thicknesses of the first extension section (311) and the second extension section (322) is adapted to the thickness of the first connecting member (31) or the second connecting member (32), the first extension section (311) and the second extension section (322) are fitted and connected with a rotating shaft (6), and the first connecting member (31) and the second connecting member (32) are rotatably connected through the rotating shaft (6).
Citation Information
Patent Citations
Coating thinning device of transfer coating machine
CN209549883U