Gypsum board surface detecting and repairing device

By designing a gypsum board surface inspection and repair device, a conveyor frame and drive rollers are used to drive the upper and lower conveyor belts to run in opposite directions. Combined with an industrial camera, sprayer and repair scraper, the device enables automatic flipping inspection and repair of gypsum boards. This solves the problems of incomplete inspection and low efficiency in the existing technology, improves the inspection and repair efficiency and protects the integrity of the gypsum boards.

CN223747917UActive Publication Date: 2026-01-02山东鲁南泰山石膏有限公司
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Patent Information

Application Number
CN202520006487.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2026-01-02
Estimated Expiration
2035-01-03

AI Technical Summary

Technical Problem

In existing technologies, the inspection and repair of gypsum board requires manual or industrial camera inspection on one side, which cannot provide a comprehensive inspection. Furthermore, the inspection and repair process is slow and requires flipping the board over midway.

Method used

A gypsum board surface inspection and repair device was designed. It adopts a conveyor frame, transmission rollers, upper conveyor belt and lower conveyor belt running in opposite directions. Combined with an industrial camera, sprayer and repair scraper, it realizes automatic flipping inspection and repair of gypsum board. The sprayer and repair scraper are driven by servo motors for automatic repair.

Benefits of technology

It enables comprehensive inspection and repair of gypsum board surfaces, improves inspection and repair efficiency, ensures the integrity of gypsum board surfaces, and protects the integrity of gypsum board during the flipping process through springs and rubber balls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a plasterboard surface detecting and repairing device, which relates to the field of detecting and repairing devices and comprises a conveying frame and a driving motor, driving rollers are symmetrically and rotatably connected to the upper part and the lower part in the conveying frame, an upper conveying belt and a lower conveying belt are respectively sleeved on the outer sides of two driving rollers in each group, and the upper conveying belt and the lower conveying belt move in opposite directions. Supporting frames are fixed to the top of the feeding end of the driving motor and the top of the feeding end of the upper conveying belt correspondingly, industrial cameras are arranged on the sides, facing the driving motor or the upper conveying belt, of the supporting frames correspondingly, lead screw assemblies are arranged on the sides, facing the moving end, of the supporting frames correspondingly, and sprayers are fixed to the output ends of the lead screw assemblies correspondingly. Through the turnover detection and repair device, after detection and repair of one side are completed, under the condition that follow-up detection and repair of the gypsum board are not affected, the gypsum board of which one side is detected and repaired is turned over, and the other side of the gypsum board is detected and repaired, so that the integrity of the gypsum board during detection and repair and the detection and repair efficiency are guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to detection repair device field, concretely relates to a gypsum board surface detection repair device. BACKGROUND

[0002] Gypsum board is a kind of material made of building gypsum as main raw material, is a kind of building material with light weight, higher strength, thinner thickness, convenient processing and good sound insulation, heat insulation and fire resistance etc., is one of new light boards that are currently developed, is widely used in interior partition wall, wall covering panel, ceiling, sound-absorbing board, ground base plate and various decorative boards etc.of various buildings such as residence, office building, shop, hotel and industrial plant, after gypsum board processing is completed, in order to packing quality and aesthetic degree, the outer surface of gypsum board will be detected.

[0003] In prior art, when detecting and repairing gypsum board, most need artificial or industrial camera identification, and then suture or polishing after identifying defects, but it can only detect and repair single side each time, and the detection is not comprehensive enough, or the gypsum board needs to be turned over in the middle of detection, which leads to slow detection and repair process, based on this, we propose a gypsum board surface detection repair device. UTILITY MODEL CONTENT

[0004] In order to solve the technical problems existing in the prior art, the utility model provides a gypsum board surface detection repair device.

[0005] In order to achieve the above purpose, the utility model provides the following technical scheme: a gypsum board surface detection repair device, including conveying frame and drive motor, conveying frame inside upper and lower symmetry rotationally connected with transmission roller, every two transmission rollers outside is respectively equipped with upper conveyor belt and lower conveyor belt, the moving direction of upper conveyor belt and lower conveyor belt is opposite, drive motor and upper conveyor belt feeding end top are all fixed with support frame, the side of support frame towards drive motor or upper conveyor belt is all provided with industrial camera, the side of support frame towards moving end is all provided with screw rod assembly, and the output end of screw rod assembly is all fixed with spray gun, the side of screw rod assembly away from support frame is all provided with repair scraper, repair scraper can be detachably fixed in conveying frame inside, the conveying frame inside of lower conveyor belt feeding end is rotationally connected with guide plate, the side of conveying frame below guide plate is fixed with support plate, and a plurality of springs are fixed between the bottom surface of guide plate and the top surface of support plate at equal intervals.

[0006] Preferably, a drive motor is mounted on the outer surface of the conveyor frame outside one of the drive rollers, and a pulley is rotatably connected to the outer surface of the conveyor frame inside the drive motor via a bearing. One end of the pulley away from the conveyor frame is fixed to the output end of the drive motor, and the end closer to the conveyor frame is fixed to the end of one of the drive rollers. The two pulleys are connected by a drive belt. The drive roller above one of the drive rollers extends to the outer side of the conveyor frame and is fixed with a gear. Another gear is fixed to the outer side of the pulley away from the drive motor, and the two gears are meshed together.

[0007] Preferably, each lead screw assembly consists of a servo motor, a lead screw, a moving sleeve, and a slide rail box. The slide rail box is fixed above the top surface of the upper conveyor belt and the lower conveyor belt. The lead screw is rotatably connected inside the slide rail box via bearings. Each lead screw is threaded with a moving sleeve, and the end of the moving sleeve extending to the outside of the slide rail box is fixed to the side of the sprayer. The end of the lead screw extending to the outside of the slide rail box is fixedly connected to the output end of the servo motor, and the servo motor is mounted on the slide rail box.

[0008] Preferably, each repair scraper is inclined on the side facing the spring, each repair scraper has a fixed sleeve symmetrically fixed on its top surface, each fixed sleeve has a fixed screw threaded inside, and each fixed screw abuts against the inner wall of the conveyor frame on its outer side.

[0009] Preferably, each fixing screw is configured as a horizontally placed I-shaped screw, each fixing sleeve has a threaded hole inside that mates with the fixing screw, and each fixing screw has an anti-slip pad glued to one side facing the conveyor frame.

[0010] Preferably, a fixing plate is fixed on the inner wall of the conveyor frame above the lower conveyor belt on the side of the guide plate, and a servo cylinder is installed in the middle of the fixing plate away from the guide plate. The output end of the servo cylinder slides through the fixing plate and is fixed with a rubber ball.

[0011] Preferably, both ends of the guide plate are arc-shaped, the guide plate is inclined downwards towards the lower conveyor belt, and the width of the guide plate is equal to the width of the lower conveyor belt.

[0012] Preferably, each spring is fitted with a guide tube on its outer side, the bottom surface of which is fixed to the top surface of the support plate, and the height of each guide tube is less than the height of the spring.

[0013] Compared with the prior art, this utility model provides a gypsum board surface inspection and repair device, which has the following beneficial effects:

[0014] 1. The utility model discloses a one -sided detection repair is completed, and under the condition that does not influence subsequent gypsum board detection repair, the gypsum board of one -sided detection repair is turned over, and the other side of gypsum board is detected and is repaired, so as to guarantee the integrity of gypsum board when detecting and repairing, and the efficiency of detection and repair.

[0015] 2. When detecting the recess or crack, the spray device can spray gypsum into the recess or crack to repair the gypsum board, and when detecting the surface protrusion, the repair scraper can scrape off the excess part to ensure the repair effect.

[0016] 3. When the gypsum board is turned over, the spring at the bottom buffers and protects the gypsum board during turning over, and the rubber ball is pushed to avoid damaging the gypsum board during turning over, thereby improving the protection performance of the gypsum board during detection and repair. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, and are used to explain the utility model together with embodiments of the utility model, and do not constitute the limitation to the utility model, and in the drawings:

[0018] Figure 1 It is left side structure schematic drawing of the whole gypsum board surface detection repair device in the embodiment;

[0019] Figure 2 It is right side structure schematic drawing of the detection repair device in the embodiment;

[0020] Figure 3 It is the cross section structure of the detection repair device in the embodiment and is shown schematically from below;

[0021] Figure 4 It is the repair scraper connecting structure schematic drawing in the embodiment;

[0022] Figure 5 It is the guide plate connecting structure schematic drawing from below in the embodiment.

[0023] In the drawing: 1, conveying frame;2, drive motor;3, upper conveying belt;4, lower conveying belt;5, pulley;6, transmission belt;7, gear;8, transmission roller;9, support frame;10, industrial camera;11, screw assembly;12, spray device;13, repair scraper;14, fixed sleeve block;15, fixed screw;16, antiskid rubber pad;17, guide plate;18, support plate;19, spring;20, guide pipe;21, fixed plate;22, servo cylinder;23, rubber ball. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and shown in the accompanying drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0025] The present embodiment provides a gypsum board surface detection and repair device, which comprises a detection device and a repair device. Figures 1 to 5As shown, it comprises a conveying frame 1 and a driving motor 2, the conveying frame 1 is internally and symmetrically connected with driving rollers 8, each group of two driving rollers 8 is respectively sleeved with an upper conveying belt 3 and a lower conveying belt 4, the moving direction of the upper conveying belt 3 and the lower conveying belt 4 is opposite, the driving motor 2 and the upper conveying belt 3 are both fixed with support frames 9 at the top of the feeding end, the side of the support frame 9 facing the driving motor 2 or the upper conveying belt 3 is provided with an industrial camera 10, the side of the support frame 9 facing the moving end is provided with a lead screw assembly 11, and the output end of the lead screw assembly 11 is fixed with a sprayer 12, specifically, each lead screw assembly 11 is composed of a servo motor, a lead screw, a moving sleeve block and a sliding rail box, the sliding rail box is fixed above the upper conveying belt 3, the lead screw is rotatably connected to the inside of the sliding rail box through a bearing, each lead screw is threadedly sleeved with a moving sleeve block, and the end of the moving sleeve block extending to the outside of the sliding rail box is fixed to the side of the sprayer 12, the end of the lead screw extending to the outside of the sliding rail box is fixedly connected with the output end of the servo motor, and the servo motor is installed on the sliding rail box, the side of the lead screw assembly 11 away from the support frame 9 is provided with a repair scraper 13, the repair scraper 13 is detachably fixed in the conveying frame 1, the inside of the conveying frame 1 at the feeding end of the lower conveying belt 4 is rotatably connected with a guide plate 17, the side of the conveying frame 1 below the guide plate 17 is fixed with a support plate 18, and a plurality of springs 19 are fixed equidistantly between the bottom surface of the guide plate 17 and the top surface of the support plate 18, when detecting and repairing, the gypsum board is placed on the top surface of the upper conveying belt 3 from the side of the support frame 9, and under the driving of the upper conveying belt 3, it passes through the industrial camera 10, the industrial camera 10 detects the upper surface thereof, after detecting the defect, the lead screw assembly 11 operates to drive the sprayer 12 to move and supplement the recess, when moving to the bottom of the repair scraper 13, the repair scraper 13 scrapes the protruding part, the upper conveying belt 3 continues to drive the gypsum board to move, until the center of gravity of the gypsum board moves above the guide plate 17 and rotates to one side to abut against the guide plate 17, at the same time, the guide plate 17 is pressed to compress the spring 19 to rotate, with the gypsum board sliding on the guide plate 17 to be inclined, the upper part of the gypsum board is pushed, so that the gypsum board surface that has been detected is attached to the guide plate 17, under the driving of the lower conveying belt 4 and the guidance of the guide plate 17, the undetected surface is directed to the industrial camera 10 above the lower conveying belt 4, and can be detected and repaired.

[0026] When the spring 19 is compressed by the pressure of the guide plate 17, in order to avoid the spring 19 being twisted after being subjected to the pressure of the direction deviation, a guide pipe 20 is sleeved outside each spring 19, the bottom surface of the guide pipe 20 is fixed to the top surface of the support plate 18, and the height of each guide pipe 20 is less than the height of the spring 19, so as to guide the spring 19 and avoid affecting the normal rotation of the guide plate 17.

[0027] When the upper conveying belt 3 and the lower conveying belt 4 are running, one of the driving rollers 8 needs to rotate in the opposite direction, for this purpose, the outer surface of the conveying frame 1 outside the driving roller 8 is provided with a driving motor 2, the outer surface of the conveying frame 1 inside the driving motor 2 is rotatably connected with a belt pulley 5 through a bearing, one end of the belt pulley 5 away from the conveying frame 1 is fixed on the output end of the driving motor 2, and the other end close to the conveying frame 1 is fixed on the end of the driving roller 8, the two belt pulleys 5 are drivingly connected through a transmission belt 6, the driving roller 8 above one of the driving rollers 8 extends to the outside of the conveying frame 1 and is fixed with a gear 7, and the other gear 7 is fixed outside the belt pulley 5 away from the driving motor 2, the two gears 7 are meshingly connected, the driving motor 2 drives the belt pulley 5 connected therewith to rotate, which drives the driving roller 8 connected with the belt pulley 5 to rotate, so as to drive the lower conveying belt 4 to move away from the guide plate 17, and at the same time, the other belt pulley 5 drives the driving roller 8 above through the gear 7 to rotate in the opposite direction, so as to drive the upper conveying belt 3 to move towards the guide plate 17.

[0028] In the embodiment, in order to conveniently adjust the distance between the repairing scraper 13 and the top surface of the upper conveying belt 3 or the lower conveying belt 4, or replace the repairing scraper 13, the side of each repairing scraper 13 facing the spring 19 is provided in an inclined shape, the top surface of each repairing scraper 13 is symmetrically fixed with a fixed sleeve block 14, the inside of each fixed sleeve block 14 is threadedly sleeved with a fixed screw 15, each fixed screw 15 is provided in a horizontally placed I-shaped type, the inside of each fixed sleeve block 14 is provided with a threaded hole matched with the fixed screw 15, and the side of each fixed screw 15 facing the conveying frame 1 is fixed with an anti-skid rubber pad 16 by adhesive, and the outside of each fixed screw 15 abuts against the inner wall of the conveying frame 1, when it is necessary to adjust the distance between the repairing scraper 13 and the top surface of the upper conveying belt 3 or the lower conveying belt 4, the fixed screw 15 is screwed to drive the fixed screw 15 to move away from the conveying frame 1, so as to pull the repairing scraper 13, adjust the position of the repairing scraper 13 or pull out the repairing scraper 13 for maintenance and replacement, and after the adjustment is completed, the fixed screw 15 is reversely rotated to drive the anti-skid rubber pad 16 to abut and press against the inner wall of the conveying frame 1.

[0029] In the implementation process of the above scheme, in order to guide the gypsum board moved to the discharging end of the upper conveying belt 3, the guide plate 17 is provided in an arc shape at both ends, the guide plate 17 is provided in an inclined shape downwardly towards the lower conveying belt 4, the width of the guide plate 17 is equal to the width of the lower conveying belt 4, the inner wall of the conveying frame 1 above the lower conveying belt 4 at the side of the guide plate 17 is fixed with a fixed plate 21, the middle of the fixed plate 21 away from the guide plate 17 is provided with a servo air cylinder 22, the output end of the servo air cylinder 22 slidably penetrates through the fixed plate 21 and is fixed with a rubber ball 23, when the gypsum board is inclined to abut against the guide plate 17, the servo air cylinder 22 drives the rubber ball 23 to move to push the upper part of the gypsum board, so that the upper part of the gypsum board is inclined to the guide plate 17, and the board surface after detection can abut against the guide plate 17.

[0030] In the description of the utility model, the term "first", "second", "another", "yet another" is only used for the purpose of description, and can not be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more features. In the description of the embodiments of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0031] In the description of the utility model, it should be pointed out that, unless otherwise specifically defined and limited, the terms "connected", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances. In addition, in the description of the utility model, unless otherwise stated, the meaning of "multiple" is two or more than two.

[0032] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and their equivalents.

Claims

1. A device for detecting and repairing the surface of a gypsum board, comprising a conveying frame (1) and a driving motor (2), characterized in that: The transmission frame (1) is rotatably connected with transmission rollers (8) inside up and down, each group of two transmission rollers (8) is respectively sleeved with an upper conveyor belt (3) and a lower conveyor belt (4) outside, the moving direction of the upper conveyor belt (3) and the lower conveyor belt (4) is opposite, the drive motor (2) and the upper conveyor belt (3) are fixed with support frames (9) on the top of the feeding end, the support frame (9) is provided with an industrial camera (10) on the side facing the drive motor (2) or the upper conveyor belt (3), the support frame (9) is provided with a lead screw assembly (11) on the side facing the moving end, and the output end of the lead screw assembly (11) is fixed with a sprayer (12), the side of the lead screw assembly (11) away from the support frame (9) is provided with a repair scraper (13), the repair scraper (13) is detachably fixed in the transmission frame (1), the transmission frame (1) inside the upper end of the lower conveyor belt (4) is rotatably connected with a guide plate (17), the side of the transmission frame (1) below the guide plate (17) is fixed with a support plate (18), a plurality of springs (19) are fixed between the bottom surface of the guide plate (17) and the top surface of the support plate (18).

2. A gypsum board surface detection and repair apparatus as defined in claim 1, wherein: The transmission frame (1) outside one of the transmission rollers (8) is provided with a drive motor (2), the transmission frame (1) outside the drive motor (2) is rotatably connected with a belt pulley (5) inside, one end of one of the belt pulleys (5) away from the transmission frame (1) is fixed on the output end of the drive motor (2), one end close to the transmission frame (1) is fixed on the end of one of the transmission rollers (8), the two belt pulleys (5) are drivingly connected by a transmission belt (6), the transmission roller (8) above one of the transmission rollers (8) extends to the outside of the transmission frame (1) and is fixed with a gear (7), the belt pulley (5) away from the drive motor (2) is fixed with another gear (7), and the two gears (7) are meshed.

3. A gypsum board surface detection and repair apparatus as defined in claim 1, wherein: Each lead screw assembly (11) is composed of a servo motor, a lead screw, a moving sleeve block and a slide rail box, the lead screw is rotatably connected in the slide rail box fixed on the top surface of the upper conveyor belt (3) and the lower conveyor belt (4) above, each lead screw is threadedly sleeved with a moving sleeve block, one end of the moving sleeve block extending to the outside of the slide rail box is fixed on the side of the sprayer (12), one end of the lead screw extending to the outside of the slide rail box is fixedly connected with the output end of the servo motor, and the servo motor is installed on the slide rail box.

4. The gypsum board surface inspection and repair apparatus of claim 1, wherein: Each repair scraper (13) is inclined on the side facing the spring (19), each repair scraper (13) is symmetrically fixed with a fixed sleeve block (14) on the top surface, each fixed sleeve block (14) is threadedly sleeved with a fixed screw rod (15) inside, and each fixed screw rod (15) is abutted on the inner wall of the transmission frame (1) outside.

5. A gypsum board surface detection and repair apparatus as defined in claim 4, wherein: Each fixed screw rod (15) is arranged in a horizontal H-shaped type, each fixed sleeve block (14) is provided with a threaded hole matched with the fixed screw rod (15) inside, and each fixed screw rod (15) is fixedly provided with a non-slip rubber pad (16) on the side facing the transmission frame (1).

6. A gypsum board surface detection and repair apparatus as defined in claim 1, wherein: The inner wall of the conveying frame (1) above the lower conveying belt (4) on the side of the guide plate (17) is fixed with a fixed plate (21), the middle of the side away from the guide plate (17) of the fixed plate (21) is installed with a servo air cylinder (22), the output end of the servo air cylinder (22) is slidably penetrated through the fixed plate (21) and is fixed with a rubber ball (23).

7. A gypsum board surface detection and repair apparatus as defined in claim 1, wherein: Both ends of the guide plate (17) are arranged in an arc shape, the guide plate (17) is arranged in an inclined shape downward to the side of the downward conveying belt (4), and the width of the guide plate (17) is equal to the width of the lower conveying belt (4).

8. A gypsum board surface detection and repair apparatus as defined in claim 1, wherein: The outer side of each spring (19) is sleeved with a guide pipe (20), the bottom surface of the guide pipe (20) is fixed on the top surface of the supporting plate (18), and the height of each guide pipe (20) is less than the height of the spring (19).