Wire harness assembly detection system
By designing a wire harness assembly and inspection system, the problems of manual material feeding and low efficiency in wire harness inspection were solved, realizing automated inspection and waste removal, and improving inspection efficiency.
Patent Information
- Application Number
- CN202520059722.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Existing wire harness sequence testing instruments require manual feeding and unloading, resulting in low efficiency when testing defective products and failing to achieve automated testing and waste removal.
A wire harness assembly and inspection system was designed, comprising a mounting frame, a wire harness conveying mechanism, an inspection instrument, a waste cleaning mechanism, and a motor-driven clamping device, to achieve automated inspection of wire harnesses and automatic rejection of defective products.
The automated process for wire harness inspection has been implemented, improving inspection efficiency, automatically rejecting defective products, and reducing manual intervention.
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Figure CN223748074U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of wiring harness detection, especially a wiring harness assembly detection system. BACKGROUND
[0002] The wiring harness sequence detector is also called a wiring sequence detector, and the wiring harness sequence detector detects products by using the principle of machine vision.
[0003] However, the existing wiring harness sequence detector needs manual feeding and discharging, and manual removal is needed after the detector issues an alarm sound for unqualified products, which is slow INVENTION CONTENTS
[0004] In order to overcome the above-mentioned defects in the prior art, the utility model provides a wiring harness assembly detection system.
[0005] The utility model solves technical scheme that it adopts: a wiring harness assembly detection system, including mounting frame, mounting frame is provided with four groups, four groups mounting frame between wiring harness transmission mechanism is provided with, wiring harness transmission mechanism front and back two sides of ground each group detection instrument is provided with, the ground opposite side of detection instrument fixed installation support block, the upper end of support block fixed installation guide rail, the upper end of guide rail left and right slide installation slide base, the upper end of slide base is provided with waste cleaning mechanism.
[0006] Further, the wiring harness transmission mechanism includes a mounting shaft, and one group of mounting shafts is movably installed between every two groups of mounting frames.
[0007] Further, the rear end of the right mounting frame is fixedly installed with a first motor, and the power output shaft of the first motor is fixedly connected with the mounting shaft.
[0008] Further, the front end of the slide base is fixedly installed with a second motor, the power output shaft of the second motor is fixedly connected with a gear, the gear is movably installed in the slide base, the lower end of the gear is matched with a rack, and the rack is fixedly installed on the upper end of the guide rail.
[0009] Further, the waste cleaning mechanism comprises a fixed box, the upper end of the fixed box is movably installed with a rotating disc, the upper end of the rotating disc is fixedly installed with a plurality of groups of first telescopic devices, the telescopic end of the first telescopic device is fixedly installed with a mounting plate, the lower end of the mounting plate is fixedly installed with two groups of fixed plates on the front and back sides, the outer side of the fixed plate is fixedly installed with a second telescopic device, and the telescopic end of the second telescopic device is fixedly installed with a clamping rubber plate.
[0010] Further, the inside of the fixed box is fixedly installed with a third motor, and the power output shaft of the third motor is fixedly connected with the rotating disc.
[0011] Further, the outer side of the supporting block is fixedly installed with a fixed block on the ground, and the upper end of the fixed block is fixedly installed with a collecting box, which is located at the lower end of the mounting plate.
[0012] The utility model discloses the beneficial effect is: through the wire harness of detection to be placed between two groups of rubber check blocks, under the action of conveyer belt, from left to right movement, through the detection instrument of setting of front and back sides and detect the line sequence of wire harness, when the unqualified wire harness appears, start second motor and make the two groups of clamping rubber plates on the waste cleaning mechanism move, then start second telescopic device and first telescopic device, make clamping rubber plate can hold wire harness, then start third motor and make mounting plate rotate, fall into collecting box in wire harness, realize the automation detection and waste elimination. BRIEF DESCRIPTION OF DRAWINGS
[0013] The utility model is further illustrated below in connection with the drawings and examples.
[0014] Figure 1 It is the top view of the utility model;
[0015] Figure 2 It is the side sectional view of the utility model;
[0016] Figure 3 It is the side view of the waste cleaning mechanism of the utility model.
[0017] In the drawing: 1. mounting frame, 2. mounting shaft, 3. mounting roller, 4. conveyer belt, 5. rubber check block, 6. first motor, 7. supporting block, 8. guide rail, 9. sliding seat, 10. second motor, 11. gear, 12. rack, 13. fixed box, 14. rotating disc, 15. first telescopic device, 16. mounting plate, 17. fixed plate, 18. second telescopic device, 19. clamping rubber plate, 20. fixed block, 21. collecting box, 22. detection instrument. DETAILED DESCRIPTION
[0018] In order to more clearly illustrate the technical scheme of the utility model, further description will be made to the utility model in connection with the drawings. Obviously, the drawings described below are only one embodiment of the utility model, and for those skilled in the art, other embodiments can be obtained according to the drawings and the embodiment without creative labor, which all belong to the protection scope of the utility model.
[0019] As shown in Figure 1 and Figure 2 The utility model discloses a mounting frame 1 is provided with four groups, four groups mounting frame 1 between the wire harness transmission mechanism is provided with, wire harness transmission mechanism includes mounting shaft 2, mounting shaft 2 is in every two groups mounting frame 1 between each through bearing movable mounting a group, mounting shaft 2 is installed two groups of mounting roller 3 on the front and back symmetry, right side mounting frame 1's rear end fixed mounting first motor 6, first motor 6 power output shaft place fixed connection mounting shaft 2, every two groups mounting roller 3 between left and right tension installation conveying belt 4, conveying belt 4 upper end fixed mounting several groups of rubber block 5, every two groups rubber block 5 between for placing wire harness.
[0020] As shown in Figure 1 and Figure 2 Wire harness transmission mechanism front and back two sides of the ground each group detection instrument 22 is provided with, the oblique opposite surface of detection instrument 22 on the ground fixed mounting support block 7, support block 7's upper end fixed mounting guide rail 8, the upper end of guide rail 8 left and right slide mounting slide base 9, the front end of slide base 9 is fixedly installed second motor 10 through bolt, second motor 10 power output shaft place fixed connection gear 11, gear 11 movable mounting is in the inside of slide base 9, the lower end of gear 11 is installed rack 12 in coordination, rack 12 is fixedly installed on the upper end of guide rail 8 through bolt.
[0021] As shown in Figures 1 to 3 The upper end of slide base 9 is provided with waste cleaning mechanism, waste cleaning mechanism includes fixed box 13, the upper end of fixed box 13 movable mounting turntable 14, the inside of fixed box 13 fixedly installs third motor 23, the power output shaft of third motor 23 place fixed connection turntable 14, the upper end of turntable 14 fixedly installs several groups of first telescopic device 15, the telescopic end of first telescopic device 15 fixedly installs mounting plate 16, the lower end of mounting plate 16 front and back two sides fixedly installs two groups of fixed plate 17, the outside of fixed plate 17 fixedly installs second telescopic device 18, the telescopic end of second telescopic device 18 fixedly installs clamping rubber plate 19, two groups of clamping rubber plate 19 between for clamping the waste material of detection unqualified.
[0022] As shown in Figure 1 and Figure 2As shown, the ground outside of the support block 7 is fixedly installed with a fixed block 20, the upper end of the fixed block 20 is fixedly installed with a collecting box 21, and the collecting box 21 is located at the lower end of the mounting plate 16.
[0023] In use, the wire harness to be detected is placed between the two groups of rubber blocks 5, moves from left to right under the action of the conveying belt 4, the wire sequence of the wire harness is detected by the detector 22 arranged on the front and rear sides, when the unqualified wire harness appears, the second motor 10 is started to move the two groups of clamping rubber plates 19 on the waste cleaning mechanism, then the second telescopic device 18 and the first telescopic device 15 are started, the clamping rubber plate 19 can clamp the wire harness, then the third motor 23 is started to rotate the mounting plate 16, and the wire harness falls into the collecting box 21, so that automatic detection and waste removal are realized.
[0024] The above examples are only exemplary embodiments of the utility model and are not used for limiting the utility model, and the protection scope of the utility model is defined by the claims, and those skilled in the art can make various modifications or equivalent replacements to the utility model within the utility model's essence and protection scope, and the modification or equivalent replacement should also be regarded as falling within the protection scope of the utility model.
Claims
1. A wiring harness assembly detection system comprising a mounting rack (1) characterised in that: The mounting frame (1) is provided with four groups, four groups of the mounting frame (1) is provided with wire harness transmission mechanism, the ground on both sides of the wire harness transmission mechanism front and back is provided with a group of detector (22), the ground opposite to the detector (22) is fixedly installed support block (7), the upper end of the support block (7) is fixedly installed guide rail (8), the upper end of the guide rail (8) is slidably installed slide (9), the upper end of the slide (9) is provided with waste cleaning mechanism.
2. A wiring harness assembly detection system according to claim 1, wherein, The wire harness transmission mechanism comprises a mounting shaft (2), a group of mounting shafts (2) are movably installed between every two groups of mounting frames (1), two groups of mounting rollers (3) are symmetrically installed on the mounting shaft (2), a transmission belt (4) is tensioned and installed between every two groups of mounting rollers (3), a plurality of groups of rubber blocks (5) are fixedly installed on the upper end of the transmission belt (4), and the wire harness is placed between every two groups of rubber blocks (5).
3. A wiring harness assembly detection system according to claim 2, wherein, The rear end of the right mounting frame (1) is fixedly installed with a first motor (6), and the power output shaft of the first motor (6) is fixedly connected with the mounting shaft (2).
4. The wiring harness assembly detection system of claim 1, wherein, The front end of the slide (9) is fixedly installed with a second motor (10), the power output shaft of the second motor (10) is fixedly connected with a gear (11), the gear (11) is movably installed in the slide (9), the lower end of the gear (11) is matched with a rack (12), and the rack (12) is fixedly installed on the upper end of the guide rail (8).
5. A wiring harness assembly detection system according to claim 4, wherein, The waste cleaning mechanism comprises a fixed box (13), a rotating disc (14) is movably installed on the upper end of the fixed box (13), a plurality of groups of first telescopic devices (15) are fixedly installed on the upper end of the rotating disc (14), mounting plates (16) are fixedly installed on the telescopic ends of the first telescopic devices (15), two groups of fixed plates (17) are fixedly installed on the lower end of the mounting plate (16), second telescopic devices (18) are fixedly installed on the outer side of the fixed plate (17), and clamping rubber plates (19) are fixedly installed on the telescopic ends of the second telescopic devices (18).
6. A wiring harness assembly detection system according to claim 5, wherein, The inside of the fixed box (13) is fixedly installed with a third motor (23), and the power output shaft of the third motor (23) is fixedly connected with the rotating disc (14).
7. A wiring harness assembly detection system according to claim 6, wherein, The ground on the outer side of the support block (7) is fixedly installed with a fixed block (20), the upper end of the fixed block (20) is fixedly installed with a collecting box (21), and the collecting box (21) is located at the lower end of the mounting plate (16).