Vacuum dust collection adsorption roller
By designing a vacuum dust collection roller that combines adsorption and dust collection functions, the problems of low waste removal efficiency and high energy consumption in existing technologies have been solved, achieving efficient and low-cost waste removal.
Patent Information
- Application Number
- CN202520044615.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing technologies for removing waste generated during the production of composite current collectors and electrodes suffer from problems such as damaging the membrane surface or high energy consumption, and have low removal efficiency.
Design a vacuum dust collection adsorption roller that combines an adsorption zone and a dust collection zone. The roller is connected to a through hole by a vacuum device to achieve efficient adsorption and removal of waste on the membrane surface. The adsorption zone is located in front of the dust collection zone, and the waste is completely removed when the adsorption roller rotates.
It achieves efficient and thorough removal of waste debris without damaging the membrane surface, and features low energy consumption.
Smart Images

Figure CN223748171U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery production equipment technical field especially relates to a vacuum dust absorption adsorption roller. BACKGROUND
[0002] The production process of composite current collector, pole piece and the like will produce waste scraps attached on the film surface, which not only affects the appearance, but also affects the subsequent processing. The traditional method for removing waste scraps includes mechanical scraping and electrostatic adsorption. The mechanical scraping method usually uses a metal brush or a scraper to remove the waste scraps on the film surface, which is simple to operate, but the contact mode of operation is easy to damage the film surface, and the removal of small particles is not complete. The electrostatic adsorption method uses a high-voltage power supply to generate an electrostatic field to attract waste scraps, so as to remove the waste scraps without damaging the film surface. However, the strength of the electrostatic field is difficult to control, and the energy consumption is high.
[0003] Based on the defects of the above two methods, the waste edge adsorption device disclosed in publication No. CN209831083U discloses an adsorption roller mechanism, which includes a fixed roller and a rotating roller. The rotating roller is sleeved on the fixed roller. The fixed roller has an adsorption end. The rotating roller has a through hole. The area corresponding to the adsorption end of the through hole is an adsorption area. When the adsorption area is away from the adsorption end, it is converted into a material removal area. In this way, the adsorption area is used to adsorb the waste scraps, and the waste scraps are continuously rotated to the material removal area by the rotating roller. The waste scraps are removed under their own gravity, which hardly damages the film surface and has the characteristics of low energy consumption. However, the material removal is realized by the self-weight of the waste scraps, which is easy to cause the situation that the waste scraps do not successfully remove the material and continue to rotate with the rotating roller to the corresponding adsorption end, thereby damaging the film surface, and the waste scrap removal efficiency is low. SUMMARY
[0004] To solve the above-mentioned defects in the prior art, the purpose of the utility model is to provide a vacuum dust absorption adsorption roller, which has the functions of adsorption and dust absorption, can efficiently and completely remove waste scraps, and will not damage the film surface.
[0005] The utility model provides a vacuum dust absorption adsorption roller, which comprises:
[0006] A main roller;
[0007] An adsorption roller, which is rotatably sleeved on the main roller, and a plurality of through holes are formed in the radial outer periphery of the adsorption roller;
[0008] A functional module, which is arranged at one end of the adsorption roller in the axial direction, comprises an adsorption area and a dust absorption area, and is connected to the through holes and an external vacuum equipment. The dust absorption area is located in front of the adsorption area in the rotation direction of the adsorption roller.
[0009] Preferably, one end of the adsorption roller in the axial direction is an adsorption end, the adsorption end is connected to a plurality of through holes through a plurality of adsorption channels, and the functional module is arranged at the adsorption end.
[0010] Preferably, the adsorption end is provided with a first connecting piece, the first connecting piece is provided with a plurality of passages equal in number and one-to-one corresponding to the adsorption channels, the first connecting piece is arranged between the functional module and the adsorption roller, and the adsorption area and the dust collection area are both connected to the through holes through at least one passage and the corresponding adsorption channel.
[0011] Preferably, the other end of the adsorption roller in the axial direction is a fixed end, the fixed end is provided with a second connecting piece, the second connecting piece is blocked at the corresponding end of the plurality of adsorption channels, the first connecting piece and the second connecting piece are both fixedly connected to the adsorption roller, and the first connecting piece and the second connecting piece are both rotatably sleeved on the main roller through bearings.
[0012] Preferably, one end of the second connecting piece away from the adsorption roller is provided with a blocking piece, and the blocking piece is fixedly sleeved on the main roller.
[0013] Preferably, the functional module is rotatably sleeved on the main roller, and the functional module and the adsorption roller are relatively rotatable.
[0014] Preferably, one end of the functional module away from the first connecting piece is provided with a fixing piece, the fixing piece is fixedly sleeved on the main roller, and an elastic piece is arranged between the fixing piece and the functional module.
[0015] Preferably, the functional module comprises an adsorption module and a dust collection module, the adsorption area is arranged in the adsorption module and connected to the adsorption vacuum equipment through an adsorption pipe, and the dust collection area is arranged in the dust collection module and connected to the dust collection vacuum equipment through a dust collection pipe.
[0016] Preferably, the dust collection module is arranged between the first connecting piece and the adsorption module, the dust collection module is provided with a dust collection port corresponding to the dust collection area, and the dust collection port is arranged corresponding to at least one passage;
[0017] The adsorption module is provided with an adsorption port corresponding to the adsorption area, the dust collection module is provided with a through hole corresponding to the adsorption port, and the adsorption port is arranged corresponding to at least one passage through the through hole.
[0018] Preferably, the main roller is of a hollow structure, the adsorption pipe penetrates into the main roller and is bent to extend to the adsorption area of the adsorption module, and the dust collection pipe penetrates into the main roller and is bent to extend to the dust collection area of the dust collection module.
[0019] The vacuum dust collection and adsorption roller has the following technical effects:
[0020] The axial end of the adsorption roller is provided with a functional module, the adsorption area and the dust collection area of the functional module are communicated with the through hole and the external vacuum equipment, and the dust collection area is located in front of the adsorption area along the rotation direction of the adsorption roller. In this way, one end of the film with debris is wound on the adsorption roller, the adsorption roller rotates and the dust collection area and the adsorption area are vacuumized, so that the through hole corresponding to the adsorption area can adsorb the film on the surface of the adsorption roller, so that the dust collection area in front can suck and collect the debris on the surface of the film through the corresponding through hole, so that the efficient and complete removal of the debris can be realized in the case of small area with adsorption and dust collection function, without damaging the film surface, and with the characteristics of low energy consumption. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the vacuum dust collection adsorption roller of the present application.
[0022] Figure 2 It is an axial sectional view of the vacuum dust collection adsorption roller of the present application.
[0023] Figure 3 It is Figure 2 It is an enlarged view of A in the middle.
[0024] Figure 4 It is a second axial sectional view of the vacuum dust collection adsorption roller of the present application.
[0025] Figure 5 It is an axial sectional view of the adsorption roller of the present application.
[0026] Figure 6 It is a radial sectional view of the dust collection module of the vacuum dust collection adsorption roller of the present application.
[0027] Figure 7 It is a radial sectional view of the adsorption module of the vacuum dust collection adsorption roller of the present application.
[0028] Reference signs:
[0029] 1, main roller; 2, adsorption roller; 21, through hole; 22, adsorption end; 23, adsorption channel; 24, fixed end; 3, functional module; 31, adsorption module; 311, adsorption area; 312, adsorption pipe; 313, adsorption port; 32, dust collection module; 321, dust collection area; 322, dust collection pipe; 323, dust collection port; 324, through hole; 4, first connecting piece; 41, passage; 5, second connecting piece; 6, bearing; 7, stop piece; 8, fixing piece; 9, elastic piece. DETAILED DESCRIPTION
[0030] In order to better understand and implement, the technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application.
[0031] In the description of the utility model, it needs to explain, the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and so on indicate the position or location relationship based on the position or location relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated device or element must have a specific orientation, a specific orientation and operation, therefore, it cannot be understood as a limitation on the utility model.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The terms used in the specification of the utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the utility model.
[0033] Referring to Figures 1-4 The utility model provides a kind of vacuum dust absorption roller, comprising: main roller 1, adsorption roller 2 and function module 3.Main roller 1 and adsorption roller 2 are cylindrical structure, adsorption roller 2 is rotatably sleeved in main roller 1, and a plurality of through holes 21 are formed in the radial outer periphery of adsorption roller 2.A plurality of through holes 21 can be dispersedly arranged, or the radial outer periphery of adsorption roller 2 can be a circle, and a plurality of circles can be arranged along the axial direction of adsorption roller 2, as long as the adsorption and dust absorption requirements can be met.
[0034] Function module 3 is arranged at one end of the axial direction of adsorption roller 2, and function module 3 includes adsorption area 311 and dust absorption area 321, adsorption area 311 and dust absorption area 321 are connected to through hole 21 and external vacuum equipment, and dust absorption area 321 is located in front of adsorption area 311 along the rotation direction of adsorption roller 2.Both adsorption area 311 and dust absorption area 321 are cavity structures, and other parts are sealed structures except that they are connected to through hole 21 and external vacuum equipment through pipeline.
[0035] In this way, one end of the film with debris is wound on adsorption roller 2, adsorption roller 2 rotates, and both dust absorption area 321 and adsorption area 311 are vacuumized, so that through hole 21 corresponding to adsorption area 311 can adsorb the film flat on the surface of adsorption roller 2, so that dust absorption area 321 on the front side can suck and collect the debris on the film surface through the corresponding through hole 21, so that efficient and complete removal of debris can be realized in the case of adsorption and dust absorption function in a small area with the rotation of adsorption roller 2, without damaging the film surface, and with the characteristics of low energy consumption and low cost.
[0036] It should be noted that the position, size of adsorption area 311 and dust absorption area 321 and the number and position of corresponding through hole 21 are set according to the adsorption and dust absorption requirements, and they are adjustable structures, not limited to only one.
[0037] Combining Figure 5 The axial one end of the adsorption roller 2 is an adsorption end 22, the adsorption end 22 is connected with a plurality of through holes 21 through a plurality of adsorption channels 23, the functional module 3 is arranged at the adsorption end 22, and the adsorption area 311 and the dust collection area 321 are both connected with the through holes 21 through at least one adsorption channel 23. The number and width of the adsorption channel 23 are determined according to the adsorption and dust collection requirements, and each adsorption channel 23 is arranged corresponding to a plurality of through holes 21 to ensure the adsorption effect on the film and the dust collection effect on the waste.
[0038] The adsorption end 22 is provided with a first connecting piece 4, the first connecting piece 4 is provided with a plurality of passages 41 corresponding to the number of adsorption channels 23, the first connecting piece 4 is arranged between the functional module 3 and the adsorption roller 2, and the adsorption area 311 and the dust collection area 321 are both connected with the through holes 21 through at least one passage 41 and the corresponding adsorption channel 23. The first connecting piece 4 is arranged for convenient connection between the functional module 3 and the adsorption roller 2, and the size of the first connecting piece 4 can be designed according to the size difference between the functional module 3 and the adsorption roller 2 to connect the corresponding adsorption channel 23 and the adsorption area 311 and the dust collection area 321 through the passage 41.
[0039] The axial other end of the adsorption roller 2 is a fixed end 24, the fixed end 24 is provided with a second connecting piece 5, the second connecting piece 5 is blocked at the corresponding end of the plurality of adsorption channels 23, the first connecting piece 4 and the second connecting piece 5 are both fixedly connected with the adsorption roller 2, and the first connecting piece 4 and the second connecting piece 5 are both rotatably sleeved on the main roller 1 through the bearing 6. The smooth rotation effect of the bearing 6 can be achieved by the arrangement of the first connecting piece 4 and the second connecting piece 5 to realize the smooth rotation of the adsorption roller 2, so as to ensure the long-term adsorption and dust collection. Moreover, the second connecting piece 5 blocks the corresponding end of the plurality of adsorption channels 23, which can achieve a sealing effect to ensure that the vacuum effect of the adsorption roller 2 is realized through the adsorption end 22.
[0040] The second connecting piece 5 is provided with a blocking piece 7 away from one end of the adsorption roller 2, and the blocking piece 7 is fixedly sleeved on the main roller 1. The arrangement of the blocking piece 7 in cooperation with the functional module 3 can limit the axial both ends of the adsorption roller 2, so as to prevent the axial movement of the adsorption roller 2 from affecting the adsorption winding effect of the film, thereby ensuring the effect of efficiently removing the waste. Of course, this cooperation is suitable for the case that the functional module 3 is fixed, that is, the functional module 3 is fixedly sleeved on the main roller 1, and the size and position of the dust collection area 321 and the adsorption area 311 cannot be changed after the installation of the functional module 3, unless a new functional module 3 is replaced, and the functionality is relatively single.
[0041] Based on the above problems, the functional module 3 is rotatably sleeved on the main roller 1, and the functional module 3 and the adsorption roller 2 can be relatively rotated. The rotational arrangement of the functional module 3 can change the positions of the dust collection area 321 and the adsorption area 311 to adapt to the waste removal requirements.
[0042] On this basis, the functional module 3 is provided with a fixing part 8 away from one end of the first connecting part 4, the fixing part 8 is fixedly sleeved on the main roller 1, and the fixing part 8 is provided with an elastic part 9 between the functional module 3. The fixing part 8 cooperates with the blocking part 7 to limit the axial ends of the adsorption roller 2, so as to prevent the axial movement of the adsorption roller 2 from affecting the adsorption winding effect of the film, thereby ensuring the effect of efficiently removing the waste chips. The elastic part 9 can be a spring structure, and the functional module 3, the first connecting part 4 and the adsorption roller 2 can compress or rebound the spring, thereby playing a buffering role and avoiding damage caused by rigid connection.
[0043] In combination Figure 6 and Figure 7 The functional module 3 comprises an adsorption module 31 and a dust collection module 32, the adsorption area 311 is arranged in the adsorption module 31 and connected to the adsorption vacuum equipment through the adsorption pipe 312, and the dust collection area 321 is arranged in the dust collection module 32 and connected to the dust collection vacuum equipment through the dust collection pipe 322. The adsorption area 311 is arranged in the adsorption module 31, the dust collection area 321 is arranged in the dust collection module 32, and the two are arranged in two modules respectively, so that the adsorption and dust collection do not interfere with each other, cooperate with two sets of independent vacuum equipment, and can maximize the functions of adsorption and dust collection, and have the characteristics of high efficiency and energy saving.
[0044] Moreover, the dust collection module 32 is arranged between the first connecting part 4 and the adsorption module 31, the dust collection module 32 is provided with a dust collection port 323 corresponding to the dust collection area 321, the dust collection port 323 is arranged corresponding to at least one passage 41, the adsorption module 31 is provided with an adsorption port 313 corresponding to the adsorption area 311, the dust collection module 32 is provided with a through hole 324 corresponding to the adsorption port 313, and the adsorption port 313 is arranged corresponding to at least one passage 41 through the through hole 324. Rotating the dust collection module 32 can adjust the position of the through hole 21 corresponding to the adsorption area 311 and the dust collection area 321, thereby adjusting the position of the waste chips and the adsorption film on the adsorption roller 2, that is, adjusting the adsorption and dust collection angle. Rotating the adsorption module 31 can realize the change of adsorption strength through the corresponding size of the adsorption port 313 and the through hole 324, that is, adjusting the size of the suction force, thereby adapting to different adsorption and dust collection requirements. The size and position of the dust collection port 323 and the adsorption port 313 are determined according to requirements and are not limited herein.
[0045] Meanwhile, the main roller 1 is a hollow structure, the adsorption pipe 312 penetrates into the main roller 1 and is bent to extend to the adsorption area 311 of the adsorption module 31, and the dust collection pipe 322 penetrates into the main roller 1 and is bent to extend to the dust collection area 321 of the dust collection module 32. The adsorption pipe 312 and the dust collection pipe 322 directly seal into the corresponding adsorption area 311 and dust collection area 321, which can ensure the vacuum adsorption and dust collection effect, ensure the flat adsorption film surface, and effectively suck the waste chips on the film surface to collect in the dust collection area 321. Moreover, the dust collection area 321 can be provided with a cleaning device to manually or automatically clean when the waste chips accumulate more.
[0046] The technical means disclosed in the utility model scheme are not limited to the technical means disclosed in the above-mentioned embodiments, and also include technical schemes composed of any combination of the above technical features. It should be pointed out that, for ordinary skilled persons in the technical field, under the premise of not departing from the principle of the utility model, a number of improvements and refinements can be made, and these improvements and refinements are also considered to be within the protection scope of the utility model.
Claims
1. A vacuum cleaning suction roller, characterized in that The application relates to a main roller (1); an adsorption roller (2) rotatably sleeved on the main roller (1), and a plurality of through holes (21) are formed in the radial outer periphery of the adsorption roller (2); a functional module (3) is arranged at one axial end of the adsorption roller (2), and the functional module (3) comprises an adsorption area (311) and a dust collection area (321), the adsorption area (311) and the dust collection area (321) are communicated with the through holes (21) and external vacuum equipment, and the dust collection area (321) is located at the front side of the adsorption area (311) along the rotating direction of the adsorption roller (2). One axial end of the adsorption roller (2) is an adsorption end (22), the adsorption end (22) is communicated with the plurality of through holes (21) through a plurality of adsorption channels (23), the functional module (3) is arranged at the adsorption end (22), and the adsorption area (311) and the dust collection area (321) are communicated with the through holes (21) through at least one adsorption channel (23). The adsorption end (22) is provided with a first connecting piece (4), the first connecting piece (4) is provided with a plurality of passages (41) equal in number to the adsorption channels (23) and corresponding in position, the first connecting piece (4) is arranged between the functional module (3) and the adsorption roller (2), and the adsorption area (311) and the dust collection area (321) are communicated with the through holes (21) through at least one passage (41) and the corresponding adsorption channel (23). The other axial end of the adsorption roller (2) is a fixed end (24), the fixed end (24) is provided with a second connecting piece (5), the second connecting piece (5) is blocked at the corresponding end of the plurality of adsorption channels (23), the first connecting piece (4) and the second connecting piece (5) are fixedly connected with the adsorption roller (2), and the first connecting piece (4) and the second connecting piece (5) are rotatably sleeved on the main roller (1) through bearings (6).
2. The vacuum cleaning suction roller according to claim 1, characterized in that: One end of the second connecting piece (5) away from the adsorption roller (2) is provided with a blocking piece (7), and the blocking piece (7) is fixedly sleeved on the main roller (1).
3. A vacuum cleaning suction roller according to claim 2, characterised in that: The functional module (3) is rotatably sleeved on the main roller (1), and the functional module (3) and the adsorption roller (2) can relatively rotate.
4. The vacuum cleaning suction roller of claim 3, wherein: One end of the functional module (3) away from the first connecting piece (4) is provided with a fixing piece (8), the fixing piece (8) is fixedly sleeved on the main roller (1), and an elastic piece (9) is arranged between the fixing piece (8) and the functional module (3).
5. The vacuum cleaning suction roller of claim 4, wherein: The functional module (3) comprises an adsorption module (31) and a dust collection module (32), the adsorption area (311) is arranged in the adsorption module (31) and connected with adsorption vacuum equipment through an adsorption pipe (312), and the dust collection area (321) is arranged in the dust collection module (32) and connected with dust collection vacuum equipment through a dust collection pipe (322).
6. The vacuum cleaning suction roller of claim 3, wherein: 7. A vacuum cleaning suction roller according to claim 6, characterised in that: 8. The vacuum cleaning suction roller of claim 6, wherein: 9. The vacuum cleaning suction roller of claim 8, wherein: A dust collection module (32) is arranged between the first connecting member (4) and the adsorption module (31), and the dust collection module (32) is provided with a dust collection port (323) corresponding to the dust collection area (321), and the dust collection port (323) is arranged corresponding to at least one of the passages (41); The adsorption module (31) is provided with an adsorption port (313) corresponding to the adsorption area (311), and the dust collection module (32) is provided with a through hole (324) corresponding to the adsorption port (313), and the adsorption port (313) is arranged corresponding to at least one of the passages (41) through the through hole (324).
10. The vacuum cleaning suction roller of claim 9, wherein: The main roller (1) is a hollow structure, the adsorption pipe (312) penetrates into the main roller (1) and is bent to extend to the adsorption area (311) of the adsorption module (31), and the dust collection pipe (322) penetrates into the main roller (1) and is bent to extend to the dust collection area (321) of the dust collection module (32).
Citation Information
Patent Citations
Adsorption roller mechanism and waste edge adsorption device
CN209831083U