Copper wire setting machine with cooling anti-deformation structure

The auxiliary mechanism driven by a servo motor solves the problem of inconvenient movement of the winding roller in the copper wire setting machine, realizes uniform winding and quick replacement of copper wire, and improves the efficiency of the copper wire setting machine.

CN223748268UActive Publication Date: 2026-01-02QINGDAO KINGSMADE COPPER CO LTD
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Patent Information

Application Number
CN202520295083.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-02
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

In the existing copper wire shaping machine, the winding roller is difficult to move during the winding process, resulting in uneven winding of the copper wire. Moreover, replacing the winding roller takes a long time, which affects the efficiency of use.

Method used

The auxiliary mechanism driven by a servo motor uses components such as transmission gears, racks, and guide seats to drive the winding seat to move the winding roller reciprocally horizontally, achieving uniform winding of copper wire. The horizontal movement of the limit seat facilitates quick replacement of the winding roller.

Benefits of technology

This achieves a tight arrangement of copper wires on the take-up roller, avoiding looseness or overlap, simplifying the take-up roller replacement process, and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper wire setting machines, and discloses a copper wire setting machine with a cooling anti-deformation structure, which comprises a workbench, a heating cylinder and an auxiliary mechanism, and the top end of the workbench is sequentially provided with the heating cylinder, a cooling cylinder and a wind-up roller from left to right. When the copper wire winding device is used, the winding seat drives the winding roller to horizontally move back and forth through the auxiliary mechanism, so that copper wires are uniformly wound on the winding roller, the copper wires are tightly arranged on the winding barrel, and the condition of loosening or overlapping is avoided; and the limiting seat horizontally moves until the limiting seat is disconnected with the winding roller, so that the limiting of the winding roller is canceled, the worker can conveniently replace the winding roller, the replacement of the winding roller is quickly completed, the time is saved, and the working efficiency is improved, and therefore, when the copper wire setting machine with the cooling anti-deformation structure is used, the working efficiency is improved. And the effects of conveniently replacing the winding roller and uniformly winding the copper wire are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper wire setting machine technical field, specifically with cooling anti -deformation structure's copper wire setting machine. BACKGROUND

[0002] Copper wire setting machine is a kind of equipment for the copper wire to be stretched and setting, it can be straight by a series of mechanical operations, make it become soft copper wire, facilitate subsequent processing and use;It can quickly, accurately set copper wire, and the shape and size of copper wire after being handled by setting machine are more consistent.

[0003] In order to process copper wire, need to be assisted by copper wire setting machine, first, the workbench is placed in the specified position in factory building, then copper wire is sequentially threaded through heating cylinder, cooling cylinder and winding roller, at this time, first, the copper wire is heated by heating cylinder to soften, then the copper wire is rapidly cooled by cooling cylinder, to avoid deformation of copper wire due to extrusion when winding, finally, the copper wire is wound by the rotation of winding roller;But in the process of using copper wire setting machine, the winding roller is usually directly fixed in the middle of winding seat, it is difficult to move the winding roller back and forth, thereby leading to the difficulty of uniform winding of copper wire on the inner wall of winding roller, and when the winding roller needs to be replaced due to continuous winding of copper wire, the fixed winding roller is time-consuming to disassemble, which is not convenient, thereby affecting the use of copper wire setting machine. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of copper wire setting machine with cooling anti -deformation structure to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of copper wire setting machine with cooling anti -deformation structure, including workbench, heating cylinder and auxiliary mechanism, the workbench top end is sequentially provided with heating cylinder, cooling cylinder and winding roller from left to right, the auxiliary mechanism includes servo motor, rotating column, transmission gear, rack, transmission seat, toothed plate, guide seat, winding seat, fixed column, support seat, extension seat, threaded rod, rotating disc, fixed plate and limit seat, the workbench bottom end one side is equipped with servo motor, and servo motor output end is butt joint with rotating column, and rotating column outer wall top end is welded with transmission gear, the transmission gear outer wall one side is engaged with rack, and rack outer wall one side is welded with transmission seat, and transmission seat inner wall is welded with toothed plate, the transmission seat outer wall both sides are welded with guide seat, and guide seat outer wall top end is connected with winding seat, and winding seat outer wall middle part is connected with winding roller.

[0006] Preferably, the middle parts of the outer walls of the heating cylinder and the cooling cylinder are connected to the top surface of the workbench through fixing seats. The transmission seat has a "mouth" - shaped structure, and the guiding seat has a "T" - shaped structure. An activity groove is opened on one side of the workbench close to the winding seat, and the guiding seat extends into it.

[0007] Preferably, the winding seat has an "L" - shaped structure, a support seat is welded to the middle part of the top end of the winding seat, and an extension seat is welded to one side of the top end of the winding seat. A fixing column is connected to the middle part of the outer wall of the guiding seat.

[0008] Preferably, a threaded rod is rotatably connected inside the extension seat, a turntable is butted against one side of the outer wall of the threaded rod, and the other side of the outer wall of the threaded rod is connected to the support seat through a rotating part. A limiting seat is threadedly connected to the middle part of the threaded rod.

[0009] Preferably, the top of the support seat is arc - shaped. A fixing plate is welded to the top end of the outer wall of the extension seat. A limiting port is opened at the bottom end of the outer wall of the limiting seat, and the fixing plate extends into it.

[0010] Preferably, an activity cavity is opened on one side inside the workbench, and the central lines of the heating cylinder and the cooling cylinder coincide.

[0011] Compared with the prior art, the beneficial effects of the copper wire shaping machine with a cooling and anti - deformation structure of the present utility model are as follows: When in use, through the auxiliary mechanism, the winding seat drives the winding roller to perform reciprocating horizontal movement, so that the copper wire is evenly wound on the winding roller, ensuring that the copper wire is tightly arranged on the winding cylinder without loosening or overlapping; and making the limiting seat move horizontally until it is disconnected from the winding roller, then canceling the limit on the winding roller to facilitate the replacement by the staff, and thus quickly completing the replacement of the winding roller, saving time and improving work efficiency. Therefore, when the copper wire shaping machine with a cooling and anti - deformation structure is in use, it plays a role in facilitating the replacement of the winding roller and evenly winding the copper wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a three - dimensional structure schematic diagram of the present utility model;

[0013] Figure 2 is a right - view three - dimensional剖切 structure schematic diagram of the present utility model;

[0014] Figure 3 is a three - dimensional structure schematic diagram of the auxiliary mechanism in the present utility model;

[0015] Figure 4 is a three - dimensional structure schematic diagram of the transmission seat in the present utility model;

[0016] Figure 5 is a right - view three - dimensional剖切 structure schematic diagram of the limiting seat in the present utility model.

[0017] In the figure: 1, workbench; 2, heating cylinder; 3, cooling cylinder; 4, winding roller; 5, auxiliary mechanism; 501, servo motor; 502, rotating column; 503, transmission gear; 504, rack; 505, transmission seat; 506, toothed plate; 507, guide seat; 508, winding seat; 509, fixed column; 510, support seat; 511, extension seat; 512, threaded rod; 513, turntable; 514, fixed plate; 515, limiting seat. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0019] Please refer to Figures 1-5The utility model provides a copper line setting machine with cooling prevents deformation structure, including workbench 1, heating cylinder 2 and auxiliary mechanism 5, workbench 1 top end is sequentially provided with heating cylinder 2 from left to right, cooling cylinder 3 and winding roller 4, auxiliary mechanism 5 includes servo motor 501, rotary column 502, transmission gear 503, rack 504, transmission seat 505, toothed plate 506, guide seat 507, winding seat 508, fixed column 509, support seat 510, extension seat 511, threaded rod 512, turntable 513, fixed plate 514 and limit seat 515, one side of workbench 1 bottom end is installed servo motor 501, and servo motor 501 output end is butt jointed with rotary column 502, and rotary column 502 outer wall top end is welded with transmission gear 503, and the outer wall one side of transmission gear 503 is connected with rack 504, and the outer wall one side of rack 504 is welded with transmission seat 505, and the inner wall of transmission seat 505 is welded with toothed plate 506, and the outer wall both sides of transmission seat 505 are welded with guide seat 507, and the outer wall top end of guide seat 507 is connected with winding seat 508, and the outer wall middle part of winding seat 508 is connected with winding roller 4;The outer wall middle part of heating cylinder 2 and cooling cylinder 3 is connected with the top surface of workbench 1 through fixed seat, transmission seat 505 is " mouth " character type structure, guide seat 507 is " T " type structure, and the side of workbench 1 close to winding seat 508 is provided with movable groove, and guide seat 507 extends into it;Winding seat 508 is " L " type structure, and the top end middle part of winding seat 508 is welded with support seat 510, and the top end one side of winding seat 508 is welded with extension seat 511, and the outer wall middle part of guide seat 507 is connected with fixed column 509;Threaded rod 512 is rotatably connected in extension seat 511, and the outer wall one side of threaded rod 512 is butt jointed with turntable 513, and the outer wall other side of threaded rod 512 is connected with support seat 510 through rotary piece, and the middle part of threaded rod 512 is connected with limit seat 515 in screw thread;The top of support seat 510 is arc, and fixed plate 514 is welded on the outer wall top end of extension seat 511, and the outer wall bottom end of limit seat 515 is provided with limit mouth, and fixed plate 514 extends into it;The inside one side of workbench 1 is provided with movable cavity, and the center line of heating cylinder 2 and cooling cylinder 3 coincides;Threaded rod 512 and fixed plate 514 are parallel, winding motor is installed on the outer wall top end of winding seat 508, fixed column 509 and workbench 1 are slidingly connected, and the teeth of transmission gear 503 only have half.

[0020] In the specific implementation, during the use of the copper wire shaping machine, when the copper wire is wound by being in contact with the winding roller 4 through the heating cylinder 2 and the cooling cylinder 3, the servo motor 501 is first started to drive the rotating column 502 to rotate. Since the top end of the rotating column 502 is connected with the transmission gear 503, the rotating column 502 is started to drive the transmission gear 503 to rotate. At this time, the side of the transmission gear 503 with teeth is engaged with the rack 504, the rack 504 is connected with the transmission seat 505, and the rotation of the transmission gear 503 drives the horizontal movement of the rack 504. The movement of the rack 504 drives the movement of the transmission seat 505. With the continuous rotation of the transmission gear 503, the side of the transmission gear 503 with teeth is disengaged from the rack 504 and is engaged with the toothed plate 506. Then, when the transmission gear 503 continues to rotate, the transmission gear 503 drives the toothed plate 506 to move horizontally in the opposite direction. Since the toothed plate 506 is connected with the transmission seat 505, the movement of the toothed plate 506 drives the movement of the transmission seat 505. With the continuous rotation of the transmission gear 503, the transmission seat 505 moves horizontally back and forth.

[0021] Since the outer wall of the transmission seat 505 is connected with the guide seat 507, the top end of the guide seat 507 is connected with the winding seat 508, and the movement of the transmission seat 505 drives the movement of the guide seat 507. The movement of the guide seat 507 drives the movement of the winding seat 508. Since the guide seat 507 is connected with the fixed column 509, the fixed column 509 slides along the workbench 1 at this time, thereby guiding the movement of the winding seat 508 and making the movement stable. When the winding roller 4 rotates to wind the copper wire, the winding seat 508 drives the winding roller 4 to move horizontally back and forth, so that the copper wire is uniformly wound on the winding roller 4. This ensures that the copper wire is closely arranged on the winding cylinder and does not appear loose or overlapping, improves the winding efficiency, and uniformly wound can avoid the copper wire from being extruded or rubbed on the winding roller 4.

[0022] With the continuous winding of copper wire, the winding roller 4 needs to be replaced to ensure the normal winding of the copper wire. Because the rotating disc 513 is connected with the threaded rod 512, the threaded rod 512 in the extension seat 511 is first manually rotated, then the threaded rod 512 rotates to generate a pushing force on the limiting seat 515, so that the limiting seat 515 moves away from the supporting seat 510, and because the fixed plate 514 and the limiting seat 515 are in sliding connection, at this time the movement of the limiting seat 515 is guided by the fixed plate 514 to move stably, until the top of the limiting seat 515 is disconnected from the winding roller 4, thereby canceling the limiting of the winding roller 4, and at this time the winding roller 4 is assisted by the supporting seat 510 to prevent the winding roller 4 from falling on one side, then the winding roller 4 is horizontally moved to be disconnected from the winding seat 508, so that the winding roller 4 full of copper wire can be removed, then the winding roller 4 without winding copper wire is connected with the winding seat 508, and the rotating disc 513 is rotated to move the limiting seat 515 towards the supporting seat 510, until the top of the limiting seat 515 contacts the winding roller 4, thereby limiting the winding roller 4, and the replacement of the winding roller 4 can be quickly completed without repeatedly rotating a plurality of bolts, saving time and improving work efficiency, so that the copper wire shaping machine with the cooling and deformation prevention structure plays a role of facilitating the replacement of the winding roller 4 and uniformly winding the copper wire when in use.

[0023] In summary, the copper wire shaping machine with the cooling and deformation prevention structure is used, the workbench 1 is first placed at a specified position in the factory building, then the copper wire is sequentially threaded through the heating cylinder 2, the cooling cylinder 3 and the winding roller 4, at this time the copper wire is first heated by the heating cylinder 2 to soften, then the copper wire is quickly cooled by the cooling cylinder 3 to avoid deformation of the copper wire due to extrusion when winding, and finally the copper wire is wound by the rotation of the winding roller 4, which is the prior art and will not be described in detail here. The auxiliary mechanism 5 drives the winding seat 508 to move horizontally reciprocally with the winding roller 4, so that the copper wire is uniformly wound on the winding roller 4, ensuring that the copper wire is closely arranged on the winding cylinder without loose or overlapping; and the limiting seat 515 moves horizontally until it is disconnected from the winding roller 4, thereby canceling the limiting of the winding roller 4 for the convenience of the staff to replace, so that the replacement of the winding roller 4 is quickly completed, saving time and improving work efficiency.

[0024] The contents not described in detail in the description belong to the prior art known to those skilled in the art.

[0025] Although the utility model has been explained in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A copper wire setting machine with a temperature reduction deformation prevention structure, comprising a workbench (1), a heating cylinder (2) and an auxiliary mechanism (5), the top of the workbench (1) is sequentially provided with the heating cylinder (2), a temperature reduction cylinder (3) and a winding roller (4) from left to right, characterized in that: The auxiliary mechanism (5) comprises a servo motor (501), a rotating column (502), a transmission gear (503), a rack (504), a transmission seat (505), a guide seat (507), a winding seat (508), a fixed column (509), a support seat (510), an extension seat (511), a threaded rod (512), a rotating disc (513), a fixed plate (514) and a limiting seat (515), one side of the bottom end of the workbench (1) is provided with the servo motor (501), the output end of the servo motor (501) is connected with the rotating column (502), the outer wall top end of the rotating column (502) is welded with the transmission gear (503), one side of the outer wall of the transmission gear (503) is connected with the rack (504), one side of the outer wall of the rack (504) is welded with the transmission seat (505), the inner wall of the transmission seat (505) is welded with the toothed plate (506), the outer walls of the transmission seat (505) are welded with the guide seat (507) on both sides, the outer wall top end of the guide seat (507) is connected with the winding seat (508), and the outer wall middle part of the winding seat (508) is connected with the winding roller (4).

2. The copper wire setting machine with temperature-reducing deformation-preventing structure according to claim 1, characterized in that: The middle part of the outer wall of the transmission seat (505) is connected with the workbench (1) top surface through the fixed seat, the transmission seat (505) is in the shape of a "mouth", the guide seat (507) is in the shape of a "T", and the side of the workbench (1) close to the winding seat (508) is provided with a movable groove, and the guide seat (507) extends into the movable groove.

3. The copper wire setting machine with temperature-reducing deformation-preventing structure according to claim 2, characterized in that: The winding seat (508) is in the shape of an "L", the top middle part of the winding seat (508) is welded with the support seat (510), and the top side of the winding seat (508) is welded with the extension seat (511), and the outer wall middle part of the guide seat (507) is connected with the fixed column (509).

4. The copper wire setting machine with temperature-reducing deformation-preventing structure according to claim 3, characterized in that: The threaded rod (512) is rotatably connected in the extension seat (511), the outer wall one side of the threaded rod (512) is connected with the rotating disc (513), the outer wall other side of the threaded rod (512) is connected with the support seat (510) through a rotating part, and the middle part of the threaded rod (512) is connected with the limiting seat (515).

5. The copper wire setting machine with temperature-reducing deformation-preventing structure according to claim 4, characterized in that: The top of the support seat (510) is in the shape of a circular arc, the outer wall top end of the extension seat (511) is welded with the fixed plate (514), the outer wall bottom end of the limiting seat (515) is provided with a limiting opening, and the fixed plate (514) extends into the limiting opening.

6. The copper wire setting machine with temperature-reducing deformation-preventing structure according to claim 1, characterized in that: One side of the inside of the workbench (1) is provided with a movable cavity, and the center lines of the heating cylinder (2) and the cooling cylinder (3) coincide.