Pipe coiling machine for corrugated pipe production
By designing an automated pipe rolling machine, the automatic cutting and unloading of corrugated pipes has been achieved, solving the problem of inconvenience in manual unloading after corrugated pipe cutting in the existing technology, and improving the convenience of unloading.
Patent Information
- Application Number
- CN202520293126.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-24
AI Technical Summary
The existing corrugated pipes require manual cutting after cutting, and the flexibility of the pipes makes cutting inconvenient.
A pipe winding machine for corrugated pipe production was designed, comprising a pipe winding assembly, a support assembly, a cutting assembly, a feeding assembly, and a linkage assembly. The linkage assembly enables automated linkage between cutting and feeding. After cutting, the feeding assembly tilts to allow the corrugated pipe to come out under the action of gravity.
It has enabled automated cutting and unloading of corrugated pipes, reducing the complexity of manual operation and improving the convenience of unloading.
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Figure CN223748658U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of corrugated pipe winding machine, specifically, and particularly relates to a winding machine for corrugated pipe production. BACKGROUND
[0002] The corrugated pipe winding machine is a special mechanical equipment for manufacturing corrugated pipes. The corrugated pipe is a kind of pipeline with wavy surface, which has the characteristics of high flexibility, strong pressure resistance and good expansion, and is widely used in municipal drainage, agricultural irrigation, cable protection, ventilation system and other fields. The winding machine winds the metal strip or plastic strip into a continuous spiral corrugated pipe through a specific forming process.
[0003] A pre-stressed metal corrugated pipe winding machine is disclosed in Chinese patent CN215998898U, which relates to a corrugated pipe winding machine. The pre-stressed metal corrugated pipe winding machine comprises a winding machine body, a cutting machine body arranged on the winding machine body, and a clamping assembly arranged on the cutting machine body. The clamping assembly comprises two L-shaped connecting plates and two support rings. The two L-shaped connecting plates are symmetrically fixed on both sides of the cutting machine body. The support rings are fixed on the side of the L-shaped connecting plates away from the cutting machine body. The support rings and the winding pipe of the winding machine body are on the same axis. Two through holes are formed in the side wall of the support ring. Two support rods are arranged in the through holes. An adjusting device is arranged between the through hole and the support rod to facilitate the adjustment of the support rod. A U-shaped plate is fixed on the bottom of the support rod. A support column is fixed on the U-shaped plate. A roller is rotatably arranged on the support column.
[0004] The existing corrugated pipe needs to be cut when it reaches a certain length. However, if the extended corrugated pipe is not supported, it will be affected by gravity and deformed. In the above document, a U-shaped plate is fixed on the support column, and a roller is rotatably arranged on the support column to support the corrugated pipe. However, the cut corrugated pipe still remains on the U-shaped plate, and the worker needs to manually carry the corrugated pipe for unloading. Since the corrugated pipe is long and flexible, it is inconvenient to carry the corrugated pipe for unloading by one person.
[0005] There is no effective solution to the problems in the related technology. UTILITY MODEL CONTENTS
[0006] In view of the problems in the related technology, the utility model proposes a winding machine for corrugated pipe production to overcome the above technical problems existing in the existing related technology.
[0007] To solve the above technical problems, the utility model is realized by the following technical scheme:
[0008] The utility model discloses a kind of pipe winding machines for corrugated pipe production, including pipe winding component, the side of pipe winding component is provided with support assembly, the outer surface of support assembly is provided with cutting assembly, the side of support assembly is provided with blanking assembly, cutting assembly and blanking assembly between are provided with linkage assembly, pipe winding component is used to roll into corrugated pipe with steel band, support assembly is used to support corrugated pipe, cutting assembly is used to cut off corrugated pipe, linkage assembly is used to make cutting assembly and blanking assembly between linkage.
[0009] Further, the pipe winding component includes a base, a first motor and a fixed seat are fixedly installed on the top of the base, the output shaft of the first motor is rotatably connected with the fixed seat, and a forming roller is fixedly connected to the outer surface of the fixed seat.
[0010] Further, the support assembly includes a first stand, a square frame is fixedly connected to the upper end of the first stand, a second stand is fixedly connected to the top of the square frame, a support hopper is fixedly connected to the upper end of the second stand, and the square frame is located on the side of the base.
[0011] Further, the cutting assembly includes a guide rail, the guide rail is fixedly connected to the top of the square frame, an electric sliding block is slidably connected to the outer surface of the guide rail, a square plate is fixedly installed on the top of the electric sliding block, a support is fixedly connected to the top of the square plate, a second motor is fixedly installed on the top of the support, a cutting blade is rotatably connected to the output shaft of the second motor, and the cutting blade is rotatably connected to the support.
[0012] Further, the blanking assembly includes a fixed frame, a rotating shaft is rotatably connected to the outer surface of the fixed frame, a rotating column is fixedly connected to the outer surface of the rotating shaft, a receiving hopper is fixedly connected to the upper end of the rotating column, a first baffle and a second baffle are respectively fixedly installed on the side of the fixed frame, the fixed frame and the receiving hopper are located on the side of the square frame, and a counterweight is fixedly connected to the side of the receiving hopper.
[0013] Further, the linkage assembly includes a connecting plate, the connecting plate is fixedly connected to the side of the square plate, a rack is fixedly connected to the outer surface of the connecting plate, a gear is fixedly connected to the end of the rotating shaft, and the rack is used to drive the gear to rotate.
[0014] Further, a first pulley is fixedly connected to the output shaft of the second motor, a second pulley is coaxially connected to the outside of the cutting blade, and a belt is installed between the first pulley and the second pulley.
[0015] The utility model has the following beneficial effects:
[0016] 1. This utility model connects the cutting component and the feeding component. The support component and the feeding component are located on both sides of the cutting component. After the cutting component is started, it can move to cut the corrugated pipe on the support component and the feeding component. Then, the feeding component is pushed to rotate. At this time, the feeding component drives the corrugated pipe to tilt. The feeding component can no longer support the corrugated pipe, and the corrugated pipe can be removed from the feeding component under the action of gravity, which is more convenient for feeding.
[0017] 2. This utility model uses the connection of rack and gear. The rack and connecting plate move with the square plate. The square plate drives the cutting blade to move and cuts the corrugated pipe. The rack meshes with the gear and pushes it to rotate. The gear drives the rotating shaft, rotating column and receiving hopper to rotate, so that the receiving hopper tilts to achieve automatic feeding, which is more convenient.
[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the external contour structure of this utility model. Figure 1 ;
[0021] Figure 2 This is a schematic diagram of the external contour structure of this utility model. Figure 2 ;
[0022] Figure 3 This is a schematic diagram of the cutting blade structure of this utility model;
[0023] Figure 4 For the present utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;
[0024] Figure 5 For the present utility model Figure 2 Enlarged schematic diagram of the structure at point B;
[0025] Figure 6 For the present utility model Figure 2 Enlarged schematic diagram of the structure at point C.
[0026] The attached diagram lists the components represented by each number as follows:
[0027] 1, pipe winding assembly; 101, base; 102, first motor; 103, fixed seat; 104, forming roller; 2, support assembly; 201, first column; 202, square frame; 203, second column; 204, support hopper; 3, cutting assembly; 301, guide rail; 302, electric sliding block; 303, square plate; 304, support; 305, second motor; 306, cutting blade; 4, blanking assembly; 401, fixed frame; 402, rotating shaft; 403, rotating column; 404, receiving hopper; 405, first baffle; 406, second baffle; 407, counterweight; 5, linkage assembly; 501, connecting plate; 502, rack; 503, gear; 6, first pulley; 7, second pulley; 8, belt. DETAILED DESCRIPTION
[0028] The technical solutions in the utility model embodiments will be clearly and completely described below with reference to the drawings in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] In the description of the utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the utility model.
[0030] Please refer to Figures 1-6 As shown in the drawings, the utility model is a pipe winding machine for corrugated pipe production, which comprises a pipe winding assembly 1, the side of the pipe winding assembly 1 is provided with a support assembly 2, the outer surface of the support assembly 2 is provided with a cutting assembly 3, the side of the support assembly 2 is provided with a blanking assembly 4, the cutting assembly 3 and the blanking assembly 4 are provided with a linkage assembly 5, the pipe winding assembly 1 is used for winding steel strips into corrugated pipes, the support assembly 2 is used for supporting the corrugated pipes, the cutting assembly 3 is used for cutting the corrugated pipes, and the linkage assembly 5 is used for linking the cutting assembly 3 and the blanking assembly 4.
[0031] After the steel strip is wound on the pipe winding assembly 1, the pipe winding assembly 1 is started to wind the steel strip into a corrugated pipe, the formed corrugated pipe moves from the pipe winding assembly 1 to the support assembly 2, then the cutting assembly 3 is started to cut the corrugated pipe on the support assembly 2, the cut corrugated pipe stays on the blanking assembly 4 on the side of the cutting assembly 3, at this time, the cutting assembly 3 continues to move to push the blanking assembly 4 to rotate through the linkage assembly 5, so that the corrugated pipe on the blanking assembly 4 realizes blanking under the action of gravity.
[0032] The utility model discloses a connection of cutting assembly 3 and blanking assembly 4, and support assembly 2 and blanking assembly 4 are located at the both sides of cutting assembly 3 respectively, and cutting assembly 3 can cut corrugated pipe on support assembly 2 and blanking assembly 4 after moving, then pushes blanking assembly 4 to rotate, at this moment, blanking assembly 4 drives corrugated pipe to incline, and blanking assembly 4 can not support corrugated pipe any more, and corrugated pipe can be separated from blanking assembly 4 under the action of gravity, and it is convenient to unload.
[0033] In an embodiment, for the above-mentioned pipe winding assembly 1, the pipe winding assembly 1 comprises a base 101, a first motor 102 and a fixed seat 103 are fixedly installed on the top of the base 101, the output shaft of the first motor 102 is rotatably connected with the fixed seat 103, and a forming roller 104 is fixedly connected to the outer surface of the fixed seat 103.
[0034] The steel belt is wound on the output shaft of the first motor 102 and is pressed by the forming roller 104, the first motor 102 is started, the output shaft of the first motor 102 drives the steel belt to rotate, and the steel belt is deformed into a corrugated pipe with a thread-like outer surface after being pressed by the forming roller 104 and rotating with the output shaft of the first motor 102, and the corrugated pipe can move under the action of the thread on the outer surface.
[0035] In an embodiment, for the above-mentioned support assembly 2, the support assembly 2 comprises a first stand 201, a square frame 202 is fixedly connected to the upper end of the first stand 201, a second stand 203 is fixedly connected to the top of the square frame 202, a support hopper 204 is fixedly connected to the upper end of the second stand 203, and the square frame 202 is located on the side surface of the base 101.
[0036] The formed corrugated pipe moves into the support hopper 204, the second stand 203 and the square frame 202 at the bottom of the support hopper 204 support the corrugated pipe, the first stand 201 at the bottom of the square frame 202 has multiple groups, the square frame 202 is supported by the first stand 201 to make the support hopper 204 at the top of the square frame 202 have a certain ground clearance, and the corrugated pipe is conveniently supported.
[0037] In an embodiment, for the above-mentioned cutting assembly 3, the cutting assembly 3 comprises a guide rail 301, the guide rail 301 is fixedly connected to the top of the square frame 202, an electric sliding block 302 is slidably connected to the outer surface of the guide rail 301, a square plate 303 is fixedly installed on the top of the electric sliding block 302, a support 304 is fixedly connected to the top of the square plate 303, a second motor 305 is fixedly installed on the top of the support 304, a cutting blade 306 is drivingly connected to the output shaft of the second motor 305, and the cutting blade 306 is rotatably connected with the support 304.
[0038] Start the second motor 305, the second motor 305 drives the cutting blade 306 to rotate, start the electric sliding block 302, the electric sliding block 302 drives the support 304 and the cutting blade 306 to move along the guide rail 301, at this time the cutting blade 306 in rotation can cut off the corrugated pipe.
[0039] In an embodiment, for the above-described blanking assembly 4, the blanking assembly 4 comprises a fixed frame 401, the outer surface of the fixed frame 401 is rotatably connected with a rotating shaft 402, the outer surface of the rotating shaft 402 is fixedly connected with a rotating column 403, the upper end of the rotating column 403 is fixedly connected with a receiving hopper 404, the side surface of the fixed frame 401 is respectively fixedly installed with a first baffle 405 and a second baffle 406, the fixed frame 401 and the receiving hopper 404 are located at the side surface of the square frame 202, and the side surface of the receiving hopper 404 is fixedly connected with a counterweight 407.
[0040] The receiving hopper 404 and the supporting hopper 204 are respectively located at the two sides of the cutting blade 306, the cut-off corrugated pipe is located on the receiving hopper 404, the receiving hopper 404 and the rotating column 403 are rotated around the rotating shaft 402, so that the receiving hopper 404 is inclined, at this time the receiving hopper 404 no longer supports the corrugated pipe, and the corrugated pipe can fall from the receiving hopper 404 under the action of gravity, the first baffle 405 and the second baffle 406 on the fixed frame 401 can limit the rotation angle of the rotating column 403, when the rotating column 403 is in a vertical state, the counterweight 407 on the receiving hopper 404 can make it have a tendency to rotate close to the first baffle 405, so that the rotating column 403 can continuously maintain the vertical state.
[0041] In an embodiment, for the above-described linkage assembly 5, the linkage assembly 5 comprises a connecting plate 501, the connecting plate 501 is fixedly connected at the side surface of the square plate 303, the outer surface of the connecting plate 501 is fixedly connected with a rack 502, the end of the rotating shaft 402 is fixedly connected with a gear 503, and the rack 502 is used to drive the gear 503 to rotate.
[0042] The square plate 303 drives the connecting plate 501 and the rack 502 to move, until the cutting blade 306 cuts off the corrugated pipe, the rack 502 is in contact with the gear 503, and the square plate 303 continues to move, so that the rack 502 is engaged with the gear 503 and drives the gear 503, the rotating shaft 402 and the rotating column 403 to rotate, so that the receiving hopper 404 on the rotating column 403 is inclined to realize blanking.
[0043] In one embodiment, for the second motor 305 described above, the output shaft of the second motor 305 is fixedly connected with a first pulley 6, the outside of the cutting blade 306 is coaxially connected with a second pulley 7, and the first pulley 6 and the second pulley 7 are installed with a belt 8 therebetween.
[0044] After the second motor 305 is started, the output shaft of the second motor 305 drives the first pulley 6 to rotate, the first pulley 6 drives the second pulley 7 to rotate through the belt 8, and the cutting blade 306 coaxially connected with the second pulley 7 can rotate accordingly.
[0045] Through the above technical scheme, 1, through the connection of the cutting assembly 3 and the blanking assembly 4, the supporting assembly 2 and the blanking assembly 4 are respectively located on the two sides of the cutting assembly 3, the cutting assembly 3 is moved after being started to cut the corrugated pipe on the supporting assembly 2 and the blanking assembly 4, then the blanking assembly 4 is pushed to rotate, at this time the blanking assembly 4 drives the corrugated pipe to be inclined, the blanking assembly 4 can no longer support the corrugated pipe, and the corrugated pipe can be separated from the blanking assembly 4 under the action of gravity, so that the blanking is more convenient; 2, through the connection of the rack 502 and the gear 503, the rack 502 and the connecting plate 501 move with the square plate 303, the square plate 303 drives the cutting blade 306 to move and cut the corrugated pipe, then the rack 502 meshes with the gear 503 and drives the gear 503 to rotate, the gear 503 drives the rotating shaft 402, the rotating column 403 and the receiving hopper 404 to rotate, so that the receiving hopper 404 is inclined to realize automatic blanking, so that the blanking is more convenient.
[0046] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0047] The above disclosed preferred embodiments of the utility model are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments described. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. A pipe winding machine for the production of corrugated pipes, comprising a winding assembly (1), characterized in that, The side of the pipe rolling assembly (1) is provided with a supporting assembly (2), the outer surface of the supporting assembly (2) is provided with a cutting assembly (3), the side of the supporting assembly (2) is provided with a discharging assembly (4), the cutting assembly (3) and the discharging assembly (4) are provided with a linkage assembly (5), the pipe rolling assembly (1) is used for rolling steel belt into a corrugated pipe, the supporting assembly (2) is used for supporting the corrugated pipe, the cutting assembly (3) is used for cutting the corrugated pipe, and the linkage assembly (5) is used for linkage between the cutting assembly (3) and the discharging assembly (4).
2. The pipe winding machine for corrugated pipe production according to claim 1, characterized in that The pipe rolling assembly (1) comprises a base (101), a first motor (102) and a fixed seat (103) are fixedly installed on the top of the base (101), the output shaft of the first motor (102) is rotatably connected with the fixed seat (103), and a forming roller (104) is fixedly connected to the outer surface of the fixed seat (103).
3. The pipe winding machine for corrugated pipe production according to claim 2, characterized in that The supporting assembly (2) comprises a first stand column (201), a square frame (202) is fixedly connected to the upper end of the first stand column (201), a second stand column (203) is fixedly connected to the top of the square frame (202), and a supporting hopper (204) is fixedly connected to the upper end of the second stand column (203).
4. The pipe winding machine for corrugated pipe production according to claim 3, characterized in that The cutting assembly (3) comprises a guide rail (301) fixedly connected to the top of the square frame (202), an electric sliding block (302) is slidably connected to the outer surface of the guide rail (301), a square plate (303) is fixedly installed on the top of the electric sliding block (302), a support (304) is fixedly connected to the top of the square plate (303), a second motor (305) is fixedly installed on the top of the support (304), a cutting blade (306) is rotatably connected to the output shaft of the second motor (305), and the cutting blade (306) is rotatably connected with the support (304).
5. The pipe winding machine for corrugated pipe production according to claim 4, characterized in that The discharging assembly (4) comprises a fixed frame (401), a rotating shaft (402) is rotatably connected to the outer surface of the fixed frame (401), a rotating column (403) is fixedly connected to the outer surface of the rotating shaft (402), a receiving hopper (404) is fixedly connected to the upper end of the rotating column (403), a first baffle (405) and a second baffle (406) are fixedly installed on the side of the fixed frame (401), respectively, and the fixed frame (401) and the receiving hopper (404) are located on the side of the square frame (202).
6. The pipe winding machine for corrugated pipe production according to claim 5, characterized in that The linkage assembly (5) comprises a connecting plate (501) fixedly connected to the side of the square plate (303), a rack (502) is fixedly connected to the outer surface of the connecting plate (501), and a gear (503) is fixedly connected to the end of the rotating shaft (402), so that the rack (502) is used for driving the gear (503) to rotate.
7. The pipe winding machine for corrugated pipe production according to claim 6, characterized in that The output shaft of the second motor (305) is fixedly connected with a first pulley (6), and the outside of the cutting blade (306) is coaxially connected with a second pulley (7), and a belt (8) is installed between the first pulley (6) and the second pulley (7).
Citation Information
Patent Citations
Prestress metal corrugated pipe coiling machine
CN215998898U