Integral multi-section cutting device for photovoltaic support manufacturing
By designing a photovoltaic bracket cutting device with a sliding movable plate and clamping frame, the problem of multiple clamping required for multi-segment cutting in the existing technology is solved, achieving efficient and stable multi-segment cutting effect, and improving the ease of operation and cutting quality.
Patent Information
- Application Number
- CN202423303660.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing photovoltaic bracket cutting devices can only clamp the two ends of the bracket material, which means that when multiple segments need to be cut, the operator has to repeatedly clamp and position the material, resulting in low efficiency and unstable quality.
A multi-segment cutting device for photovoltaic bracket manufacturing was designed. By setting a sliding moving plate and clamping frame, combined with clamping rods and a pushing structure, it can simultaneously clamp and position multiple segments of photovoltaic bracket raw materials. The height of the cutting machine can be adjusted by using a lifting bracket to adapt to different raw material thicknesses.
This technology enables multi-segment one-time cutting of photovoltaic support raw materials, improving cutting efficiency, reducing the labor intensity of operators, and enhancing cutting quality and equipment flexibility.
Smart Images
Figure CN223748686U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic support manufacturing technical field especially relates to a whole multi -segment cutting device for photovoltaic support manufacturing. BACKGROUND
[0002] As a key supporting structure in solar photovoltaic power generation systems, photovoltaic supports play a crucial role in the field of solar energy utilization. They are mainly used to fix and support photovoltaic modules, ensuring that they can be installed stably and safely in various application scenarios such as rooftops, ground or agricultural greenhouses. Due to the diverse usage scenarios and locations of photovoltaic supports, it is necessary to cut the support raw materials into different lengths according to actual needs to meet the requirements of different installation environments and projects.
[0003] In the processing of photovoltaic supports, cutting is a crucial step. However, the existing cutting mechanisms gradually reveal obvious limitations when handling photovoltaic support raw materials. Specifically, the existing cutting mechanisms can only clamp both ends of the support raw material when cutting, so they can only cut the support raw material into two segments at a time. When multiple cuts are needed on the same support raw material, the lack of a structure for multi-segment clamping of the support raw material forces operators to repeatedly perform clamping and positioning operations, adjusting and fixing the support raw material multiple times before cutting.
[0004] This cutting method has the prominent problems of inconvenience, low efficiency and unstable quality. The inconvenience is mainly reflected in the need to re-clamp and position the support raw material before each cut, increasing the labor intensity and work complexity of operators; the low efficiency is manifested in the discontinuity and repetition of the cutting process, which seriously affects the overall output of the production line.
[0005] Therefore, in view of the many shortcomings in the prior art, we urgently need a whole multi-segment cutting device for photovoltaic support manufacturing to solve this problem. This cutting device should be able to simultaneously clamp and position multiple segments of photovoltaic support raw materials, thereby completing multiple cutting operations at once and significantly improving cutting efficiency and quality. SUMMARY
[0006] The utility model aims at providing a whole multi-segment cutting device for photovoltaic support manufacturing, solving the problem that when multiple cuts are needed on the same support raw material, operators have to repeatedly perform clamping and positioning operations due to the lack of a structure for multi-segment clamping of the support raw material, and adjusting and fixing the support raw material multiple times before cutting.
[0007] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0008] A kind of integral multi-section cutting device for photovoltaic support manufacturing, including cutting table, cutting machine and steel pipe;
[0009] The top of the cutting table is provided with several moving plates, several moving plates are linearly arrayed along the horizontal direction of the cutting table, and the moving plates are slidably connected with the top of the cutting table;
[0010] The top of the moving plate is connected with a clamping frame, the inside of the clamping frame is provided with clamping rods on both sides, and the outside is provided with a pushing structure, and the output end of the pushing structure is slidably connected with the clamping rod through the side wall of the clamping frame.
[0011] Preferably, the top center of the cutting table is connected with a lifting support, the cutting machine is arranged on the inner wall of the lifting support and connected with the lifting module of the lifting support, and the top of the cutting table is connected with a sliding table.
[0012] Preferably, the two sides of the moving plate are fixedly connected with a handle, and the outer ring of the handle is sleeved with a rubber sleeve.
[0013] Preferably, the top of the sliding table is provided with a sliding groove, and the bottom of the moving plate is fixedly connected with a sliding block slidably matched with the sliding groove.
[0014] Preferably, the bottom of the sliding table is fixedly connected with a fixed plate, the top of each fixed plate is fixedly connected with a guide rod, and the two sides of the moving plate are connected with a sliding sleeve slidably matched with the guide rod through the fixed rod.
[0015] Preferably, the pushing structure comprises a pushing cylinder connected with the side wall of the clamping frame, the output end of the pushing cylinder is slidably connected with the clamping rod through the side wall of the clamping frame, and the side of the clamping rod is fixedly connected with several round rods slidably penetrating the side wall of the clamping frame.
[0016] The utility model at least has following beneficial effects:
[0017] The utility model discloses a plurality of movable moving plate and the clamping frame connected with it are arranged, and the clamping rod in the clamping frame and the pushing structure outside are arranged, realize the multi-section simultaneous clamping and positioning of photovoltaic support raw material, improve the cutting efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0019] Figure 1 It is a structural schematic diagram of the present application;
[0020] Figure 2 It is a structural schematic diagram of the lifting support and steel pipe of the present application;
[0021] Figure 3 It is a structural schematic diagram of the moving plate and handle of the present application;
[0022] Figure 4 It is a structural schematic diagram of the guide rod and fixed plate of the present application;
[0023] Figure 5 It is a structural schematic diagram of the clamping rod and push cylinder of the present application.
[0024] In the figure: 1, cutting table; 2, moving plate; 3, cutting machine; 4, lifting support; 5, steel pipe; 6, sliding table; 7, clamping frame; 8, handle; 9, guide rod; 10, fixed plate; 11, sliding groove; 12, sliding sleeve; 13, sliding block; 14, clamping rod; 15, round rod; 16, push cylinder. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the present application more clear and explicit, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.
[0026] Embodiment one
[0027] Please refer to Figures 1-5 The present application is a kind of whole multi-section cutting device for manufacturing photovoltaic support, as shown in the figure, including cutting table 1, cutting machine 3 and steel pipe 5;
[0028] Cutting table 1: as the basic platform of the whole cutting device, cutting table 1 provides stable working surface for placing and supporting the photovoltaic support raw material (steel pipe 5) to be cut. The top is designed with sliding connection structure, so that the moving plate 2 can slide freely on it, so as to adjust the clamping position.
[0029] The moving plate 2 is linearly arranged along the horizontal direction of the cutting table 1, and is connected to the top of the cutting table 1 through sliding connection, so that the position can be adjusted as needed. This design enables the clamping frame 7 to accurately clamp different sections of the raw material, meeting the needs of simultaneous cutting of multiple sections.
[0030] The clamping frame 7 is connected to the top of the moving plate 2, and is used to fix and support the clamping rod 14. The clamping rod 14 arranged on both sides of the inside of the clamping frame 7 can move close to the raw material and clamp it under the action of the pushing structure, ensuring stability during cutting.
[0031] The clamping rod 14 is a direct clamping component inside the clamping frame 7, and can tightly clamp the photovoltaic support raw material under the drive of the pushing structure, preventing it from moving or shaking during cutting.
[0032] The pushing structure is arranged on both sides of the outside of the clamping frame 7, and the output end of the pushing structure slides through the side wall of the clamping frame 7 and is connected with the clamping rod 14. When it is necessary to clamp the raw material, the pushing structure is activated to push the clamping rod 14 close to the raw material, realizing the clamping function.
[0033] The top of the cutting table 1 is provided with a plurality of moving plates 2, and the moving plates 2 are linearly arranged along the horizontal direction of the cutting table 1 and are connected to the top of the cutting table 1 through sliding connection.
[0034] The top of the moving plate 2 is connected with the clamping frame 7, the inside of the clamping frame 7 is provided with the clamping rod 14 arranged on both sides, and the outside is provided with the pushing structure arranged on both sides, and the output end of the pushing structure slides through the side wall of the clamping frame 7 and is connected with the clamping rod 14.
[0035] Embodiment two
[0036] Please refer to Figures 1-5 As shown in the figure, the whole multi-section cutting device for manufacturing photovoltaic support of the embodiment is provided with a lifting support 4 connected to the top center of the cutting table 1, and a cutting machine 3 arranged on the inner wall of the lifting support 4 and connected with the lifting module of the lifting support 4. The top of the cutting table 1 is connected with a sliding table 6. Specifically, through the lifting support 4 connected to the top center of the cutting table 1 and the cutting machine 3 arranged on the inner wall of the lifting support 4 and connected with the lifting module of the lifting support 4, the operator can adjust the height of the cutting machine 3 according to the cutting needs. In the work process, after the raw material is clamped by the clamping frame 7, the operator can start the lifting module of the lifting support 4 to adjust the cutting machine 3 to the appropriate cutting height, and then start the cutting machine 3 for cutting. The height of the cutting machine 3 can be adjusted, which makes the device adapt to the cutting needs of photovoltaic support raw materials of different heights and thicknesses, and improves the flexibility and applicability of the device.
[0037] The top of the sliding table 6 is provided with a sliding groove 11, and the bottom of the moving plate 2 is fixedly connected with a sliding block 13 matched with the sliding groove 11. Specifically, the stable sliding of the moving plate 2 on the sliding table 6 is realized through the sliding groove 11 provided at the top of the sliding table 6 and the sliding block 13 fixedly connected with the sliding groove 11 at the bottom of the moving plate 2. In the working process, when the operator adjusts the position of the moving plate 2, the sliding block 13 slides in the sliding groove 11, ensuring the smooth movement of the moving plate 2. The positioning accuracy and sliding stability of the moving plate 2 are achieved, and the reliability and cutting accuracy of the device are improved.
[0038] The bottom of the sliding table 6 is fixedly connected with a fixed plate 10, and the top of each fixed plate 10 is fixedly connected with a guide rod 9. The two sides of the moving plate 2 are connected with a sliding sleeve 12 matched with the guide rod 9 through a fixed rod. Specifically, the stability of the moving plate 2 during sliding is further enhanced through the fixed plate 10 fixedly connected at the bottom of the sliding table 6, the guide rod 9 fixedly connected at the top of each fixed plate 10, and the sliding sleeve 12 matched with the guide rod 9 and connected with the moving plate 2 through a fixed rod. In the working process, when the moving plate 2 slides, the sliding sleeve 12 slides on the guide rod 9, playing a guiding and supporting role. The moving plate 2 slides more smoothly and is positioned more accurately, improving the overall performance and cutting quality of the device.
[0039] Embodiment three
[0040] Please refer to Figures 1-5 In the embodiment, the two sides of the moving plate 2 are fixedly connected with a handle 8, and the outer ring of the handle 8 is sleeved with a rubber sleeve. Specifically, the operator can adjust the position of the moving plate 2 more comfortably and conveniently through the handle 8 fixedly connected at the two sides of the moving plate 2 and the rubber sleeve sleeved on the outer ring of the handle 8. In the working process, the operator holds the handle 8 and applies force to easily slide the moving plate 2 to the desired position. The operation is convenient and comfortable, the labor intensity of the operator is reduced, and the working efficiency is improved.
[0041] The pushing structure comprises a pushing cylinder 16 connected with the side wall of the clamping frame 7, the output end of the pushing cylinder 16 is slidably connected with the clamping rod 14 through the clamping frame 7, and the clamping rod 14 is fixedly connected with a plurality of round rods 15 slidably penetrating the side wall of the clamping frame 7 at one end. Specifically, the pushing cylinder 16 connected with the side wall of the clamping frame 7 through the pushing structure, the output end of the pushing cylinder 16 slidably connected with the clamping rod 14 through the clamping frame 7, and the clamping rod 14 fixedly connected with a plurality of round rods 15 slidably penetrating the side wall of the clamping frame 7 at one end, realize automatic clamping of the raw material. In the working process, when the operator needs to clamp the raw material, only needs to start the pushing cylinder 16, the output end of the pushing cylinder 16 will push the clamping rod 14 to approach the raw material, at the same time, the round rod 15 slides in the side wall of the clamping frame 7, plays the role of auxiliary support and guide. Achieve uniform clamping force, reliable clamping effect, improve the automation degree and clamping stability of the device.
[0042] The present scheme has the following working process:
[0043] Firstly, the operator places the photovoltaic support raw material to be cut, such as steel pipe 5, on the cutting table 1. The top of the cutting table 1 is provided with a plurality of moving plates 2, which are linearly arrayed along the horizontal direction of the cutting table 1 and are slidably connected with the top of the cutting table 1 through the cooperation of the sliding groove 11 and the sliding block 13, so that they can be adjusted in position as needed. The two sides of the moving plate 2 are fixedly connected with a handle 8, and the outer ring of the handle 8 is sleeved with a rubber sleeve. The operator can hold the handle 8 and apply force to easily slide the moving plate 2 to the desired position.
[0044] Next, the operator adjusts the position of each moving plate 2 according to the cutting requirements of the photovoltaic support raw material, so that the clamping frame 7 connected to the top of the moving plate 2 can accurately clamp different sections of the raw material. The inside of the clamping frame 7 is provided with clamping rods 14 on both sides, which are used to actually clamp the photovoltaic support raw material. In order to realize the clamping of the raw material, the operator operates the pushing structure outside the clamping frame 7. The pushing structure comprises a pushing cylinder 16 connected with the side wall of the clamping frame 7, the output end of the pushing cylinder 16 is slidably connected with the clamping rod 14 through the clamping frame 7, and the clamping rod 14 is fixedly connected with a plurality of round rods 15 slidably penetrating the side wall of the clamping frame 7 at one end. When the pushing cylinder 16 is activated, it will push the clamping rod 14 to approach the raw material, at the same time, the round rod 15 slides in the side wall of the clamping frame 7, plays the role of auxiliary support and guide, so as to realize the clamping of the raw material. Due to the design of the clamping frame 7 and the moving plate 2, multiple sections of raw material can be clamped at the same time, greatly improving the cutting efficiency.
[0045] Once the raw material is clamped, the operator can start the cutting machine 3 to cut. The cutting machine 3 is arranged on the inner wall of the lifting support 4 connected at the top center of the cutting table 1, and is connected with the lifting module of the lifting support 4. The operator can adjust the height of the cutting machine 3 according to the cutting requirements. In the working process, after the raw material is clamped by the clamping frame 7, the operator can start the lifting module of the lifting support 4 to adjust the cutting machine 3 to the appropriate cutting height, and then start the cutting machine 3 to cut. The cutting machine 3 will cut the raw material according to the preset cutting parameters such as cutting length and cutting speed. Since the raw material has been clamped in multiple sections, multiple cutting operations can be completed at one time without repeated clamping and positioning.
[0046] In addition, the bottom of the sliding table 6 is fixedly connected with a fixed plate 10, the top of each fixed plate 10 is fixedly connected with a guide rod 9, and the two sides of the moving plate 2 are connected with a sliding sleeve 12 matched with the guide rod 9 through a fixed rod. When the moving plate 2 slides, the sliding sleeve 12 slides on the guide rod 9, which plays a guiding and supporting role, further enhancing the stability of the moving plate 2 during sliding.
[0047] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.
Claims
1. A multi-segment cutting device for manufacturing photovoltaic brackets, characterized in that, The utility model relates to a cutting device for steel pipe, including: Cutting table (1), cutting machine (3) and steel pipe (5); The top of cutting table (1) is provided with a plurality of moving plates (2), a plurality of moving plates (2) are linear array along the horizontal direction of cutting table (1), and the moving plate (2) is connected with the top of cutting table (1) slidingly, The top of moving plate (2) is connected with clamping frame (7), the inside both sides of clamping frame (7) are provided with clamping rod (14), and the outside both sides are provided with push structure, and the output end of push structure is connected with clamping rod (14) slidingly through the side wall of clamping frame (7).
2. A monolithic multi-stage cutting device for photovoltaic racking manufacturing as claimed in claim 1, wherein, The top center of cutting table (1) is connected with lifting support (4), cutting machine (3) is arranged on the inner wall of lifting support (4) and is connected with the lifting module of lifting support (4), and the top of cutting table (1) is connected with sliding table (6).
3. A monolithic multi-stage cutting device for photovoltaic racking manufacturing as claimed in claim 1, wherein, Both sides of moving plate (2) are fixedly connected with handle (8), and the outer ring of handle (8) is sleeved with rubber sleeve.
4. A monolithic multi-stage cutting device for photovoltaic racking manufacturing as claimed in claim 2, wherein, The top of sliding table (6) is provided with sliding groove (11), and the bottom of moving plate (2) is fixedly connected with sliding block (13) that is slidingly matched with sliding groove (11).
5. A monolithic multi-stage cutting device for photovoltaic racking manufacturing as claimed in claim 4, wherein, The bottom of both sides of sliding table (6) is fixedly connected with fixed plate (10), and the top of each fixed plate (10) is fixedly connected with guide rod (9), and both sides of moving plate (2) are connected with sliding sleeve (12) that is slidingly matched with guide rod (9) through fixed rod.
6. A monolithic multi-stage cutting device for photovoltaic racking manufacturing as claimed in claim 3, wherein, Push structure contains the push cylinder (16) that is connected with the side wall of clamping frame (7), the output end of push cylinder (16) is connected with clamping rod (14) slidingly through clamping frame (7), and one side of clamping rod (14) is fixedly connected with a plurality of circular rods (15) that are slidably penetrated through the side wall of clamping frame (7).