High-frequency welding machine for assembling photovoltaic module

Abstract

The utility model relates to the technical field of photovoltaic module assembly, and discloses a photovoltaic module assembly high-frequency welding machine which comprises a welding table, the top of the welding table is fixedly connected with a rack, photovoltaic supporting pieces can be clamped through two clamping plates, the use height of a placing plate can be adjusted through a hydraulic push rod, and the photovoltaic supporting pieces can be placed on the rack. The position between the calibration piece and the supporting piece can be adjusted through the second electric push rod, so that the overall position calibration of the photovoltaic module is achieved through the calibration piece and the connecting strip, the position deviation of the module before welding is reduced, the welding effect is guaranteed, manual adjustment is not needed, the labor amount of workers can be reduced, and the production efficiency is improved. The second gear drives the first gear and the visual detection assembly to rotate, the inclination angle of the visual detection assembly is changed, the shooting range of the visual detection assembly is adjusted, images around the weld joint are conveniently obtained, and therefore whether the weld joint is qualified or not is detected through the visual detection technology, and the functionality of the device is improved.

Description

TECHNICAL FIELD

[0001] The utility model application relates to photovoltaic module assembly technical field, specifically a photovoltaic module assembly high -frequency welding machine. BACKGROUND

[0002] The welding machine is a kind of processing machine using the method of local heating to connect separate material or part into one body. It makes material melt and connect together after local heating by providing power supply with specific characteristics.

[0003] In prior art, when photovoltaic module is welded using welding machine, the position of photovoltaic module needs to be manually calibrated manually, there is position deviation between multiple calibrations when the number of components is more, and multiple repeated work increases the labor of workers. SUMMARY

[0004] In order to solve the problem that there is position deviation between multiple calibrations when the number of components is more, and multiple repeated work increases the labor of workers, the utility model provides a photovoltaic module assembly high -frequency welding machine to solve the above problems.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of photovoltaic module assembly high -frequency welding machine, including welding table, the welding table top is fixedly connected with rack, the rack one side is fixedly connected with side plate, the side plate one side is provided with calibration mechanism, the calibration mechanism includes connecting strip, electric push rod two and clamping plate, electric push rod two one end is fixedly connected with side plate, electric push rod two other end is fixed with calibration piece, the connecting strip is located calibration piece side, the connecting strip one side is fixedly connected with telescopic link, the telescopic link one end is fixedly connected with clamping plate, the clamping plate is slidably connected with placing plate, the placing plate one side is rotatably connected with threaded rod, threaded rod and clamping plate are connected by screw thread, the placing plate bottom is fixedly connected with hydraulic push rod, the hydraulic push rod bottom is fixedly connected with welding table.

[0007] Further, the welding table top is fixedly connected with support frame, and the support frame top is slidably connected with the calibration piece and the connecting strip.

[0008] Further, the welding table top is fixedly connected with hydraulic cylinder, one end of the hydraulic cylinder is fixedly connected with reinforcing plate, and one side of the reinforcing plate is fixedly connected with welding frame.

[0009] Further, the welding frame bottom is slidably connected with the welding table, and one side of the welding frame is provided with welding assembly.

[0010] Further, one side of the welding frame is fixedly connected with a sleeve ring, an electric push rod one is inserted through the inside of the sleeve ring, one end of the electric push rod one is fixedly connected with a mounting frame, and the mounting frame is in sliding connection with the welding frame.

[0011] Further, one side of the mounting frame is fixedly connected with a motor, one end of an output shaft of the motor is fixedly connected with a gear two, one side of the gear two is engaged with a gear one, and the gear one and the gear two are in rotary connection with the mounting frame.

[0012] Further, one side of the gear one is fixedly connected with a visual detection assembly through the mounting frame, and the visual detection assembly is in rotary connection with the mounting frame.

[0013] Meanwhile, through the above technical scheme, the utility model at least has the following beneficial effects:

[0014] 1、in the utility model, through two clamping plates, the photovoltaic support can be clamped, the use height of the placing plate can be adjusted through the hydraulic push rod, the position between the calibration piece and the support can be adjusted through the electric push rod two, so that the position calibration of the whole photovoltaic module is realized through the calibration piece and the connecting strip, the position deviation before the assembly welding is reduced, so as to ensure the welding effect, manual adjustment is not needed, and then the labor amount of workers can be reduced.

[0015] 2、in the utility model, through the connection between the mounting frame and the electric push rod one, the mounting frame can be driven to move along one side of the welding frame, the gear two can be driven to rotate through the motor, and then the rotation of the gear one and the visual detection assembly is driven through the gear two, the inclination angle of the visual detection assembly is changed, the adjustment of the shooting range of the visual detection assembly is realized, the image around the weld is obtained, so that the visual detection technology is used to detect whether the weld is qualified, and the functionality of the device is increased. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creating any creative labor.

[0017] Figure 1 is a high-frequency welding machine three-dimensional structure schematic diagram according to an embodiment of the present application;

[0018] Figure 2 is Figure 1 the welding assembly structure three-dimensional schematic diagram in the embodiment shown;

[0019] Figure 3 is Figure 1The motor structure installation schematic diagram in the embodiment shown;

[0020] Figure 4 is Figure 1 The gear one and gear two structure meshing schematic diagram in the embodiment shown;

[0021] Figure 5 is Figure 1 The clamping plate structure installation schematic diagram in the embodiment shown.

[0022] In the figure: 1, rack; 2, welding table; 3, side plate; 4, welding frame; 5, welding assembly; 6, support frame; 7, visual detection assembly; 8, placement plate; 9, reinforcing plate; 10, hydraulic cylinder; 11, electric push rod one; 12, motor; 13, gear one; 14, gear two; 15, connecting strip; 16, calibration piece; 17, electric push rod two; 18, telescopic rod; 19, hydraulic push rod; 20, clamping plate; 21, mounting frame. DETAILED DESCRIPTION

[0023] In order to make the application purposes, features and advantages of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the embodiments described below are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0024] Referring to Figures 1-5 A photovoltaic module assembly high-frequency welding machine, comprising a welding table 2, the top of the welding table 2 is fixedly connected with a rack 1, one side of the rack 1 is fixedly connected with a side plate 3, one side of the side plate 3 is provided with a calibration mechanism, the calibration mechanism comprises a connecting strip 15, an electric push rod two 17 and a clamping plate 20, one end of the electric push rod two 17 is fixedly connected with the side plate 3, the other end of the electric push rod two 17 is fixedly connected with a calibration piece 16, the connecting strip 15 is located on one side of the calibration piece 16, one side of the connecting strip 15 is fixedly connected with a telescopic rod 18, one end of the telescopic rod 18 is fixedly connected with the clamping plate 20, the clamping plate 20 is slidably connected with a placement plate 8, one side of the placement plate 8 is rotatably connected with a threaded rod, the threaded rod is connected with the clamping plate 20 through threads, the bottom of the placement plate 8 is fixedly connected with a hydraulic push rod 19, the bottom of the hydraulic push rod 19 is fixedly connected with the welding table 2, the top of the welding table 2 is fixedly connected with a support frame 6, the top of the support frame 6 is slidably connected with the calibration piece 16 and the connecting strip 15, the top of the welding table 2 is fixedly connected with a hydraulic cylinder 10, one end of the hydraulic cylinder 10 is fixedly connected with a reinforcing plate 9, one side of the reinforcing plate 9 is fixedly connected with a welding frame 4.

[0025] Specifically, the welding table 2 can support the bottom of the rack 1, the side plate 3 can shield one side of the rack 1, the side plate 3 can support one end of the electric push rod 17, the electric push rod 17 can adjust the position between the calibration piece 16 and the photovoltaic module, thereby pushing the photovoltaic module to move and realize position calibration, the telescopic rod 18 can realize the connection between the connecting strip 15 and one of the clamping plates 20, thereby supporting one side of the connecting strip 15, the threaded rod can adjust the distance between the two clamping plates 20, thereby assisting in clamping and limiting the photovoltaic module, when the clamping plate 20 moves, the placement plate 8 can guide the movement of the clamping plate 20, improve the stability of the clamping plate 20 when moving, the hydraulic push rod 19 can adjust the use height of the placement plate 8, facilitate the photovoltaic module to be stably placed on the two support frames 6, reduce the position deviation during welding, and ensure the accuracy of the photovoltaic module welding position.

[0026] As an optimization scheme, as shown in Figures 1-4 The welding frame 4 is slidably connected between the welding table 2, the welding assembly 5 is installed on one side of the welding frame 4, the sleeve ring is fixedly connected on one side of the welding frame 4, the electric push rod 11 is inserted through the inside of the sleeve ring, the mounting frame 21 is fixedly connected at one end of the electric push rod 11, the mounting frame 21 is slidably connected between the welding frame 4, the motor 12 is fixedly connected on one side of the mounting frame 21, the output shaft of the motor 12 is fixedly connected with the gear 14 at one end, the gear 14 is meshed with the gear 13 on one side, the gear 13 and the gear 14 are rotatably connected with the mounting frame 21, and the visual detection assembly 7 is fixedly connected on one side of the gear 13 after penetrating through the mounting frame 21. The visual detection assembly 7 is rotatably connected with the mounting frame 21.

[0027] Specifically, when the welding frame 4 moves, the welding table 2 can support and guide the bottom of the welding frame 4, the welding assembly 5 can assist the welding and forming of the photovoltaic module, the sleeve ring can support the installation and use of the electric push rod 11, the electric push rod 11 can drive the mounting frame 21 to move along the welding frame 4, thereby changing the use position of the mounting frame 21, the mounting frame 21 can support and reinforce one side of the motor 12, thereby improving the stability of the motor 12 during use, the motor 12 can provide power for the rotation of the gear 14, thereby realizing the rotation of the gear 14 and the gear 13, the synchronous rotation of the gear 13 and the visual detection assembly 7 changes the inclination angle of the visual detection assembly 7, thereby realizing the adjustment of the detection range of the visual detection assembly 7, and facilitating the capture of the image around the weld.

[0028] Working principle: first, the photovoltaic assembly to be welded is placed on the support frame 6 and the placement plate 8 respectively, the threaded rod on one side of the placement plate 8 is rotated to adjust the distance between the two clamping plates 20, the clamping plate 20 is used to clamp one of the photovoltaic supports, then the hydraulic push rod 19 is used to drive the placement plate 8 to move downward, the bottom of the connecting strip 15 is overlapped with the support frame 6, then the electric push rod 2 17 is used to drive the calibration piece 16 to move above the support frame 6, the distance between the support on the top of the support frame 6 and the support on the top of the placement plate 8 is reduced, at this time the position calibration of the whole photovoltaic assembly is completed, then the welding assembly 5 is used to weld the connection of the photovoltaic assembly, in the welding process, the hydraulic cylinder 10 is used to drive the reinforcing plate 9 to move, the reinforcing plate 9 drives the two welding frames 4 to move synchronously, the position of welding is changed, the length of the welding seam is adjusted, after the welding is received, the welding assembly 5 stops working, the gear two 14 is rotated by the motor 12, the gear one 13 is driven to rotate through the meshing between the gear two 14 and the gear one 13, the visual detection assembly 7 is rotated synchronously with the gear one 13, at this time the inclination angle of the visual detection assembly 7 during use can be adjusted, the image around the welding seam is captured by the visual detection assembly 7, the mounting frame 21 is driven to move along the welding frame 4 by the electric push rod 1 11, the visual detection assembly 7 is moved, the welding seam is visually detected, the detection result can be sent to the external controller, and then whether the current welding seam is qualified is judged according to the detection result.

[0029] The preferred embodiments disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents.

Claims

1. A photovoltaic module assembly high frequency welder characterized by: Including the welding platform (2), the welding platform (2) top fixedly connected with the rack (1), one side of the rack (1) is fixedly connected with the side plate (3), one side of the side plate (3) is provided with the calibration mechanism, the calibration mechanism includes the connecting strip (15), the electric push rod two (17) and the clamping plate (20), one end of the electric push rod two (17) is fixedly connected with the side plate (3), the other end of the electric push rod two (17) is fixed with the calibration piece (16), the connecting strip (15) is located on one side of the calibration piece (16), one side of the connecting strip (15) is fixedly connected with the telescopic rod (18), one end of the telescopic rod (18) is fixedly connected with the clamping plate (20), the clamping plate (20) is slidably connected with the placement plate (8), one side of the placement plate (8) is rotatably connected with the threaded rod, and the threaded rod is connected with the clamping plate (20) through the threaded connection, the bottom of the placement plate (8) is fixedly connected with the hydraulic push rod (19), and the bottom of the hydraulic push rod (19) is fixedly connected with the welding platform (2).

2. The photovoltaic module assembly high-frequency welder of claim 1, wherein: The welding platform (2) top fixedly connected with the support frame (6), the support frame (6) top and calibration piece (16) and connecting strip (15) slidingly connected.

3. The photovoltaic module assembly high-frequency welder of claim 1, wherein: The welding platform (2) top fixedly connected with the hydraulic cylinder (10), one end of the hydraulic cylinder (10) is fixedly connected with the reinforcing plate (9), one side of the reinforcing plate (9) is fixedly connected with the welding frame (4).

4. The photovoltaic module assembly high-frequency welder of claim 3, wherein: The welding frame (4) bottom and welding platform (2) between slidingly connected, one side of the welding frame (4) is provided with the welding assembly (5).

5. The photovoltaic module assembly high-frequency welder of claim 4, wherein: One side of the welding frame (4) is fixedly connected with the sleeve ring, and the electric push rod one (11) is inserted into the sleeve ring. One end of the electric push rod one (11) is fixedly connected with the mounting bracket (21), and the mounting bracket (21) is slidably connected with the welding frame (4).

6. The photovoltaic module assembly high-frequency welder of claim 5, wherein: One side of the mounting bracket (21) is fixedly connected with the motor (12), one end of the output shaft of the motor (12) is fixedly connected with the gear two (14), one side of the gear two (14) is engaged with the gear one (13), and the gear one (13) and the gear two (14) are rotatably connected with the mounting bracket (21).

7. The photovoltaic module assembly high-frequency welder of claim 6, wherein: One side of the gear one (13) is fixedly connected with the visual detection assembly (7) after penetrating the mounting bracket (21), and the visual detection assembly (7) is rotatably connected with the mounting bracket (21).

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