Metal plate welding laser welding machine

By designing clamping, fixing, and adjusting components, the problem of weld metal not solidifying at the center of the joint structure in laser welding was solved, enabling precise adjustment of the workpiece in all directions and improving welding accuracy and efficiency.

CN223748760UActive Publication Date: 2026-01-02SUZHOU YAFEINUO ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202423186320.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-02
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In laser welding, the weld metal does not solidify at the center of the joint structure, resulting in welding deviation. Frequent adjustments to the position of the laser, wire, and weld are required to ensure welding quality and stability.

Method used

Employing clamping, fixing, adjusting, and welding components, and utilizing cylinders and cylinder-driven mechanical structures, precise positioning and adjustment of workpieces are achieved, including clamping, fixing, adjusting, and welding, ensuring accurate positional control of the workpiece in all directions.

Benefits of technology

It enables precise adjustment of the workpiece in all directions, reduces welding deviation, improves welding accuracy and efficiency, and ensures welding stability and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal plate welding, in particular to a metal plate welding laser welding machine which comprises a machine frame, a clamping assembly, a fixing assembly, a welding assembly and an adjusting assembly. The adjusting assembly comprises a material bearing plate, a fixing piece fixedly installed on the top of the material bearing plate, a fixator fixedly installed on the material bearing plate, a driver, an adjuster, a driving air cylinder, a driven block fixedly installed at the end of the driving air cylinder and a guide groove fixedly installed in the material bearing plate. According to the laser welding machine for metal plate welding, the limiting rod plays a role in guiding and limiting in the adjusting process, and it is ensured that a workpiece cannot exceed a preset range in the adjusting process. A fifth air cylinder is rotationally installed on the adjusting base, and a supporting base is fixedly installed at the output end of the fifth air cylinder. The height of the supporting base can be changed by adjusting the telescopic length of the fifth air cylinder, and therefore accurate adjustment of the workpiece in the vertical direction is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sheet metal welding technical field, concretely relates to a sheet metal welding laser welding machine. BACKGROUND

[0002] The laser welding machine is also commonly known as a laser welding machine and a laser welding machine, and is a machine used in laser welding of materials. Laser welding is a process that uses high-energy laser pulses to locally heat a small area of the material. The energy from the laser radiation spreads to the interior of the material through heat conduction. The material is melted to form a specific molten pool. Laser welding is a new type of welding method that can achieve spot welding, butt welding, overlay welding, and sealing welding. It has the advantages of high depth-to-width ratio, small heat-affected zone, fast welding speed, smooth and beautiful weld, and easy automation.

[0003] However, in laser welding, the weld metal does not solidify at the center of the joint structure, resulting in welding deviation. Therefore, the positions of the light, wire, and weld need to be adjusted to ensure that the weld is located at the center of the joint structure and prevent welding deviation.

[0004] The utility model discloses a kind of laser welding equipment of range hood sheet metal shell, including product positioning tool, left-right three-axis module and laser welding head and local shaping tool;Product positioning tool is located in left-right three-axis module and laser welding head middle;Local shaping tool is located in product positioning tool upper end, and product positioning tool is positioned to workpiece by welding machine tool base plate, L installation support, main auxiliary positioning pin, sheet metal positioning pin, weld inner support cylinder assembly, weld fixed block assembly, weld upper pressure cylinder assembly mutual cooperation;Left three-axis module and laser welding head and right three-axis module and laser welding head realize the movement of three-dimensional space interface;Local shaping tool is used to after welding to the edge of welding Microshaping. The utility model is positioned by main auxiliary positioning pin, sheet metal inner support block, internal auxiliary feeding leaning block, square hole auxiliary positioning assembly etc. special fixture tooling adapted to the shape of sheet metal shell, guarantee welding stability and consistency.

[0005] The above-mentioned patent ensures the stability of welding by square hole auxiliary positioning. However, in laser welding, the positions of the welded sheet metal parts need to be adjusted in a timely manner to ensure the quality, integrity, and stability of the welding.

[0006] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. UTILITY MODEL CONTENT

[0007] The utility model aims to provide a sheet metal welding laser welding machine that can effectively solve the above-mentioned technical problems.

[0008] To achieve the purpose of the utility model, the following technical solutions are adopted:

[0009] The sheet metal welding laser welding machine comprises a rack, a clamping assembly, a fixing assembly, a welding assembly and an adjusting assembly.

[0010] The adjusting assembly comprises a material receiving plate, a fixing piece fixedly installed on the top of the material receiving plate, a fixing device fixedly installed on the material receiving plate, a driver, an adjuster, a driving cylinder, a driven block fixedly installed on the end of the driving cylinder and a guide groove fixedly installed on the material receiving plate. The driver comprises a fixed table, a third cylinder, a material receiving table and a mounting seat. The fixed table is fixedly connected with the third cylinder, the output end of the third cylinder is fixedly connected with the material receiving table, and the material receiving table is rotationally connected with the mounting seat. The adjuster comprises a fourth cylinder, a driven plate fixedly installed on the end of the fourth cylinder, a limiting rod fixedly installed on the side of the driven plate, an adjusting seat fixedly installed on the material receiving plate, a fifth cylinder rotationally installed on the adjusting seat and a support seat fixedly installed on the output end of the fifth cylinder.

[0011] Further, the clamping assembly comprises a fixed plate, a guide rail fixedly installed on the fixed plate, a protective cover installed on one side of the guide rail, a protective shell installed on the guide rail, a first cylinder fixedly installed in the protective shell, a pushing block fixedly installed on the output end of the first cylinder and a mounting strip fixedly installed on the pushing block.

[0012] Further, the fixing assembly comprises a second cylinder, a mounting piece fixedly installed on the output end of the second cylinder, a mounting plate fixedly installed on the bottom of the mounting piece, a sliding rail slidingly installed on the bottom of the mounting plate, a rotating motor fixedly installed on the bottom of the guide rail and a clamping plate fixedly installed on the output end of the rotating motor.

[0013] Further, the clamping assembly, the rack, the fixing assembly, the welding assembly and the adjusting assembly are each provided with two groups, and the second group is mirror-imaged along the short side of the base.

[0014] Compared with the prior art, the sheet metal welding laser welding machine has the following beneficial effects: the limiting rod plays a guiding and limiting role in the adjusting process, so that the workpiece cannot exceed the predetermined range during the adjusting process. The fifth cylinder is rotationally installed on the adjusting seat, and the support seat is fixedly installed on the output end of the fifth cylinder. By adjusting the extension length of the fifth cylinder, the height of the support seat can be changed, so that the accurate adjustment of the workpiece in the vertical direction is realized. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application and explain the principles of the present application, and do not constitute a limitation of the present application.

[0016] Figure 1The utility model discloses a structure schematic diagram of a sheet metal welding laser welding machine.

[0017] Figure 2 The utility model discloses a structure schematic diagram of the clamping assembly of a sheet metal welding laser welding machine.

[0018] Figure 3 The utility model discloses a structure schematic diagram of the fixing assembly of a sheet metal welding laser welding machine.

[0019] Figure 4 The utility model discloses a structure schematic diagram of the adjusting assembly of a sheet metal welding laser welding machine.

[0020] Figure 5 The utility model discloses a structure diagram of the adjusting assembly of a sheet metal welding laser welding machine.

[0021] Figure 6 The utility model discloses a structure schematic diagram of the adjusting assembly of a sheet metal welding laser welding machine. Figure 5 The utility model discloses a structure schematic diagram of the adjusting assembly of a sheet metal welding laser welding machine.

[0022] In the drawing: 1, frame; 2, clamping assembly; 21, fixed plate; 22, guide rail; 23, protective cover; 24, first air cylinder; 25, protective shell; 26, push block; 27, installation strip; 3, fixing assembly; 31, second air cylinder; 32, mounting; 33, mounting plate; 34, slide rail; 35, first motor; 36, clamping plate; 4, welding assembly; 41, base; 42, mechanical arm; 43, welding head; 5, adjusting assembly; 51, material bearing plate; 52, fixing piece; 53, fixator; 54, driver; 541, fixed table; 542, third air cylinder; 543, material bearing table; 544, mounting seat; 55, adjuster; 551, fourth air cylinder; 552, driven plate; 553, limiting rod; 554, adjusting seat; 555, fifth air cylinder; 556, support seat; 56, drive air cylinder; 57, driven block; 58, guide groove. DETAILED DESCRIPTION

[0023] In order to make the utility model embodiment's purpose, technical scheme and advantage more clear, below will combine the technical scheme in the utility model embodiment to be clear, complete to be described, obviously, the described embodiment is the part embodiment of the utility model, is not all embodiments.

[0024] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "transverse", "longitudinal", "front", "rear", "left", "right", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as a limitation on the protection scope of the utility model, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the protection scope of the utility model. When a mechanism is referred to as being "fixed to" another mechanism, it can be directly on the other mechanism or a central mechanism can also exist. When a mechanism is referred to as being "connected to" another mechanism, it can be directly connected to the other mechanism or a central mechanism can also exist. When a mechanism is referred to as being "provided on" another mechanism, it can be directly provided on the other mechanism or a central mechanism can also exist. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for illustrative purposes.

[0025] As shown in Figures 1 to 6 A sheet metal welding laser welding machine comprises a rack 1, a clamping assembly 2, a fixing assembly 3, a welding assembly 4 and an adjusting assembly 5.

[0026] Laser welding is a welding method that utilizes a laser to couple a high-energy laser beam into an optical fiber, transmits the laser beam through a collimating mirror to parallel light, and then focuses the parallel light on a workpiece to form a high-energy heat source, melts the material at the joint, and then forms a high-quality weld after rapid cooling of the liquid metal. According to the formation characteristics of the weld during welding, laser welding can be divided into heat conduction welding and laser deep penetration welding.

[0027] In addition, during sheet metal welding, laser welding can achieve high-precision positioning and welding, avoiding errors and deformation that can occur in traditional welding methods. At the same time, due to the fast speed and small heat-affected zone of laser welding, high-quality welds and small welding deformation can be obtained.

[0028] The clamping assembly 2 comprises a fixed plate 21, guide rails 22 fixedly installed on the fixed plate 21, a protective cover 23 installed on one side of the guide rails 22, a protective shell 25 installed on the guide rails 22, a first air cylinder 24 fixedly installed in the protective shell 25, a push block 26 fixedly installed on the output end of the first air cylinder 24, and a mounting strip 27 fixedly installed on the push block 26. When it is necessary to clamp a workpiece, the first air cylinder 24 is activated to generate a pushing force. The pushing force is transmitted to the mounting strip 27 through the push block 26, so that the mounting strip 27 moves along the guide rails 22. With the movement of the mounting strip 27, it gradually approaches and contacts the workpiece. When the mounting strip 27 is in close contact with the workpiece, the clamping assembly 2 achieves clamping and positioning of the sheet metal part in the transverse direction.

[0029] The fixing assembly 3 is composed of a second cylinder 31, a mounting piece 32 fixedly installed at the output end of the second cylinder 31, a mounting plate 33 fixedly installed at the bottom of the mounting piece 32, a sliding rail 34 slidingly installed at the bottom of the mounting plate 33, a rotating motor fixedly installed at the bottom of the guide rail 22, and a clamping plate 36 fixedly installed at the output end of the rotating motor. The second cylinder 31 provides power to drive the mounting piece 32 and the mounting plate 33 at the bottom to move to a predetermined position along the sliding rail 34, and the rotating motor works to drive the clamping plate 36 fixedly installed at the output end thereof to rotate, thereby realizing longitudinal stable clamping and accurate positioning of the sheet metal part.

[0030] The adjusting assembly 5 includes a material receiving plate 51, a fixing piece 52 fixedly installed at the top of the material receiving plate 51, a fixing device 53 fixedly installed on the material receiving plate 51, a driver 54, an adjuster 55, a driving cylinder 56, a driven block 57 fixedly installed at the end of the driving cylinder 56, and a guide groove 58 fixedly installed on the material receiving plate 51. The material receiving plate 51 serves as the basic part of the adjusting assembly 5 and is used to support and carry the workpiece to be adjusted or positioned. The fixing piece 52 is fixedly installed at the top of the material receiving plate 51 and is used to connect and fix other components, thereby ensuring the stability of the entire adjusting assembly 5.

[0031] The driver 54 includes a fixed table 541, a third cylinder 542, a material receiving table 543, and a mounting seat 544. The fixed table 541 is fixedly connected with the third cylinder 542, the output end of the third cylinder 542 is fixedly connected with the material receiving table 543, and the material receiving table 543 is rotationally connected with the mounting seat 544. The output end of the third cylinder 542 is fixedly connected with the material receiving table 543, and through the extension and retraction movement of the cylinder, the material receiving table 543 and the workpiece mounted thereon can be driven to move up and down or translate. The material receiving table 543 and the mounting seat 544 are rotationally connected, so that the material receiving table 543 can be rotationally adjusted within a certain range to meet the positioning requirements of different workpieces.

[0032] The adjuster 55 is composed of a fourth cylinder 551, a driven plate 552 fixedly installed at the end of the fourth cylinder 551, a limiting rod 553 fixedly installed at the side of the driven plate 552, an adjusting seat 554 fixedly installed on the material receiving plate 51, a fifth cylinder 555 rotationally installed on the adjusting seat 554, and a support seat 556 fixedly installed on the output end of the fifth cylinder 555. The limiting rod 553 plays a guiding and limiting role in the adjusting process to ensure that the workpiece does not exceed the predetermined range during the adjusting process. The fifth cylinder 555 is rotationally installed on the adjusting seat 554, and the support seat 556 is fixedly installed on the output end of the fifth cylinder 555. By adjusting the extension length of the fifth cylinder 555, the height of the support seat 556 can be changed, thereby realizing accurate adjustment of the workpiece in the vertical direction.

[0033] In addition, the driving cylinder 56 is fixedly installed with a driven block 57 at the end thereof. The driven block 57 can slide along the guide groove 58 on the material receiving plate 51 under the driving of the driving cylinder 56. The design of the guide groove 58 ensures the stability and accuracy of the driven block 57 during the sliding process, so as to realize the accurate adjustment of the workpiece in the horizontal direction.

[0034] The welding assembly 4 comprises a base 41, a mechanical arm 42 and a welding head 43. The base 41 is fixedly connected with the mechanical arm 42, and the mechanical arm 42 is fixedly connected with the welding head 43. When the welding arm is fixed on the base 41, the welding assembly 4 positions the welding head 43 on the sheet metal part to be welded through the accurate movement of the mechanical arm 42, and then realizes the welding of the sheet metal part by using the laser generated by the welding head 43 and the gas environment.

[0035] The clamping assembly 2, the rack 1, the fixing assembly 3, the welding assembly 4 and the adjusting assembly 5 are each provided with two groups, and the second group is mirror-imaged along the short side of the base 41. By providing two groups of each assembly, under the action of the double stations, when one group of sheet metal parts is welded, the other group of sheet metal parts is subjected to the pre-treatment edge grinding process, so as to reduce the waiting time of the workpieces to be processed and improve the accuracy and efficiency of the laser welding.

[0036] Working principle:

[0037] In the initial state, the first cylinder 24 is in an inactive state, and the pushing block 26 and the mounting strip 27 are in the initial position. When it is necessary to clamp the workpiece, the first cylinder 24 is activated to generate a pushing force. The pushing force is transmitted to the mounting strip 27 through the pushing block 26, so that the mounting strip 27 moves along the guide rail 22. With the movement of the mounting strip 27, it gradually approaches and contacts the workpiece. The second cylinder 31 provides power to drive the mounting piece 32 and the mounting plate 33 at the bottom to move to the predetermined position along the slide rail 34. At the same time, the rotating motor works to drive the clamping plate 36 fixed on the output end to rotate, so as to realize the longitudinal stable clamping and accurate positioning of the sheet metal part, connect and fix other assemblies, and ensure the stability of the entire adjusting assembly 5. When the welding arm is fixed on the base 41, the welding assembly 4 positions the welding head 43 on the sheet metal part to be welded through the accurate movement of the mechanical arm 42, and then realizes the welding of the sheet metal part by using the laser generated by the welding head 43 and the gas environment.

[0038] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, the conventional connection mode is adopted in the circuit connection in the prior art, and the details are not described herein, and the contents not described in detail in the description belong to the prior art known to the person skilled in the art.

[0039] It should be understood that the above description can be improved or changed by those skilled in the art, and all these improvements and changes shall belong to the protection scope of the appended claims of the utility model.

Claims

1. A sheet metal welding laser welding machine, characterized in that, Include: Frame, clamping assembly, fixing assembly, welding assembly, adjusting assembly; The adjusting assembly comprises a material receiving plate, a fixing piece fixedly installed on the top of the material receiving plate, a holder fixedly installed on the material receiving plate, a driver, an adjuster, a driving cylinder, a driven block fixedly installed on the end of the driving cylinder, and a guide groove fixedly installed on the material receiving plate; the driver comprises a fixed table, a third cylinder, a material receiving table and a mounting seat; the fixed table is fixedly connected with the third cylinder, the output end of the third cylinder is fixedly connected with the material receiving table, and the material receiving table is rotationally connected with the mounting seat; the adjuster is composed of a fourth cylinder, a driven plate fixedly installed on the end of the fourth cylinder, a limiting rod fixedly installed on the side of the driven plate, an adjusting seat fixedly installed on the material receiving plate, a fifth cylinder rotationally installed on the adjusting seat, and a support seat fixedly installed on the output end of the fifth cylinder.

2. A laser welder for welding sheet metal as claimed in claim 1 wherein, The clamping assembly comprises a fixed plate, a guide rail fixedly installed on the fixed plate, a protective cover installed on one side of the guide rail, a protective shell installed on the guide rail, a first cylinder fixedly installed in the protective shell, a pushing block fixedly installed on the output end of the first cylinder, and a mounting strip fixedly installed on the pushing block.

3. The laser welder for welding sheet metal as set forth in claim 1, wherein, The fixing assembly is composed of a second cylinder, a mounting piece fixedly installed on the output end of the second cylinder, a mounting plate fixedly installed on the bottom of the mounting piece, a sliding rail slidingly installed on the bottom of the mounting plate, a rotating motor fixedly installed on the bottom of the guide rail, and a clamping plate fixedly installed on the output end of the rotating motor.

4. The laser welder for welding sheet metal of claim 1 wherein, The clamping assembly, frame, fixing assembly, welding assembly and adjusting assembly are each provided with two groups, and the second group is mirror image arranged along the short side of the base.

Citation Information

Patent Citations

  • Range hood metal plate shell laser welding equipment

    CN215393176U