Cleaning and polishing device for double-bend misalignment waved plate

Abstract

The cleaning and polishing device comprises supporting legs, a transverse supporting shaft is arranged between the vertically-arranged supporting legs, the supporting legs and the transverse supporting shaft form a supporting set, a material containing plate is arranged on the upper surface of the transverse supporting shaft, limiting pieces are arranged on the two sides of the material containing plate, and the limiting pieces are arranged on the upper surface of the transverse supporting shaft. And linear sliding rails are arranged on the two sides of the upper ends of the supporting legs, and transverse displacement sets are slidably mounted on the linear sliding rails, so that the grinding work quality and efficiency are improved, and the grinding requirements of waved plates of various specifications and types are met; the adjustable limiting piece and the end limiting frame can be flexibly adjusted according to waved plates of different sizes and shapes, the application range and multifunctionality of the equipment are increased, accurate movement of the polishing tool in the length direction of the waved plates is achieved through combination of the linear sliding rail and the transverse driving piece, and consistency and accuracy of polishing are guaranteed.

Description

TECHNICAL FIELD

[0001] The application relates to the polishing technology of corrugated plates, in particular to a cleaning and polishing device for double-bend misaligned corrugated plates. BACKGROUND

[0002] Surface defects (such as rust, oxide layers or other contaminants) that may be generated during the production process or transportation process of corrugated plates usually need to be cleaned and polished before use. During the cleaning and polishing process of the corrugated plates, due to the diversity of the shapes of the corrugated plates and the complex geometric structure thereof, the angle of the polishing tool needs to be frequently adjusted to adapt to different bends and undulations, which not only consumes time but also greatly reduces the polishing efficiency. More importantly, it is difficult to ensure the consistency of the polishing angle after adjustment, resulting in uneven polishing effect. SUMMARY

[0003] The technical problem to be solved by the application is to overcome the existing defects and provide a cleaning and polishing device for double-bend misaligned corrugated plates, which can effectively solve the problems in the background art.

[0004] To achieve the above-mentioned purpose, the application provides the following technical scheme: a cleaning and polishing device for double-bend misaligned corrugated plates, comprising support legs, a cross support shaft is arranged between the vertically arranged support legs, the support legs and the cross support shaft form a support group, an upper surface of the cross support shaft is provided with a material placing plate, both sides of the material placing plate are provided with limiting pieces, both sides of the upper end of the support leg are provided with linear sliding rails, a horizontal displacement group is slidably installed on the linear sliding rails, the horizontal displacement group comprises a horizontal connecting frame, a connecting frame pad plate, a cylinder mounting plate and a horizontal driving piece, the lower surface of the horizontal connecting frame is provided with the connecting frame pad plate, the connecting frame pad plate is connected with the linear sliding rail, the upper end of the horizontal connecting frame is provided with the cylinder mounting plate, both sides of the cylinder mounting plate are provided with lifting cylinders, the telescopic end of the lifting cylinder is provided with a hanging group, the horizontal driving piece is arranged on one side of the connecting frame pad plate, both sides of the hanging group are provided with locking pieces for locking the polishing paper.

[0005] As a preferred technical scheme of the application, both sides of the material placing plate are provided with grooves, and the limiting pieces are movably arranged in the grooves.

[0006] As a preferred technical scheme of the application, the upper surface of the material placing plate is further provided with an end limiting frame on one side.

[0007] As a preferred technical scheme of the application, a lengthening rod is connected to the telescopic rod of the lifting cylinder through an intermediate connecting sleeve, and the end of the lengthening rod is sleeved with a side support block on the hanging seat.

[0008] As a preferred technical scheme of the present application, the transverse driving member comprises a moving seat, a driving gear, a transverse rack and a transverse driving motor, the moving seat is arranged on the upper surface of the connecting frame base plate, the upper end of the moving seat is provided with the transverse driving motor, the output end of the transverse driving motor is provided with the driving gear, and the driving gear is engaged with the transverse rack arranged on the side surface of the transverse connecting frame.

[0009] As a preferred technical scheme of the present application, the locking member comprises a concave clamping plate and a pressing threaded shaft, the through hole on the concave clamping plate corresponds to the threaded hole on the mounting connecting plate of the hanging seat, and the pressing threaded shaft is threadedly connected with the threaded hole on the mounting connecting plate of the hanging seat through the concave clamping plate.

[0010] As a preferred technical scheme of the present application, the hanging group comprises a side supporting block, a mounting connecting plate and a flexible protrusion, the side supporting block is arranged at the two ends of the upper surface of the mounting connecting plate, and the lower surface of the mounting connecting plate is provided with the flexible protrusion facilitating polishing of the paper covering.

[0011] Compared with the prior art, the present application improves the quality and efficiency of polishing work, is suitable for polishing requirements of various specifications and types of wave plates, the adjustable limiting member and the end limiting frame can be flexibly adjusted according to wave plates of different sizes and shapes, the application range and multifunctionality of the equipment are increased, the combination of the linear slide rail and the transverse driving member realizes accurate movement of the polishing tool along the length direction of the wave plate, the consistency and accuracy of polishing are ensured, the lifting cylinder can adjust the pressure of the polishing paper on the wave plate according to actual requirements, different thicknesses or hardnesses of the plate are adapted, the consistency and high quality of the polishing effect are ensured, and the flexible protrusion on the lower surface of the mounting connecting plate can be slightly deformed according to the shape of the wave plate, so that the polishing paper can be in close contact on the entire surface, and the quality of polishing is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a structural schematic view of the present application;

[0013] Figure 2 It is a front view of the present application;

[0014] Figure 3 It is a left view of the present application.

[0015] In the figure: 1 linear slide rail, 2 lifting cylinder, 3 cylinder mounting plate, 4 lengthening rod, 5 material placing plate, 6 supporting leg, 7 limiting member, 8 transverse rack, 9 end limiting frame, 10 transverse driving motor, 11 intermediate connecting sleeve, 12 concave clamping plate, 13 transverse support shaft, 14 hanging group, 15 pressing threaded shaft, 16 transverse connecting frame, 17 connecting frame base plate, 18 moving seat, 19 driving gear. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by a person of ordinary skill in the art without creative work, fall within the scope of protection of the present application. Figure 2 The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by a person of ordinary skill in the art without creative work, fall within the scope of protection of the present application.

[0017] Please refer to Figures 1-3 The present application provides a technical solution: a cleaning and polishing device for double-bend misaligned wave plates, comprising support legs 6, a cross brace shaft 13 is arranged between the vertically arranged support legs 6, and the support legs 6 and the cross brace shaft 13 form a support group.

[0018] The support legs 6 are vertically arranged and stably seated on the ground or a work platform, and have sufficient strength and stability to bear the weight of the entire device and the wave plates placed thereon.

[0019] The cross brace shaft 13 is horizontally connected between the support legs 6, playing a role of reinforcement and support. By increasing the cross brace shaft 13, the overall rigidity of the support group can be significantly improved, preventing deformation or shaking due to external forces such as vibration during polishing.

[0020] The upper surface of the cross brace shaft 13 is provided with a material placing plate 5, the two sides of the material placing plate 5 are provided with limiting pieces 7, the upper ends of the support legs 6 are provided with linear slide rails 1, and the linear slide rails 1 are slidably installed with a transverse displacement group.

[0021] The cross brace shaft 13 provides direct support for the material placing plate 5, ensuring that it can remain stable under long-term working conditions and will not deform due to gravity or external impact.

[0022] The material placing plate 5 is used as a work platform for placing double-bend misaligned wave plates to be processed. In order to adapt to different sizes of plates, the surface of the material placing plate 5 is specially treated, such as adding anti-slip texture or coating, to prevent the wave plates from sliding during polishing.

[0023] The limiting pieces 7 can be adjusted according to the specific size of the wave plates to ensure the position of the plates during polishing. The limiting pieces 7 are usually movable, allowing quick adjustment of their position to adapt to different widths of plates.

[0024] The linear slide rails 1 are installed on the upper ends of the support legs 6, providing a linear motion path for the transverse displacement group; to ensure that the polishing assembly can move accurately and stably in the length direction of the wave plate.

[0025] The transverse displacement group comprises a transverse connecting frame 16, a connecting frame base plate 17, a cylinder mounting plate 3, and a transverse driving member, the lower surface of the transverse connecting frame 16 is provided with the connecting frame base plate 17, the connecting frame base plate 17 is connected with the linear slide rail 1, the upper end of the transverse connecting frame 16 is provided with the cylinder mounting plate 3, the two sides of the cylinder mounting plate 3 are provided with lifting cylinders 2, the telescopic end of the lifting cylinders 2 is provided with a hanging group 14, and the transverse driving member is arranged on one side of the connecting frame base plate 17.

[0026] The transverse connecting frame 16 plays a connecting component and ensures that the whole moves along the linear slide rail 1, the transverse connecting frame 16 is made of high-strength materials such as aluminum alloy or steel to ensure that it can withstand the force generated in the grinding process and maintain the stability of the structure.

[0027] The connecting frame base plate 17 is mounted on the lower surface of the transverse connecting frame 16 and directly contacts the linear slide rail 1, and the connecting frame base plate 17 plays a role in protecting the transverse connecting frame 16 from wear.

[0028] The cylinder mounting plate 3 is used for fixing the lifting cylinders 2; to ensure that the lifting cylinders 2 do not deflect or deform when working, facilitate the installation and disassembly of the cylinders, and facilitate maintenance and replacement.

[0029] The lifting cylinders 2 control the vertical lifting action of the polishing paper; the lifting cylinders 2 can adjust the polishing pressure according to actual needs, so as to adapt to wave plates of different thicknesses or hardnesses and ensure the consistency and quality of the polishing effect.

[0030] The hanging group 14 is provided with locking members on both sides for locking the polishing paper.

[0031] The hanging group 14 is used for carrying and fixing the polishing paper, which can quickly replace the polishing paper and increase the flexibility of operation.

[0032] Further, the material placing plate 5 is provided with a slot on both sides, and a limiting piece 7 is movably arranged in the slot.

[0033] Further, the upper surface of the material placing plate 5 is further provided with an end limiting frame 9 on one side.

[0034] The end limiting frame 9 is used for fixing one end of the wave plate to prevent it from sliding or shifting during the grinding process, avoiding the movement of the plate without additional fixing measures, so as to affect the polishing effect and safety.

[0035] The end limiting frame 9 is adjustable, which can be adjusted according to wave plates of different lengths to ensure that the end of the plate can be accurately positioned each time.

[0036] Further, the telescopic rod of the lifting cylinder 2 is connected with an extension rod 4 through an intermediate connecting sleeve 11, and the end of the extension rod 4 is sleeved with the side supporting block on the hanging seat.

[0037] Further, the lateral driving member includes a moving seat 18, a driving gear 19, a lateral rack 8 and a lateral driving motor 10, the moving seat 18 is arranged on the upper surface of the connecting frame base plate 17, the upper end of the moving seat 18 is provided with the lateral driving motor 10, the output end of the lateral driving motor 10 is provided with the driving gear 19, and the driving gear 19 is engaged with the lateral rack 8 arranged on one side surface of the lateral connecting frame 16.

[0038] The moving seat 18 is arranged on the upper surface of the connecting frame base plate 17, thereby providing a mounting position for the lateral driving motor 10.

[0039] The lateral driving motor 10 is arranged on the upper end of the moving seat 18, and is the main power source of the driving system, and can be a stepping motor or a servo motor according to the specific application requirement, thereby being capable of providing accurate position control and smooth speed adjustment.

[0040] The driving gear 19 is arranged on the output end of the lateral driving motor 10, and is engaged with the lateral rack 8, thereby converting the rotary motion generated by the lateral driving motor 10 into linear motion, so as to push the whole lateral displacement group to move along the linear slide rail 1 stably.

[0041] When the lateral driving motor 10 is started, the output shaft drives the driving gear 19 to rotate. Since the driving gear 19 is engaged with the lateral rack 8, the rotation of the driving gear 19 is converted into linear motion along the lateral rack 8, so that the whole lateral displacement group (including the polishing tool) can move along the linear slide rail 1 stably and accurately.

[0042] Further, the locking member includes a concave clamping plate 12 and a pressing threaded shaft 15, the through hole on the concave clamping plate 12 corresponds to the threaded hole on the mounting connecting plate of the hanging seat, and the pressing threaded shaft 15 is threadedly connected with the threaded hole on the mounting connecting plate of the hanging seat through the concave clamping plate 12.

[0043] The polishing paper is placed on the hanging group 14, and the edge thereof is aligned with the concave clamping plate 12, the pressing threaded shaft 15 is passed through the through hole on the concave clamping plate 12 and screwed into the threaded hole on the mounting connecting plate of the hanging seat, and the pressure is gradually increased by rotating the pressing threaded shaft 15 until the polishing paper is clamped firmly between the concave clamping plate 12 and the mounting connecting plate.

[0044] Further, the hanging group 14 includes a side supporting block, a mounting connecting plate and a flexible protrusion, the side supporting block is arranged on the upper surface of the mounting connecting plate, and the lower surface of the mounting connecting plate is provided with the flexible protrusion facilitating the covering of the polishing paper.

[0045] The side support blocks are located at both ends of the upper surface of the mounting plate, serving as support and fixation, providing structural stability for the hanging group 14, and also helping to maintain the position of the polishing paper during operation.

[0046] The mounting plate connects the side support blocks and the flexible bumps on the lower surface, serving as the base platform for the entire hanging group 14. The mounting plate needs to have sufficient rigidity and flatness to ensure that the polishing paper can be uniformly stressed on it, and it has appropriate hole positions for installing the compression threaded shaft 15 to facilitate the replacement of the polishing paper.

[0047] The flexible bumps are arranged on the lower surface of the mounting plate, mainly used to cover the polishing paper, making it better fit the surface of the wave plate. The flexible material can deform according to the shape of the wave plate, ensuring that the polishing paper can be in close contact on the entire surface, improving the polishing effect.

[0048] The flexible bumps can to some extent buffer the impact force during polishing, reduce the wear of the polishing paper, and prolong its service life.

[0049] In use: The support legs 6 are vertically arranged and stably placed on the ground or work platform, ensuring that they have sufficient strength and stability. The wave plate is placed on the material placing plate 5, and the position of the limiting piece 7 is adjusted in the slot on both sides of the material placing plate 5 according to the specific size of the wave plate, ensuring that the plate does not move during polishing. At the same time, the position of the end limiting frame 9 is adjusted to fix one end of the wave plate, preventing it from sliding or shifting during polishing. The polishing paper is laid flat on the flexible bumps of the hanging group 14 and is firmly fixed using the concave clamping plate 12 and the compression threaded shaft 15. The extension amount of the lifting cylinder 2 is adjusted according to actual needs, so that the hanging group 14 has a certain pressure, and the polishing paper is attached to the wave plate, changing the pressure of the polishing paper on the wave plate, ensuring the consistency and quality of the polishing effect. The horizontal drive motor 10 is started through the control system, causing the drive gear 19 to rotate and cooperate with the horizontal rack 8, pushing the entire horizontal displacement group to move smoothly along the linear slide rail 1 in a straight line, thereby completing the overall polishing of the wave plate. When polishing is completed, the horizontal drive motor 10 is stopped, the pressure of the lifting cylinder 2 is released, the locking piece is loosened, the wave plate that has been processed is removed, and the next operation is prepared.

[0050] Although embodiments of the present application have been shown and described, it will be understood by those having ordinary skill in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cleaning and polishing device for double-bend, misaligned, wavy panels, comprising support legs (6) arranged vertically, between which a cross-brace shaft (13) is arranged, the support legs (6) and the cross-brace shaft (13) forming a support group, characterized in that: The upper surface of the cross support shaft (13) is provided with a material placing plate (5), the both sides of the material placing plate (5) are provided with limit pieces (7), the upper ends of the supporting legs (6) are provided with linear slide rails (1), a transverse displacement group is slidably installed on the linear slide rails (1), the transverse displacement group comprises a transverse connecting frame (16), a connecting frame backing plate (17), a cylinder mounting plate (3) and a transverse driving piece, the lower surface of the transverse connecting frame (16) is provided with the connecting frame backing plate (17), the connecting frame backing plate (17) is connected with the linear slide rail (1), the upper end of the transverse connecting frame (16) is provided with the cylinder mounting plate (3), the both sides of the cylinder mounting plate (3) are provided with lifting cylinders (2), the telescopic ends of the lifting cylinders (2) are provided with hanging groups (14), the transverse driving piece is arranged on one side of the connecting frame backing plate (17), the both sides of the hanging group (14) are provided with locking pieces for locking the polishing paper.

2. A device for cleaning and sanding a double-bend, misaligned, wavy panel as defined in claim 1, characterized in that: The both sides of the material placing plate (5) are provided with grooves, and the limit pieces (7) are movably arranged in the grooves.

3. A device for cleaning and sanding a double-bend, misaligned, wavy panel as defined in claim 1, characterized in that: The upper surface of the material placing plate (5) is further provided with an end limit frame (9) on one side.

4. A device for cleaning and sanding a double-bend, misaligned, wavy panel as defined in claim 1, characterized in that: The telescopic rod of the lifting cylinder (2) is connected with an extension rod (4) through an intermediate connecting sleeve (11), and the end of the extension rod (4) is sleeved with a side supporting block on the hanging seat.

5. A device for cleaning and sanding a double-bend, misaligned, wavy panel as defined in claim 1, characterized in that: The transverse driving piece comprises a moving seating (18), a driving gear (19), a transverse rack (8) and a transverse driving motor (10), the moving seating (18) is arranged on the upper surface of the connecting frame backing plate (17), the upper end of the moving seating (18) is provided with the transverse driving motor (10), the output end of the transverse driving motor (10) is provided with the driving gear (19), and the driving gear (19) is engaged with the transverse rack (8) arranged on one side surface of the transverse connecting frame (16).

6. A device for cleaning and sanding a double-bend, misaligned, wavy panel as defined in claim 1, characterized in that: The locking piece comprises a concave clamping plate (12) and a pressing threaded shaft (15), the through hole in the concave clamping plate (12) corresponds to the threaded hole in the mounting connecting plate of the hanging seat, and the pressing threaded shaft (15) is threadedly connected with the threaded hole in the mounting connecting plate of the hanging seat through the concave clamping plate (12).

7. A device for cleaning and sanding a double-bend, misaligned, wavy panel as defined in claim 1, characterized in that: The hanging group (14) comprises a side supporting block, a mounting connecting plate and a flexible protruding block, the side supporting block is located at the both ends of the upper surface of the mounting connecting plate, and the lower surface of the mounting connecting plate is provided with the flexible protruding block for facilitating the covering of the polishing paper.

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