Cleaning device for tinned copper wires
By employing a design that combines front and back grinding wheels with horizontal and vertical cleaning components in the copper wire cleaning device, the problem of poor cleaning effect of existing equipment has been solved, achieving all-round cleaning of the copper wire surface and improving the cleaning effect.
Patent Information
- Application Number
- CN202520253940.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-18
AI Technical Summary
Existing copper wire cleaning equipment is ineffective in removing dirt and impurities from the surface of copper wires, especially those stains with strong adhesion.
A cleaning device for tin-plated copper wire was designed. It uses a front grinding wheel and a back grinding wheel to grind the copper wire from both the top and bottom. Combined with horizontal and vertical cleaning components, a sponge layer is used to scrape the copper wire from all directions. The cleaning chamber is equipped with an electric heating plate to maintain the optimal temperature and ensure the cleaning effect.
It achieves comprehensive cleaning of the copper wire surface, effectively removing dirt and impurities and improving the cleaning effect.
Smart Images
Figure CN223749329U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to copper wire processing equipment technical field relates to a kind of tin-plated copper wire cleaning device. BACKGROUND
[0002] Copper wire tinning is a common surface treatment process, mainly used to improve the corrosion resistance, solderability and conductivity of copper wire. The tinning process of copper wire is: paying off → annealing softening → polishing cleaning → drying → tinning → cooling → winding, etc. The cleaning process is to clean the copper wire with appropriate cleaning liquid before entering the tinning furnace to remove the oil stains and dirt attached to the surface of the copper wire, so as to ensure good adhesion of the tin layer and the copper wire, and make the copper wire surface more easily adsorb tin. However, the existing cleaning equipment is relatively simple, only the copper wire is immersed in the cleaning liquid in the cleaning tank, and is washed with the cleaning liquid in the cleaning tank. It is dragged forward by the winding mechanism. Since some dirt is not easy to clean directly, it needs to be polished and scraped in multiple directions, therefore, a device with strong cleaning effect needs to be designed. SUMMARY
[0003] The utility model aims at the above-mentioned problems existing in prior art, and provides a kind of tin-plated copper wire cleaning device, which is polished and scraped in all directions, and the dirt removal effect is good.
[0004] The utility model can be realized by the following technical scheme: a kind of tin-plated copper wire cleaning device, including cleaning tank, motor, cleaning drive wheel, transverse cleaning piece and longitudinal cleaning piece, its characterized in that, the cleaning tank upper end opening and being equipped with guide-in guide wheel and guide-out guide wheel at opening both ends, the guide-in guide wheel below is equipped with the front polishing wheel and back polishing wheel in the cleaning tank, cleaning drive wheel, front polishing wheel and back polishing wheel are all connected with the driving wheel power on the motor output shaft by the leather cover, the wheel surface of cleaning drive wheel is connected with the straight rod of equidistribution in circumference, the outer end of straight rod is fixed with drive ball head, the transverse cleaning piece is located below cleaning drive wheel, and the transverse cleaning piece includes transverse cleaning block, limiting sliding groove fixed on the bottom of cleaning tank, limiting sliding groove both sides are all opened with the through hole one for copper wire to pass through, transverse cleaning block is embedded in limiting sliding groove and can slide up and down along limiting sliding groove, limiting sliding groove bottom is equipped with the spring one that abuts against the lower end surface of transverse cleaning block, drive ball head can extrude transverse cleaning block to drop when cleaning drive wheel rotates;The longitudinal cleaning piece includes longitudinal cleaning block, limiting sliding box fixed on the inner wall of cleaning tank and located on the side of cleaning drive wheel, the limiting sliding box is opened with the through hole two for copper wire to pass through above and below, limiting sliding box side is opened with movable window, limiting sliding box bottom is equipped with the spring two that abuts against the lower end surface of longitudinal cleaning block, lifting rod is fixed with lifting ball head on the front end of drive rod, drive ball head can extrude lifting ball head and drive longitudinal cleaning block to drop when cleaning drive wheel rotates.
[0005] Further, the transverse cleaning block comprises an upper pressing plate, a lower bottom plate and a plurality of parallel thin plates, the upper and lower ends of the thin plates are connected to the upper pressing plate and the lower bottom plate respectively, copper wires pass through the gaps between the thin plates, and sponge layers are attached to the two sides of the thin plates.
[0006] When the cleaning driving wheel rotates, the driving ball head continuously presses the transverse cleaning block downward, and the spring pushes the transverse cleaning block upward to reset, so that the sponge layers reciprocate transversely to scrape the copper wires, thereby cleaning the surface of the copper wires.
[0007] Further, the longitudinal cleaning block comprises a support frame and two sponge blocks, the two sponge blocks are attached to the support frame, a driving rod is fixed to one side of the support frame, and copper wires pass through the two sponge blocks.
[0008] When the cleaning driving wheel rotates, the driving ball head continuously presses the longitudinal cleaning block downward, and the spring pushes the longitudinal cleaning block upward to reset, so that the sponge blocks reciprocate along the longitudinal direction to scrape the copper wires, thereby cleaning the surface of the copper wires.
[0009] Further, an intermediate wheel is arranged between the front polishing wheel and the back polishing wheel.
[0010] Further, a bottom guide wheel is arranged on each side of the transverse cleaning member to rotate freely.
[0011] Further, an electric heating plate is arranged on the outer side of each end of the cleaning tank, and a heat-conducting plate is arranged on the inner side of each end of the cleaning tank to tightly contact the electric heating plate. The electric heating plate can maintain the water temperature in the cleaning tank within an optimal temperature range, thereby improving the cleaning effect.
[0012] The cleaning tank is filled with cleaning liquid, the copper wires enter from the leading guide wheel on the cleaning tank, pass through the front polishing wheel, the intermediate wheel and the back polishing wheel, pass through the bottom guide wheel, enter the transverse cleaning member for wiping, pass through the bottom guide wheel on the other side, enter the longitudinal cleaning member for wiping, and finally are pulled out through the leading guide wheel.
[0013] Compared with the prior art, the cleaning device for the tinned copper wire has the following advantages:
[0014] 1. The front polishing wheel and the back polishing wheel are used to polish the copper wires, the polishing wheels are opposite to the pulling direction of the copper wires, and the copper wires are polished from above and below, so that the copper wires are polished in all aspects and some surface impurities are also cleaned.
[0015] 2. The transverse cleaning member and the longitudinal cleaning member are used to wipe the copper wires in the axial and circumferential directions, thereby cleaning the dust and particles attached to the surface of the copper wires after polishing. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a sectional view of the cleaning device for the tinned copper wire.
[0017] Figure 2 is a structure diagram of a transverse cleaning block.
[0018] Figure 3 is a structure diagram of a longitudinal cleaning block.
[0019] Figure 4 is a structure diagram of a cleaning driving wheel.
[0020] In the figure, 1 is a cleaning tank; 2 is a motor; 3 is a cleaning driving wheel; 4 is an introduction guide wheel; 5 is an exit guide wheel; 6 is a front polishing wheel; 7 is a back polishing wheel; 8 is a straight rod; 9 is a driving ball head; 10 is a transverse cleaning block; 101 is an upper pressing plate; 102 is a lower bottom plate; 103 is a thin plate; 11 is a limiting sliding groove; 12 is a through hole one; 13 is a spring one; 14 is a longitudinal cleaning block; 141 is a supporting frame; 142 is a sponge block; 15 is a limiting sliding box; 16 is a through hole two; 17 is a movable window; 18 is a spring two; 19 is a lifting rod; 20 is a lifting ball head; 21 is a middle wheel; 22 is a bottom guide wheel; 23 is an electric heating plate; 24 is a heat conducting plate. DETAILED DESCRIPTION
[0021] The following is a specific embodiment of the present application and further describes the technical solution of the present application in combination with the drawings, but the present application is not limited to these embodiments.
[0022] As shown in Figure 1 , the cleaning device of the tinned copper wire comprises a cleaning tank 1, a motor 2, a cleaning driving wheel 3, a transverse cleaning part and a longitudinal cleaning part, the cleaning tank 1 is open at the upper end and is provided with an introduction guide wheel 4 and an exit guide wheel 5 at both ends of the opening, a front polishing wheel 6 and a back polishing wheel 7 are arranged in the cleaning tank 1 below the introduction guide wheel 4, and the cleaning driving wheel 3, the front polishing wheel 6 and the back polishing wheel 7 are all connected with the driving wheel on the output shaft of the motor 2 through a leather ring. Figure 4 As shown in , the straight rods 8 are connected on the wheel surface of the cleaning driving wheel 3 in a circumferential uniform distribution, and the outer ends of the straight rods 8 are fixed with the driving ball heads 9.
[0023] Specifically, the transverse cleaning part is located below the cleaning driving wheel 3, and comprises a transverse cleaning block 10 and a limiting sliding groove 11 fixed on the bottom of the cleaning box 1, the limiting sliding groove 11 is provided with a through hole 12 on both sides for the copper wire to pass through, the transverse cleaning block 10 is embedded in the limiting sliding groove 11 and can slide up and down along the limiting sliding groove 11, the bottom of the limiting sliding groove 11 is provided with a spring 13 abutting against the lower end surface of the transverse cleaning block 10, and the driving ball head 9 can extrude the transverse cleaning block 10 to descend when the cleaning driving wheel 3 rotates; the longitudinal cleaning part comprises a longitudinal cleaning block 14 and a limiting sliding box 15 fixed on the inner wall of the cleaning box 1 and located on one side of the cleaning driving wheel 3, the limiting sliding box 15 is provided with a through hole 16 on both sides for the copper wire to pass through, the limiting sliding box 15 is provided with a movable window 17 on the side, and the bottom of the limiting sliding box 15 is provided with a spring 18 abutting against the lower end surface of the longitudinal cleaning block 14; the longitudinal cleaning block 14 is fixed with a lifting rod 19 penetrating out of the movable window 17 on one side, and the front end of the driving rod is fixed with a lifting ball head 20; the driving ball head 9 can extrude the lifting ball head 20 and drive the longitudinal cleaning block 14 to descend when the cleaning driving wheel 3 rotates.
[0024] As shown in the figure, Figure 2 The transverse cleaning block 10 comprises an upper pressing plate 101, a lower bottom plate 102 and a plurality of parallel thin plates 103, the upper and lower ends of the thin plates 103 are connected with the upper pressing plate 101 and the lower bottom plate 102 respectively, the copper wire passes through the gap between the thin plates 103, and sponge layers are attached to the two sides of the thin plates 103. When the cleaning driving wheel 3 rotates, the driving ball head 9 extrudes the transverse cleaning block 10 downward uninterruptedly, and the spring 13 pushes the transverse cleaning block 10 to reset upward, so that the sponge layers reciprocate transversely to scrape the copper wire, and clean the sundries on the surface of the copper wire.
[0025] As shown in the figure, Figure 3 The longitudinal cleaning block 14 comprises a support frame 141 and two sponge blocks 142, the two sponge blocks 142 are attached to the support frame 141, the driving rod is fixed on one side of the support frame 141, and the copper wire passes through the two sponge blocks 142. When the cleaning driving wheel 3 rotates, the driving ball head 9 extrudes the longitudinal cleaning block 14 downward uninterruptedly, and the spring 18 pushes the longitudinal cleaning block 14 to reset upward, so that the sponge blocks 142 reciprocate along the longitudinal direction to scrape the copper wire, and clean the sundries on the surface of the copper wire.
[0026] The intermediate wheel 21 is arranged between the front polishing wheel 6 and the back polishing wheel 7, and the transverse cleaning part is respectively provided with a freely rotating bottom guide wheel 22 on both sides. An electric heating plate 23 is arranged on the outer side of each end of the cleaning box 1, and a heat conduction plate 24 abutting against the electric heating plate 23 is arranged on the inner side of each end of the cleaning box 1. The electric heating plate 23 can keep the water temperature in the cleaning box 1 within an optimal temperature range, thereby improving the cleaning effect.
[0027] Workflow: The cleaning tank 1 is filled with cleaning liquid, the copper wire enters from the lead-in guide wheel 4 on the cleaning tank 1, passes through the front polishing wheel 6, the middle wheel 21, the back polishing wheel 7, passes through the bottom guide wheel 22, enters the horizontal cleaning part to wipe, passes through the bottom guide wheel 22 on the other side, enters the vertical cleaning part to wipe, and finally passes through the lead-out guide wheel 5 to pull out of the cleaning tank 1.
[0028] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.
Claims
1. A cleaning device for tinned copper wire, comprising a cleaning tank, a motor, a cleaning drive wheel, a transverse cleaning member and a longitudinal cleaning member, characterized in that, The cleaning box is open at the upper end and provided with an introduction guide wheel and an exit guide wheel at both ends of the opening, a front polishing wheel and a back polishing wheel are arranged below the introduction guide wheel and in the cleaning box, the cleaning driving wheel, the front polishing wheel and the back polishing wheel are all connected with the driving wheel on the output shaft of the motor through the power connection of the leather cover, the wheel surface of the cleaning driving wheel is connected with the straight rods which are uniformly distributed in the circumferential direction, the outer end of the straight rod is fixed with the driving ball head, the transverse cleaning part is arranged below the cleaning driving wheel, the transverse cleaning part comprises a transverse cleaning block and a limiting sliding groove fixed on the bottom of the cleaning box, the limiting sliding groove is provided with a through hole one for the copper wire to pass through on both sides, the transverse cleaning block is embedded in the limiting sliding groove and can slide up and down along the limiting sliding groove, the bottom of the limiting sliding groove is provided with a spring one abutting against the lower end surface of the transverse cleaning block, the driving ball head can extrude the transverse cleaning block to descend when the cleaning driving wheel rotates; the longitudinal cleaning part comprises a longitudinal cleaning block and a limiting sliding box fixed on the inner wall of the cleaning box and located on one side of the cleaning driving wheel, the limiting sliding box is provided with a through hole two for the copper wire to pass through on both sides, the limiting sliding box is provided with a movable window on the side surface, the bottom of the limiting sliding box is provided with a spring two abutting against the lower end surface of the longitudinal cleaning block, the longitudinal cleaning block is fixed with a lifting rod passing out of the movable window on one side, the front end of the driving rod is fixed with a lifting ball head, the driving ball head can extrude the lifting ball head and drive the longitudinal cleaning block to descend when the cleaning driving wheel rotates.
2. A cleaning device for tinned copper wire according to claim 1, characterized in that The transverse cleaning block comprises an upper pressing plate, a lower bottom plate and a plurality of thin plates arranged in parallel, the upper and lower ends of the thin plates are connected with the upper pressing plate and the lower bottom plate respectively, the copper wire passes through the gap between the thin plates, and sponge layers are attached to both sides of the thin plates.
3. The cleaning device for tinned copper wire according to claim 1, wherein The longitudinal cleaning block comprises a support frame and two sponge blocks, the two sponge blocks are attached to the support frame, the driving rod is fixed on one side of the support frame, and the copper wire passes between the two sponge blocks.
4. A cleaning device for tinned copper wire according to claim 2 or 3, characterized in that The front polishing wheel and the back polishing wheel are provided with an intermediate wheel therebetween.
5. The cleaning device for tinned copper wire according to claim 1, wherein The transverse cleaning part is respectively provided with a bottom guide wheel which can rotate freely on both sides.
6. A cleaning device for tinned copper wire according to claim 5, characterized in that An electric heating plate is arranged on the outer side of each end of the cleaning box, and a heat conduction plate is arranged on the inner side of each end of the cleaning box and closely attached to the electric heating plate.