Blending device based on glass heat insulation film additive
By designing a mixing device that includes a storage tank, a stirring device, and a wall scraping device, the problems of low precision and cleanliness in the mixing of glass heat insulation film additives were solved, achieving efficient and uniform mixing and automated cleaning, thus improving product consistency and quality.
Patent Information
- Application Number
- CN202520208313.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing methods for preparing glass heat insulation film additives rely on manual operation, which results in low precision, poor efficiency, difficulty in ensuring product consistency and stability, and the materials tend to adhere to the inner wall of the mixing tank, affecting the uniformity of mixing and making cleaning difficult.
A mixing device including a storage tank, a stirring device, and a wall scraping device was designed. The amount of raw materials added is controlled by a flow meter, and three-dimensional mixing is achieved by bevel gear meshing transmission. Combined with a stirring rod and scraper driven by a servo motor, the material is ensured to be fully mixed and adhering material is removed.
It improves mixing efficiency and uniformity, ensures product consistency and quality, reduces cleaning difficulty, and enhances the automation and precision of operations.
Smart Images
Figure CN223749975U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass heat insulation film processing technical field, concretely is a kind of based on glass heat insulation film additive's blending device. BACKGROUND
[0002] It is known that with the improvement of building energy-saving requirement, glass heat insulation film as an effective heat insulation material has been widely used, however, the existing glass heat insulation film additive blending method mostly relies on manual operation, there is the problem of low precision and poor efficiency, and it is difficult to ensure the consistency and stability of product.
[0003] Glass heat insulation film additive is usually composed of multiple raw materials with different properties, and traditional stirring mode is difficult to ensure that it is fully and uniformly mixed in three-dimensional space, which affects the uniformity and consistency of product, in the mixing process, material is easy to adhere to the inner wall of blending tank, not only waste raw material, but also may lead to product stratification or uneven, affect the quality of final product, in addition, adhered material also increases cleaning difficulty and time cost in subsequent cleaning process. INVENTION CONTENTS
[0004] (I) technical problem solved
[0005] In view of the deficiency of prior art, the utility model provides a kind of based on glass heat insulation film additive's blending device.
[0006] (II) technical scheme
[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of blending device based on glass heat insulation film additive, including blending tank, storage tank, stirring device and wall scraping device, the top of the blending tank is equipped with multiple independent storage tank, the bottom of the storage tank is equipped with discharge pipe, the bottom of the discharge pipe is through the top wall of the blending tank and extends its inner cavity, flowmeter is installed on the discharge pipe, the stirring device is installed in the inner cavity of the blending tank, the stirring device includes first motor, driving bevel gear, driven bevel gear, stirring shaft, second motor, stirring rod and mixing rod, the wall scraping device is installed in the inner cavity side wall of the blending tank, the stirring shaft is rotatably installed in the inner cavity of the blending tank, the top of the stirring shaft is through the top wall of the blending tank and is equipped with the driven bevel gear, the first motor is installed on the top wall of the blending tank by motor bracket, the output end of the first motor is equipped with the driving bevel gear, the driving bevel gear and the driven bevel gear are engaged, the middle inner cavity of the stirring shaft is equipped with multiple second motors, the left and right ends of the output end of the second motor are both equipped with the stirring rod, which is installed on the side wall of the stirring shaft, the side wall of the stirring rod is annularly equipped with multiple mixing rods, the heating element is embeddedly installed in the side wall of the blending tank, the bottom wall of the blending tank is equipped with discharge pipe, and the outer wall of the discharge pipe is equipped with electromagnetic valve.
[0008] In order to prevent material from hanging on the wall, the utility model improves that the wall scraping device includes electric telescopic rod, fixed ring and scraper, two groups of electric telescopic rods are symmetrically installed on the top wall of the blending tank, the output ends of the two groups of electric telescopic rods are through the top wall of the blending tank and extend into the inner cavity and are equipped with the fixed ring, and multiple scrapers are obliquely installed on the outer wall of the fixed ring.
[0009] In order to guide the flow of material, the utility model improves that a guide cavity is formed in the bottom of the blending tank.
[0010] In order to stir the material at the bottom end of the blending tank, the utility model improves that the bottom end of the stirring rod is equipped with a mounting ring, and multiple rotating wheels are annularly installed on the outer wall of the mounting ring.
[0011] In order to ensure the stable support of the blending tank, the utility model improves that support legs are installed at the bottom corners of the blending tank.
[0012] In order to add material to the discharge pipe, the utility model improves that a feeding pipe is installed at the top of the storage tank.
[0013] In order to seal the storage tank, the utility model improves that a sealing cover is installed at the top of the feeding pipe.
[0014] In order to ensure the stability and accuracy of the operation of the first motor and the second motor, the utility model improves, the first motor and the second motor are all servo motors.
[0015] (Three) beneficial effects
[0016] Compared with the prior art, the utility model provides a kind of based on glass heat insulation film additive's deployment device, with following beneficial effects:
[0017] The deployment device based on glass heat insulation film additive, by being set up, storage tank, flowmeter and agitating unit, each storage tank independently stores different raw materials, and the addition amount of each raw material is accurately controlled by flowmeter on discharge pipe, the application of flowmeter ensures that each raw material can be accurately added according to predetermined proportion, by the meshing transmission of bevel gear, first motor drives stirring shaft rotation, realizes the stirring in vertical direction, the second motor in the stirring shaft interior drives stirring rod to carry out transverse stirring, and further refine mixing process of multiple groups of mixing rods on stirring rod, ensure that material is fully mixed in three-dimensional space, greatly improve mixing efficiency and uniformity.
[0018] The deployment device based on glass heat insulation film additive, by being set up, scraper avoids device, electric telescopic link can be started according to preset program or operator instruction, realizes the scraping wall operation of automation, scraper board closely fits the inner wall of deployment tank, can effectively remove material that possibly adheres on tank wall due to stirring, ensure that all materials can fully participate in mixing, improve product consistency and quality, the inclined installation of scraper board makes its contact with tank wall more uniform, reduces dead angle, ensures the thoroughness of scraping wall. ACCURACY OF DRAWINGS
[0019] Figure 1 It is the first angle three-dimensional structure schematic view of the utility model;
[0020] Figure 2 It is the second angle three-dimensional structure schematic view of the utility model;
[0021] Figure 3 It is the deployment tank half cut three-dimensional structure schematic view of the utility model;
[0022] Figure 4 It is the stirring shaft lower part half cut three-dimensional structure schematic view of the utility model.
[0023] In the figure: 1, deployment tank; 2, storage tank; 3, discharge pipe; 4, flow meter; 5, first motor; 6, driving bevel gear; 7, driven bevel gear; 8, stirring shaft; 9, second motor; 10, stirring rod; 11, mixing rod; 12, discharge pipe; 13, electromagnetic valve; 14, electric telescopic rod; 15, fixed ring; 16, scraper; 17, flow guide cavity; 18, mounting ring; 19, cycloid; 20, support leg; 21, feed pipe; 22, sealing cover. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] Please refer to Figures 1-4The utility model provides a kind of based on glass heat insulation film additive's blending device, including blending jar 1, storage tank 2, stirring device and wall scraping device, the top of the blending jar 1 is equipped with multiple independent storage tank 2, the bottom of the storage tank 2 is equipped with discharge pipe 3, the bottom of the discharge pipe 3 is through the top wall of the blending jar 1 and extends its inner cavity, flowmeter 4 is installed on the discharge pipe 3, the inner cavity of the blending jar 1 is equipped with the stirring device, the stirring device includes first motor 5, driving bevel gear 6, driven bevel gear 7, stirring shaft 8, second motor 9, stirring rod 10 and mixing rod 11, the wall scraping device is installed on the inner cavity side wall of the blending jar 1, the stirring shaft 8 is rotatably installed in the inner cavity of the blending jar 1, the top of the stirring shaft 8 is through the top wall of the blending jar 1 and is equipped with the driven bevel gear 7, the top wall of the blending jar 1 is equipped with the first motor 5 by motor bracket, the output end of the first motor 5 is equipped with the driving bevel gear 6, the driving bevel gear 6 and the driven bevel gear 7 are engagedly connected, the middle inner cavity of the stirring shaft 8 is equipped with multiple groups of the second motor 9, the left and right end output of the second motor 9 is all equipped with the stirring rod 10 and is installed on the side wall of the stirring shaft 8, the side wall of the stirring rod 10 is annularly equipped with multiple groups of mixing rod 11, heating element is embeddedly installed on the side wall of the blending jar 1, the bottom wall of the blending jar 1 is equipped with discharge pipe 12, the outer wall of the discharge pipe 12 is equipped with solenoid valve 13, in the embodiment, different raw materials needed to be blended are respectively stored in each independent storage tank 2 during use, the adding amount of each raw material can be accurately controlled by controlling flowmeter 4 on the bottom discharge pipe 3 of storage tank 2, to ensure that the formula is accurate, start first motor 5, drive stirring shaft 8 to rotate by the meshing transmission of driving bevel gear 6 and driven bevel gear 7, at the same time, the second motor 9 in the stirring shaft 8 is also started, so that the stirring rod 10 installed on its two ends is transversely stirred, and the mixing rod 11 on the stirring rod 10 further refines the mixing process, to ensure that materials are fully and uniformly mixed, the stirring device can stir materials in horizontal and vertical directions, to ensure that materials are fully mixed in three-dimensional space, thereby improving mixing uniformity, the wall scraping device installed on the inner cavity side wall of the blending jar 1 is periodically or continuously operated during stirring, to prevent materials from adhering to the wall, to ensure that all materials participate in mixing, if necessary, the materials can be heated by heating element embedded in the side wall of the blending jar 1, to promote certain chemical reactions or reduce the viscosity of materials, to make mixing easier, when blending is completed and meets the requirements, open solenoid valve 13 on discharge pipe 12, to discharge the blended additive.
[0026] In actual use, further prevent the material wall, in this embodiment, the wall scraping device includes electric telescopic rod 14, fixed ring 15 and scraper 16, the top wall of the preparation tank 1 is symmetrically provided with two groups of electric telescopic rods 14, the output end of the two groups of electric telescopic rods 14 extends through the top wall of the preparation tank 1, and the inner cavity of the top wall of the preparation tank 1 is provided with the fixed ring 15, a plurality of scrapers 16 are obliquely installed on the outer wall of the fixed ring 15, and the plurality of scrapers 16 are matched with the inner wall of the preparation tank 1. When the wall scraping operation is needed, the electric telescopic rod 14 is started according to the preset program or the operator's instruction, the output end of the electric telescopic rod 14 extends outward, pushes the fixed ring 15 and the scraper 16 thereon to be close to the inner wall of the preparation tank 1, when reaching the set position, the scraper 16 is tightly attached to the tank wall, and the wall scraping action is started. A plurality of scrapers 16 obliquely installed on the outer wall of the fixed ring 15 slide along the inner wall of the preparation tank 1, scrape the material adhered to the tank wall, and make the material return to the mixture for stirring. After completing the wall scraping once, the electric telescopic rod 14 is retracted, the fixed ring 15 and the scraper 16 are driven away from the tank wall, and the next wall scraping is prepared. The scraper 16 is tightly attached to the inner wall of the preparation tank 1, can effectively remove the material that may be adhered to the tank wall due to stirring, ensures that all materials can fully participate in mixing, and improves the consistency and quality of the product.
[0027] In actual use, further guide the material, in this embodiment, the bottom of the preparation tank 1 is provided with a flow guide cavity 17, through the flow guide cavity 17, the material can flow to the discharge pipe 12 more uniformly during the discharging process, ensuring that all materials can be smoothly discharged, and improving the thoroughness of discharging.
[0028] In actual use, further stir the material at the bottom end of the preparation tank 1, in this embodiment, the bottom end of the stirring rod 10 is provided with a mounting ring 18, a plurality of rotating wheels 19 are annularly installed on the outer wall of the mounting ring 18, the rotating wheels 19 are in contact with the material at the bottom of the preparation tank 1 during rotation, and through the special shape and angle, the bottom material is effectively cut and pushed to participate in the overall mixing.
[0029] In actual use, further ensure the support stability of the preparation tank 1, in this embodiment, the bottom corners of the preparation tank 1 are provided with support legs 20, the design of the four-corner support legs 20 makes the preparation tank 1 more stable during work, especially when the stirring device rotates at high speed or performs powerful stirring, the tank body can be effectively prevented from shaking, and the safety of operation is ensured.
[0030] In actual use, further add material to the discharge pipe 3, in this embodiment, the top end of the storage tank 2 is provided with a feeding pipe 21, through the feeding pipe 21 at the top end, the material can be directly added to the storage tank 2, without disassembling or moving the storage tank 2, the operation process is simplified, and the work efficiency is improved.
[0031] In actual use, the storage tank 2 is further sealed, and in the embodiment, a sealing cover 22 is installed at the top end of the feeding pipe 21, which can effectively prevent external air, dust, moisture and other pollutants from entering the storage tank 2, thereby ensuring the purity and quality of the material, especially when processing high-precision or pollution-sensitive materials.
[0032] In actual use, the stability and accuracy of the first motor 5 and the second motor 9 are further ensured, and in the embodiment, the first motor 5 and the second motor 9 are both servo motors, which have extremely high position control accuracy and can accurately position the positions of the stirring shaft 8 and the stirring rod 10, thereby ensuring that each stirring action is performed according to the preset parameters and improving the uniformity and consistency of the mixing.
[0033] To further illustrate the possible application scenarios, technical principles, specific implementation schemes, and the purposes and effects that can be achieved by the present application, the specific embodiments listed below are described in detail in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples and cannot limit the protection scope of the present application.
[0034] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A glass insulation film additive based dispensing apparatus comprising a dispensing tank (1), a storage tank (2), a stirring device and a wall scraping device, characterized in that: The top end of the deployment tank (1) is provided with a plurality of independent storage tanks (2), the bottom end of the storage tank (2) is provided with a discharge pipe (3), the bottom end of the discharge pipe (3) penetrates the top wall of the deployment tank (1) and extends into the inner cavity, a flow meter (4) is installed on the discharge pipe (3), the inner cavity of the deployment tank (1) is provided with the stirring device, the stirring device comprises a first motor (5), a driving bevel gear (6), a driven bevel gear (7), a stirring shaft (8), a second motor (9), a stirring rod (10) and a mixing rod (11), the inner cavity of the deployment tank (1) is provided with the wall scraping device, the inner cavity of the deployment tank (1) is rotatably provided with the stirring shaft (8), the top end of the stirring shaft (8) penetrates the top wall of the deployment tank (1) and is provided with the driven bevel gear (7), the top wall of the deployment tank (1) is provided with the first motor (5) through a motor bracket, the output end of the first motor (5) is provided with the driving bevel gear (6), the driving bevel gear (6) and the driven bevel gear (7) are connected in meshing, a plurality of second motors (9) are installed in the inner cavity of the middle part of the stirring shaft (8), the left and right end output ends of the second motor (9) are both provided with the stirring rod (10) penetrating the side wall of the stirring shaft (8), a plurality of mixing rods (11) are annularly installed on the side wall of the stirring rod (10), a heating element is embeddedly installed on the side wall of the deployment tank (1), a discharge pipe (12) is installed on the bottom wall of the deployment tank (1), and an electromagnetic valve (13) is installed on the outer wall of the discharge pipe (12).
2. The dispensing device based on glass insulation film additive according to claim 1, characterized in that: The wall scraping device comprises an electric telescopic rod (14), a fixed ring (15) and a scraper (16), two groups of electric telescopic rods (14) are symmetrically installed on the top wall of the deployment tank (1), the output ends of the two groups of electric telescopic rods (14) are provided with the fixed ring (15) penetrating and extending into the inner cavity of the top wall of the deployment tank (1), a plurality of scrapers (16) are obliquely installed on the outer wall of the fixed ring (15), and the plurality of scrapers (16) are matched with the inner wall of the deployment tank (1).
3. The glass insulation film additive based dispensing apparatus of claim 2, wherein: A flow guide cavity (17) is formed in the bottom of the deployment tank (1).
4. The glass insulation film additive based dispensing apparatus of claim 3, wherein: An installation ring (18) is installed at the bottom end of the stirring rod (10), and a plurality of gyro wheels (19) are annularly installed on the outer wall of the installation ring (18).
5. The glassed film additive based dispensing apparatus of claim 4, wherein: Support legs (20) are installed at the four corners of the bottom end of the deployment tank (1).
6. The glass insulation film additive based dispensing apparatus of claim 5, wherein: A feeding pipe (21) is installed at the top end of the storage tank (2).
7. The glassed film additive based dispensing apparatus of claim 6, wherein: A sealing cover (22) is installed at the top end of the feeding pipe (21).
8. The glass insulation film additive based formulation device according to claim 7, wherein: The first motor (5) and the second motor (9) are both servo motors.