Small plate sheet production extrusion device

Abstract

The utility model discloses a small plate sheet production extrusion device, and relates to the field of plate sheet production, the small plate sheet production extrusion device comprises a supporting seat, an extrusion pipe is arranged on the supporting seat, an extrusion motor is fixed at one end of the extrusion pipe, a supporting rod is fixed at the output end of the extrusion motor, and an extrusion auger is fixed on the supporting rod; a feeding hopper is fixed to the extrusion pipe, a segmented heating mechanism is arranged on the extrusion pipe, and an auxiliary continuous feeding mechanism is arranged on the feeding hopper. Particles are poured into a feeding hopper and enter an extrusion pipe under the action of an auxiliary continuous feeding mechanism, meanwhile, an extrusion motor drives a supporting rod, the supporting rod drives an extrusion packing auger, the extrusion packing auger drives the particles to move in the extrusion pipe, and when the particles pass through a segmented heating mechanism on the extrusion pipe, the segmented heating mechanism melts the particles; therefore, uniform mixing and sufficient melting of particles can be guaranteed, the quality stability of products is improved, and the production cycle is shortened.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of sheet production, in particular to a small sheet production extrusion device. BACKGROUND

[0002] At present, the production process of plastic plates and sheets is quite mature, and there are various production equipment of different scales on the market. Large enterprises usually use large-size extruders with high efficiency and high precision, which have high degree of automation and production capacity, but the cost is high and the floor area is large. In contrast, due to the limitation of funds and technology, small and medium-sized enterprises rely more on simple manual or semi-automatic small extrusion devices.

[0003] The structure of the existing small equipment extrusion device is composed of an extrusion pipe, a feeding hopper, a heating device, an extrusion head and a water rotating device. During production, the worker pours the particles into the feeding hopper, and then the particles move in the extrusion pipe. In the process of moving, the particles melt into fluid, and then are extruded from the extrusion head.

[0004] In actual operation, the heating device on the extrusion pipe is generally an integral whole. When heating the particles, the temperature is always a certain temperature. In order to ensure that the particles can be melted, the temperature of the heating device is high at the beginning, which causes the particles first contacting the heating device to melt first, and then wrap the subsequent particles. The subsequent particles wrapped may not be uniformly or completely melted, which causes the quality difference of the extruded plates. CONTENT OF THE INVENTION

[0005] The purpose of the present application is to solve the problem that in order to ensure that the particles can be melted, the temperature of the heating device is high at the beginning, which causes the particles first contacting the heating device to melt first, and then wrap the subsequent particles. The subsequent particles wrapped may not be uniformly or completely melted, which causes the quality difference of the extruded plates. The present application provides a small sheet production extrusion device.

[0006] The present application adopts the following technical solutions to achieve the above purpose:

[0007] The utility model provides a kind of small plate sheet production extrusion device, including support seat, which is provided with extrusion pipe, one end of the extrusion pipe is fixed with extrusion motor, the output of the extrusion motor is fixed with support rod, the support rod is fixed with extrusion auger, the end of the extrusion pipe away from extrusion motor is installed with extrusion head, water cooling device is installed on the support seat, and the water cooling device corresponds with extrusion head, traction roller group is installed on the support seat, and the traction roller group corresponds with extrusion head, cutting device is installed on the traction roller group, the extrusion pipe is fixed with upper hopper, the extrusion pipe is provided with segmented heating mechanism, and the upper hopper is provided with auxiliary continuous feeding mechanism.

[0008] By adopting the above technical scheme, the particles are poured into the upper hopper under the action of the auxiliary continuous feeding mechanism, and the particles enter the extrusion pipe, while the extrusion motor drives the support rod, the support rod drives the extrusion auger, and the extrusion auger drives the particles to move in the extrusion pipe. When the particles pass through the segmented heating mechanism on the extrusion pipe, the segmented heating mechanism melts the particles, thereby ensuring uniform mixing and sufficient melting of the particles, improving product quality stability, and shortening the production cycle.

[0009] Further, the segmented heating mechanism includes a heating sleeve that is sleeved on the extrusion pipe, and three sets of two-by-two symmetric support rings are arranged between the heating sleeve and the extrusion pipe. The support rings are fixedly connected with the extrusion pipe and the heating sleeve. A plurality of heating rods are fixed between the two support rings and are circumferentially distributed. Three temperature sensors are fixed on the heating sleeve and penetrate the heating sleeve.

[0010] By adopting the above technical scheme, the particles are gradually heated by the multiple heating rods when moving in the extrusion pipe, thereby gradually melting the particles and reducing the possibility of uneven melting of the particles, which may cause the presence of particles during extrusion

[0011] Further, the heating sleeve is sleeved with a heat preservation layer, and the heat preservation layer is an asbestos heat insulation sleeve.

[0012] By adopting the above technical scheme, the heating rods are protected by the heating sleeve, and then the generated heat is blocked by the heat preservation layer, thereby reducing heat loss and improving heating efficiency.

[0013] Further, two symmetric support blocks are fixed on the heat preservation layer and are fixedly connected with the support seat.

[0014] By adopting the above technical scheme, the extrusion pipe and the heating sleeve are supported by the support blocks, thereby enabling the extrusion pipe and the heating sleeve to be firmly supported on the support seat.

[0015] Further, the auxiliary continuous feeding mechanism comprises a feeding segmentation plate fixed in the feeding hopper, a material blocking block rotatably connected in the feeding hopper, a feeding port formed in the material blocking block, a conversion driving assembly arranged on one side of the feeding hopper, and a triggering assembly arranged in the feeding hopper.

[0016] By adopting the above technical scheme, the feeding port on the material blocking block is converted back and forth on both sides of the feeding segmentation plate by rotating the material blocking block, so that the feeding hopper can stably and continuously feed, and the possibility of gaps in the extrusion pipe caused by lack of material in the feeding hopper during the feeding process is reduced.

[0017] Further, the conversion driving assembly comprises a support frame fixed on one side of the feeding hopper, a driving motor fixed on the support frame, a gear one fixed on the output end of the driving motor, the gear one rotatably connected with the support frame, a gear two meshingly connected with the gear one, the gear two rotatably connected with the support frame, and the gear two penetrating through the feeding hopper and meshingly connected with the material blocking block.

[0018] By adopting the above technical scheme, the gear one is driven by the driving motor, the gear two is driven by the gear one, and the material blocking block is driven by the gear two, so that the feeding port on the material blocking block can change position conveniently.

[0019] Further, the triggering assembly comprises two symmetrical laser emitters fixed on the feeding segmentation plate, a laser sensor arranged on one side of the laser emitter, and the laser sensor fixedly connected with the feeding hopper.

[0020] By adopting the above technical scheme, when the particles drop to the height of the laser emitter, the laser emitter is not blocked, and the laser sensor receives a signal, so that the material blocking block can be rotated at the appropriate time conveniently.

[0021] Further, the support frame is fixed with a buzzer.

[0022] By adopting the above technical scheme, when the laser sensor receives the laser of the laser emitter, the buzzer emits a sound under the action of the laser sensor, so that the staff can be reminded to feed conveniently.

[0023] In summary, the present application has at least one of the following beneficial effects:

[0024] 1、The application, by pushing the particles in the extrusion tube when the extrusion auger, the first heating rod of the particle is preliminary softened, then when entering the second section, the heating rod temperature rises, the softened particles are melted, and the particles are melted into fluid, when passing through the third section, the heating is carried out again, further heating the fluid, reducing the possibility of particles not melting, at the same time, the temperature sensor detects the corresponding temperature, when the temperature changes, the heating effect of the heating rod is adjusted in time, the heating sleeve and the heat preservation layer outside the heating rod protect the heating rod, at the same time, reduce the outflow of heat, the extrusion tube and the heating sleeve are firmly supported on the support seat by the support block, which can gradually melt the particles, reduce the uneven melting of the particles, and reduce the possibility of the existence of particles during extrusion.

[0025] 2、The application, when the particles are poured into the hopper, the feed inlet of the partition block is located on one side of the upper feeding partition plate, the particles on one side of the upper feeding partition plate enter the extrusion tube first, when the particles drop to the height of the laser emitter, the laser emitter is not blocked, the laser sensor receives the signal, then the driving motor drives gear one, gear one drives gear two, gear two drives the partition block, and the feed inlet of the partition block moves to the other side of the upper feeding partition plate, so that the particles enter the extrusion tube from the feed inlet, at the same time, the buzzer reminds the staff to feed, the staff pours the particles into the side of the upper feeding partition plate without particles, then waits for the particles on one side of the upper feeding partition plate to be empty, and then continues to pour the particles, which can ensure the continuity of the particles from the hopper into the extrusion tube, reduce the possibility of gaps in the extrusion tube caused by lack of material in the hopper during the feeding process. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is the first three-dimensional structure schematic diagram of the small plate sheet production extrusion device in the application;

[0027] Figure 2 is the first internal structure schematic diagram of the small plate sheet production extrusion device in the application;

[0028] Figure 3 is the second internal structure schematic diagram of the small plate sheet production extrusion device in the application;

[0029] Figure 4 is the first three-dimensional structure schematic diagram of the small plate sheet production extrusion device in the application; Figure 2

[0030] Figure 5 is the first three-dimensional structure schematic diagram of the small plate sheet production extrusion device in the application; Figure 3

[0031] BRIEF DESCRIPTION OF DRAWINGS

[0032] ​​1, support seat; 2, extrusion pipe; 3, extrusion motor; 4, support rod; 5, extrusion auger; 6, sectional heating mechanism; 61, heating sleeve; 62, heating rod; 63, support ring; 64, temperature sensor; 65, heat preservation layer; 66, support block; 7, auxiliary continuous feeding mechanism; 71, feeding segmentation plate; 72, material separation block; 73, feeding port; 74, conversion drive assembly; 741, support frame; 742, drive motor; 743, gear one; 744, gear two; 75, trigger assembly; 751, laser emitter; 752, laser sensor; 753, buzzer alarm; 8, extrusion head; 9, water cooling device; 10, traction roller group; 11, cutting device; 12, feeding hopper. DETAILED DESCRIPTION

[0033] The following will be described in detail in combination with the accompanying drawings Figure 1 The present application is further described in detail.

[0034] The embodiment of the present application discloses a small plate sheet production extrusion device.

[0035] Referring to Figure 1 , Figure 2 and Figure 3 A small plate sheet production extrusion device, comprising a support seat 1, the support seat 1 is provided with an extrusion pipe 2, one end of the extrusion pipe 2 is fixedly connected with an extrusion motor 3, the output end of the extrusion motor 3 is fixedly connected with a support rod 4, the support rod 4 is fixedly connected with an extrusion auger 5, the end of the extrusion pipe 2 away from the extrusion motor 3 is installed with an extrusion head 8, the support seat 1 is installed with a water cooling device 9, the water cooling device 9 corresponds to the extrusion head 8, the support seat 1 is installed with a traction roller group 10, the traction roller group 10 corresponds to the extrusion head 8, the traction roller group 10 is installed with a cutting device 11, the extrusion pipe 2 is fixedly connected with a feeding hopper 12, the extrusion pipe 2 is provided with a sectional heating mechanism 6, and the feeding hopper 12 is provided with an auxiliary continuous feeding mechanism 7.

[0036] In use of the extrusion device, first open the segmented heating mechanism 6 on the extrusion pipe 2, then pour the particles into the feeding hopper 12, under the action of the auxiliary continuous feeding mechanism 7, the particles enter the extrusion pipe 2, at the same time, the extrusion motor 3 drives the support rod 4, the support rod 4 drives the extrusion auger 5, the extrusion auger 5 drives the particles to move in the extrusion pipe 2, when the particles pass through the segmented heating mechanism 6 on the extrusion pipe 2, the segmented heating mechanism 6 melts the particles, then continues to be pushed by the extrusion auger 5, so that the melted particles are extruded from the extrusion head 8 into a sheet, the traction roller group 10 supports and guides the just-formed sheet, at the same time, the water cooling device 9 circulates the extrusion head 8 to ensure that the sheet is extruded from the extrusion head 8, then according to the actual length, the cutting device 11 cuts the sheet, when the particles in the feeding hopper 12 are almost out, the auxiliary continuous feeding mechanism 7 sends a reminder, then the staff replenishes in time, by setting the segmented heating mechanism 6 on the extrusion pipe 2, the particles can be uniformly mixed and fully melted when passing through the segmented heating mechanism 6 on the extrusion pipe 2, so as to improve the product quality stability and shorten the production cycle.

[0037] With reference to Figure 1 , Figure 2 and Figure 4 , the segmented heating mechanism 6 comprises a heating sleeve 61 sleeved on the extrusion pipe 2, three groups of two-symmetric support rings 63 are arranged between the heating sleeve 61 and the extrusion pipe 2, the support rings 63 are fixedly connected with the extrusion pipe 2 and the heating sleeve 61, a plurality of heating rods 62 are fixed between the two support rings 63 and circumferentially distributed, three temperature sensors 64 are fixed on the heating sleeve 61, and the temperature sensors 64 penetrate through the heating sleeve 61.

[0038] In addition, the heating sleeve 61 is sleeved with a heat preservation layer 65, and the heat preservation layer 65 is an asbestos heat insulation sleeve.

[0039] Furthermore, the heat preservation layer 65 is fixed with two symmetric support blocks 66, and the support blocks 66 are fixedly connected with the support base 1.

[0040] The heating rod 62 is an electric heating rod 62 with a power of 3KM, and the three sections of the heating rod 62 are independently controlled, and the temperature of each section can be adjusted individually. When the particles are pushed by the extrusion screw 5 to move in the extrusion pipe 2, the first section of the heating rod 62 preliminarily softens the particles, and then when the particles enter the second section, the temperature of the heating rod 62 is increased to melt the softened particles, so that the particles are melted into a fluid. When passing through the third section, the fluid is heated again at a high temperature to further heat the fluid and reduce the possibility that some particles have not been melted. At the same time, the temperature sensor 64 monitors the corresponding temperature in real time, and when the temperature changes, the heating effect of the heating rod 62 is adjusted in a timely manner. The heating sleeve 61 and the heat preservation layer 65 outside the heating rod 62 protect the heating rod 62 and reduce heat loss. The support block 66 supports the extrusion pipe 2 and the heating sleeve 61 on the support seat 1. By using the heating rod 62 to heat the particles in sections, the particles can be gradually melted, and the possibility of uneven melting of the particles that may exist during extrusion is reduced.

[0041] With reference to Figure 1 、 Figure 3 and Figure 5 , the auxiliary continuous feeding mechanism 7 comprises a feeding dividing plate 71 fixed in the feeding hopper 12. The feeding hopper 12 is rotatably connected with a material separation block 72, and the material separation block 72 is provided with an inlet 73. One side of the feeding hopper 12 is provided with a conversion driving assembly 74, and the feeding hopper 12 is provided with a triggering assembly 75.

[0042] In addition, the conversion driving assembly 74 comprises a support frame 741 fixed on one side of the feeding hopper 12, and a driving motor 742 fixed on the support frame 741. The output end of the driving motor 742 is fixed with a gear one 743, and the gear one 743 is rotatably connected with the support frame 741. The gear one 743 is rotatably connected with a gear two 744, and the gear two 744 is rotatably connected with the support frame 741. One side of the gear two 744 penetrates through the feeding hopper 12 and is rotatably connected with the material separation block 72.

[0043] Furthermore, the triggering assembly 75 comprises two laser emitters 751 symmetrically fixed on the feeding dividing plate 71, and one side of each laser emitter 751 is provided with a laser sensor 752. The laser sensor 752 is fixedly connected with the feeding hopper 12.

[0044] In addition, the support frame 741 is fixedly connected with a buzzer alarm 753.

[0045] When the particles are poured into the upper hopper 12, the feed port 73 of the partition block 72 is located on one side of the upper feeding partition plate 71, and the particles on one side of the upper feeding partition plate 71 first enter the extrusion pipe 2. When the particles descend to the height of the laser emitter 751, the laser emitter 751 is no longer blocked, the laser sensor 752 receives a signal, and then the driving motor 742 drives gear one 743, gear one 743 drives gear two 744, gear two 744 drives the partition block 72, and the feed port 73 of the partition block 72 moves to the other side of the upper feeding partition plate 71, allowing the particles to enter the extrusion pipe 2 from the feed port 73. At the same time, the buzzer alarm 753 reminds the staff to feed, and the staff pours the particles into the side of the upper feeding partition plate 71 without particles, and then waits for the particles on one side of the upper feeding partition plate 71 to be empty before continuing to pour the particles. By using the feed port 73 on the partition block 72 to switch back and forth between the two sides of the upper feeding partition plate 71, the particles on both sides of the upper feeding partition plate 71 can be alternately fed into the extrusion pipe 2, thereby ensuring the continuity of the particles from the upper hopper 12 into the extrusion pipe 2 and reducing the possibility of gaps in the extrusion pipe 2 due to lack of material in the upper hopper 12 during the feeding process.

[0046] Working principle: When the particles are poured into the upper hopper 12, the feed port 73 of the partition block 72 is located on one side of the upper feeding partition plate 71, and the particles on one side of the upper feeding partition plate 71 first enter the extrusion pipe 2. The extrusion motor 3 drives the support rod 4, the support rod 4 drives the extrusion screw 5, the extrusion screw 5 drives the particles to move in the extrusion pipe 2, the first section of the heating rod 62 preliminarily softens the particles, and then when entering the second section, the temperature of the heating rod 62 increases, melting the softened particles, allowing the particles to melt into a fluid. When passing through the third section, the fluid is heated again, and then continues to be pushed by the extrusion screw 5, allowing the melted particles to be extruded from the extrusion head 8 into a sheet. The traction roller group 10 supports and guides the just-formed sheet, and the water cooling device 9 circulates cooling for the extrusion head 8 to ensure the extrusion and shaping of the sheet from the extrusion head 8. Then, according to the actual required length, the cutting device 11 cuts the sheet. The particles on one side of the upper feeding partition plate 71 descend to the height of the laser emitter 751, the laser emitter 751 is no longer blocked, the laser sensor 752 receives a signal, and then the driving motor 742 drives gear one 743, gear one 743 drives gear two 744, gear two 744 drives the partition block 72, and the feed port 73 of the partition block 72 moves to the other side of the upper feeding partition plate 71, allowing the particles to enter the extrusion pipe 2 from the feed port 73. At the same time, the buzzer alarm 753 reminds the staff to feed, and the staff pours the particles into the side of the upper feeding partition plate 71 without particles, and then waits for the particles on one side of the upper feeding partition plate 71 to be empty before continuing to pour the particles.

Claims

1. A small-sized plate sheet production extrusion device comprising a support seat (1), characterized by: The support seat (1) is provided with an extrusion pipe (2), one end of the extrusion pipe (2) is fixedly provided with an extrusion motor (3), the output end of the extrusion motor (3) is fixedly provided with a support rod (4), the support rod (4) is fixedly provided with an extrusion auger (5), the end of the extrusion pipe (2) away from the extrusion motor (3) is provided with an extrusion head (8), the support seat (1) is provided with a water cooling device (9), the water cooling device (9) corresponds to the extrusion head (8), the support seat (1) is provided with a traction roller group (10), the traction roller group (10) corresponds to the extrusion head (8), the traction roller group (10) is provided with a cutting device (11), the extrusion pipe (2) is fixedly provided with a feeding hopper (12), the extrusion pipe (2) is provided with a segmented heating mechanism (6), and the feeding hopper (12) is provided with an auxiliary continuous feeding mechanism (7).

2. A small-scale sheet production extrusion apparatus according to claim 1, characterized in that: The segmented heating mechanism (6) comprises a heating sleeve (61) sleeved on the extrusion pipe (2), three groups of two-by-two symmetrical support rings (63) are arranged between the heating sleeve (61) and the extrusion pipe (2), the support rings (63) are fixedly connected with the extrusion pipe (2) and the heating sleeve (61), a plurality of circumferentially distributed heating rods (62) are fixed between the two support rings (63), three temperature sensors (64) are fixed on the heating sleeve (61), and the temperature sensors (64) penetrate the heating sleeve (61).

3. A small-scale sheet production extrusion apparatus according to claim 2, wherein: The heating sleeve (61) is sleeved with a heat preservation layer (65), and the heat preservation layer (65) is an asbestos heat insulation sleeve.

4. A small-scale sheet production extrusion apparatus according to claim 3, wherein: The heat preservation layer (65) is fixedly provided with two symmetrical support blocks (66), and the support blocks (66) are fixedly connected with the support seat (1).

5. A compact sheet production extrusion apparatus according to claim 2, characterized in that: The auxiliary continuous feeding mechanism (7) comprises a feeding segmentation plate (71) fixed in the feeding hopper (12), a material separation block (72) is rotatably connected in the feeding hopper (12), a feeding port (73) is formed in the material separation block (72), a conversion driving assembly (74) is arranged on one side of the feeding hopper (12), and a triggering assembly (75) is arranged in the feeding hopper (12).

6. A small-scale sheet production extrusion apparatus according to claim 5, wherein: The conversion driving assembly (74) comprises a support frame (741) fixed on one side of the feeding hopper (12), a driving motor (742) is fixed on the support frame (741), the output end of the driving motor (742) is fixedly provided with a gear one (743), the gear one (743) is rotatably connected with the support frame (741), the gear one (743) is rotatably connected with a gear two (744), the gear two (744) is rotatably connected with the support frame (741), and one side of the gear two (744) penetrates the feeding hopper (12) and is rotatably connected with the material separation block (72).

7. A small-scale sheet production extrusion apparatus according to claim 6, characterized in that: The triggering assembly (75) comprises two symmetrical laser emitters (751) fixed on the feeding segmentation plate (71), a laser sensor (752) is arranged on one side of the laser emitter (751), and the laser sensor (752) is fixedly connected with the feeding hopper (12).

8. A small-scale sheet production extrusion apparatus according to claim 7, characterized in that: The support frame (741) is fixed with a buzzer (753).

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