Shaping device for noise reduction tube of ultrasonic hemostasis knife

By employing a high-temperature deformation and shrinkage device for the ultrasonic hemostatic knife noise reduction tube using a shaping device, the problem of uneven size in the production of noise reduction tubes in existing technologies has been solved. This improves the production efficiency of multiple noise reduction tubes that reduce noise and reduce radial vibration, ensuring a good fit with the knife handle and enhancing operational precision and user experience.

CN223750230UActive Publication Date: 2026-01-02HANGZHOU REX MEDICAL INSTR CO LTD
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Patent Information

Application Number
CN202423072345.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2026-01-02
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The existing manufacturing process for the ultrasonic hemostatic scalpel noise reduction tube cannot precisely control the dimensions, resulting in poor noise reduction and vibration damping effects, and poor fit with the scalpel handle, making it difficult to achieve the required gap of 0.1mm.

Method used

The shaping device includes a baking tray, a standard rod, and a heating device. The unshaped noise reduction tube is shrunk to a standard size through high-temperature deformation, and precise cutting is achieved through a cutting groove. Combined with an array of mounting holes and a detachable standard rod, multiple noise reduction tubes can be processed simultaneously.

Benefits of technology

The noise reduction and vibration damping effects of the noise reduction tube are improved, ensuring a tight fit with the tool holder and enhancing operational precision and user experience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223750230U_ABST
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Abstract

The utility model discloses a shaping device for a noise reduction tube of an ultrasonic hemostasis knife, the shaping device comprises a baking tray for holding an unshaped noise reduction tube, a standard rod capable of sleeving and shaping the unshaped noise reduction tube, and a heating device for heating the unshaped noise reduction tube, the standard rod is arranged on the baking tray, and a cutting groove is arranged on the standard rod. According to the shaping device for the noise reduction tube of the ultrasonic hemostasis knife, the noise reduction tube is deformed and shrunk in a high-temperature environment by utilizing the characteristic that the noise reduction tube material is deformable at a high temperature, and the noise reduction tube which does not meet the use size standard originally is processed into the noise reduction tube which meets the use size standard through a simple processing technology; the noise reduction effect and the effect of weakening redundant vibration in the radial direction of the noise reduction pipe are greatly improved, a plurality of noise reduction pipes can be machined at the same time through the installation holes and the standard rods which are distributed in an array mode, and the production efficiency is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of medical supplies especially to a shaping device for the noise reduction pipe of an ultrasonic hemostatic knife. BACKGROUND

[0002] The ultrasonic hemostatic knife system (also called ultrasonic surgical knife) is a surgical instrument for cutting and separating biological tissues through high-speed vibration. The ultrasonic hemostatic knife system comprises three main components: an ultrasonic excitation power supply (main generator), a driving handle (containing an ultrasonic transducer) and an ultrasonic hemostatic knife (instrument). The main function of the ultrasonic excitation power supply is to generate high-frequency and controllable electric power, and during the process of tissue cutting, the power can be adjusted according to the coagulation speed and cutting speed. The function of the driving handle is to convert high-frequency electric energy into ultrasonic vibration (mechanical) energy.

[0003] The ultrasonic hemostatic knife comprises a handle, a knife rod and a knife head, the handle and the knife head are connected to the two ends of the knife rod respectively, and the driving handle transmits ultrasonic vibration energy to the knife rod, which will generate noise and excessive vibration in the radial direction, affecting not only the use of the operator but also the operation accuracy of the operator.

[0004] The existing solution is to provide a noise reduction pipe outside the knife rod to reduce noise and weaken the excessive vibration in the radial direction. The existing noise reduction pipe is cut from a purchased soft tube, and the specific steps are as follows:

[0005] Firstly, the soft tube is cut to a length suitable for the length of the knife rod.

[0006] Then, a fitting groove is cut in the radial direction of the soft tube, and the length of the fitting groove is the same as that of the soft tube.

[0007] The above-mentioned noise reduction pipe made of a soft tube has the following problems:

[0008] Firstly, the production process of the soft tube is extrusion, and the tube body is not supported by a mold during the extrusion and shaping, and the tube wall is relatively thin, so the size of the extruded soft tube is difficult to control after cooling and shrinking, and the final soft tube has uneven size and large difference from the target size.

[0009] Secondly, the purchased soft tube is packaged in a roll, so the cut soft tube has a certain curvature, and the noise reduction pipe made of the soft tube with curvature also has a certain curvature, which has poor fit with the knife rod, and finally leads to poor noise reduction and vibration reduction effect of the noise reduction pipe.

[0010] In order to achieve good noise reduction and vibration reduction effect of the noise reduction pipe, the gap between the noise reduction pipe and the knife rod needs to be controlled within 0.1mm, but the existing noise reduction pipe has large deformation and size tolerance deviation, which cannot achieve the expected effect. INVENTION CONTENTS

[0011] The utility model discloses a purpose lies in on the basis of the existing noise reduction pipe, based on the demand of the noise reduction pipe suitable for ultrasonic hemostatic knife can reduce noise and weaken the excess vibration of radial direction, build and form a kind of for ultrasonic hemostatic knife noise reduction pipe's shaping device.

[0012] A kind of for ultrasonic hemostatic knife noise reduction pipe's shaping device, it is characterized in that, the shaping device includes the baking tray for containing unshaped noise reduction pipe (refers to the hose that is cut according to the length of knife bar), the standard stick that can be set unshaped noise reduction pipe and give its shaping and the heating equipment for heating unshaped noise reduction pipe, the standard stick is set on the baking tray, cutting groove is equipped on the standard stick.

[0013] Using the above-mentioned noise reduction pipe shaping device, utilize the characteristics that noise reduction pipe material can be deformed at high temperature, make it deform and shrink in high temperature environment, so that it reaches the use size standard, also can be quickly cut and installed. Only with simple structure and process, the problem that the existing processing technology cannot process noise reduction pipe meeting the use demand is solved, greatly improve the effect that noise reduction pipe reduces noise and weakens the excess vibration of radial direction.

[0014] Further, the standard stick is detachably mounted on the baking tray.

[0015] Further, the baking tray is provided with mounting holes arranged in an array, the mounting holes are provided with n×m, "n" is that the mounting holes are provided with n rows, "m" is that the mounting holes are provided with m columns, and the standard stick is also provided with n×m. A plurality of unshaped noise reduction pipes can be heated and shaped at one time, improving the processing efficiency. In order to reduce the volume of the shaping device, the gap between the mounting holes is small, so the standard stick arranged in the middle is difficult to set the unshaped noise reduction pipe due to the small operation gap. Therefore, the standard stick is detachably arranged in the mounting hole, which not only facilitates the setting of the unshaped noise reduction pipe, but also facilitates the cutting of the noise reduction pipe product.

[0016] Further, the standard stick includes a shaping body and a mounting head, the shaping body is fixedly connected with the mounting head, the cutting groove penetrates through the shaping body and the mounting head, and the cutting groove arranged on the shaping body is located in the same plane as the cutting groove arranged on the mounting head.

[0017] Further, the diameter of the mounting head is greater than the diameter of the shaping body, the mounting head is arranged at one end for connecting with the baking tray, the diameter of the mounting head corresponds to the diameter of the mounting hole, and the diameter of the shaping body is the inner diameter of the noise reduction pipe meeting the use standard.

[0018] Further, the mounting holes on the baking tray are of the same size.

[0019] Since the number of mounting holes is large, if different sizes are set, the operator needs to correspond one by one, which needs to consume a lot of time, so the mounting holes are set to the same size, the standard rod can be connected with any mounting hole, and the processing efficiency is high.

[0020] The unshaped noise reduction pipe is a long strip-shaped tubular structure, and has soft texture and certain arc, so when the unshaped noise reduction pipe is sleeved on the shaping body by a general operator, one hand holds one end of the unshaped noise reduction pipe, and the other hand changes the holding position according to the moving position of the unshaped noise reduction pipe during sleeving.

[0021] The position of the unshaped noise reduction pipe finally sleeved on the shaping body is not fixed, so the cutting groove penetrating through the shaping body and the mounting head is arranged to ensure that the unshaped noise reduction pipe can be cut after being tensioned at any position of the shaping body after heating and shaping.

[0022] The diameter of the mounting head is greater than that of the shaping body, which limits the lower limit position of the noise reduction pipe, facilitates sleeving of the unshaped noise reduction pipe, and improves work efficiency.

[0023] Further, the axis of the mounting hole is in a vertical direction, and the axis of the standard rod arranged in the mounting hole is coincident, and the axis of the standard rod arranged in the mounting hole is in a vertical direction.

[0024] Further, the baking tray is provided with a handle, and the handle is provided with two and located on two sides of the baking tray.

[0025] Further, the heating equipment adopts an oven, the noise reduction pipe placed in the oven can be heated uniformly, the controllable temperature range is large, the temperature rises quickly, the structure is simple, the working quality is ensured, and the working efficiency is also ensured.

[0026] Further, the shaping device further comprises a cutter for cutting the cooled and shaped noise reduction pipe along the cutting groove.

[0027] The beneficial effects of the utility model lie in that the shaping device for the noise reduction pipe of the ultrasonic hemostatic knife disclosed in the application utilizes the characteristics of high-temperature deformability of the noise reduction pipe material, deforms and shrinks in a high-temperature environment, processes the noise reduction pipe not meeting the use size standard into the noise reduction pipe meeting the use size standard by a simple processing process, greatly improves the effect of reducing noise and weakening the excess vibration in the radial direction of the noise reduction pipe, and processes multiple noise reduction pipes at the same time through the array distributed mounting holes and standard rods, and greatly improves the production efficiency.

[0028] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0029] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of the overall structure of a specific example of the shaping device of this utility model;

[0031] Figure 2 yes Figure 1 Top view;

[0032] Figure 3 yes Figure 1 Enlarged view of the structure at point A;

[0033] Figure 4 yes Figure 1 A schematic diagram of the overall structure of the standard bar;

[0034] Figure 5 yes Figure 4 Detailed images;

[0035] Figure 6 yes Figure 4 A schematic diagram of the end structure;

[0036] Figure 7 yes Figure 4 A schematic diagram of the end structure;

[0037] In the diagram: 101, baking tray; 102, mounting hole; 103, handle; 104, standard rod; 105, shaping body; 106, mounting head; 107, cutting groove. Detailed Implementation

[0038] To make the technical problems solved, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0039] The shaping device of this utility model will be further described with reference to the accompanying drawings.

[0040] As Figure 1 and Figure 2 shown, the sizing device in the embodiment includes an oven, a baking tray 101 and a standard rod 104, the baking tray 101 is provided with an array of mounting holes 102, the mounting holes 102 are provided with 25 rows and 8 columns, that is, the mounting holes 102 are provided with 25 rows and 8 columns, and the mounting holes 102 are provided with a total of 200, and the size of each mounting hole 102 is consistent. Since the number of mounting holes 102 is large, if different sizes are set, the operator needs to correspond one by one, which requires a lot of time, so the mounting holes 102 are set to the same size, and the standard rod 104 can be connected with any mounting hole 102.

[0041] The upper end surface of the baking tray 101 is provided with a fixedly connected handle 103, the handle 103 is provided with two and located on the left and right sides of the baking tray 101, and the positions are symmetric about the center point of the baking tray 101. It is convenient for the operator to take the baking tray 101 and the left and right hands are evenly stressed, which is convenient and stable to take.

[0042] The standard rod 104 is detachably arranged in the mounting hole 102, which is convenient for the operator to take. In order to reduce the volume of the sizing device, the gap between the mounting holes 102 is small, if the standard rod 104 is not detachable, the standard rod 104 arranged in the middle will be difficult to set in the unshaped noise reduction pipe due to the small operation gap, so the standard rod 104 is detachably arranged in the mounting hole 102, which not only facilitates the setting of the unshaped noise reduction pipe, but also facilitates the cutting of the noise reduction pipe product.

[0043] As Figure 3 , Figure 4 shown, the standard rod 104 includes a sizing main body 105 and a mounting head 106, the mounting head 106 is arranged at one end of the sizing main body 105, and the diameter of the mounting head 106 is greater than the diameter of the sizing main body 105, and the diameter of the sizing main body 105 is the inner diameter of the standard noise reduction pipe.

[0044] The diameter of the mounting head 106 corresponds to the diameter of the mounting hole 102.

[0045] The mounting hole 102 is vertically arranged, and the standard rod 104 is also vertically arranged when arranged in the mounting hole 102.

[0046] As Figure 5 , Figure 6 and Figure 7 shown, the sizing main body 105 and the mounting head 106 are both provided with a cutting groove 107, the cutting grooves 107 on the sizing main body 105 and the mounting head 106 are located in the same plane, the cutting groove 107 is located on one side of the standard rod 104 and penetrates the upper and lower end surfaces of the standard rod 104.

[0047] The slot depth of the cutting slot 107 on the setting body 105 is L1, the radius of the setting body 105 is R1, and the radius of the mounting head 106 is R2,

[0048] L1 < R1,

[0049] R1 < R2,

[0050] The slot depth L2 of the cutting slot 107 on the setting body 105 is R2-R1+L1.

[0051] The processing steps of the noise reduction pipe based on the setting device are as follows:

[0052] (1) 200 unsetting noise reduction pipes are respectively sleeved on 200 standard rods 104;

[0053] (2) The 200 standard rods 104 sleeved with the unsetting noise reduction pipes are respectively arranged in the 200 mounting holes 102 of the baking tray 101;

[0054] (3) The operator holds the handle 103 to place the baking tray 101 containing the unsetting noise reduction pipes in the oven, and uses the oven to heat the unsetting noise reduction pipes, so that the unsetting noise reduction pipes are shrunk and tensioned on the standard rods 104;

[0055] (4) Stop heating and wait for the cooled and set noise reduction pipes;

[0056] (5) The cooled and set noise reduction pipes are cut along the cutting slot 107 using a cutter, and finally the noise reduction pipe products meeting the use standards are obtained.

[0057] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A sizing device for a noise reducing tube for an ultrasonic hemostatic knife, characterized by, The shaping device comprises a baking tray for containing unshaped noise reduction tubes, a standard rod capable of sleeving and shaping the unshaped noise reduction tubes, and a heating device for heating the unshaped noise reduction tubes, the standard rod is arranged on the baking tray, and the standard rod is provided with a cutting groove.

2. The sizing device for a noise reduction tube for an ultrasonic hemostatic knife of claim 1, wherein, The standard rod is detachably arranged on the baking tray.

3. The sizing device for a noise reducing tube for an ultrasonic hemostatic knife of claim 1, wherein, The baking tray is provided with mounting holes arranged in an array, the mounting holes are provided with n×m, "n" represents that the mounting holes are provided with n rows, and "m" represents that the mounting holes are provided with m columns, and the standard rod is also provided with n×m.

4. The sizing device for a noise reducing tube for an ultrasonic hemostatic knife of claim 3, wherein, The standard rod comprises a shaping main body and a mounting head, the shaping main body is fixedly connected with the mounting head, the cutting groove penetrates through the shaping main body and the mounting head, the cutting groove arranged on the shaping main body is located in the same plane as the cutting groove arranged on the mounting head.

5. A sizing device for a noise reducing tube for an ultrasonic hemostatic knife according to claim 4, wherein, The diameter of the mounting head is greater than the diameter of the shaping main body, the mounting head is arranged at one end for being connected with the baking tray, the diameter of the mounting head corresponds to the diameter of the mounting hole, and the diameter of the shaping main body is equal to the inner diameter of the standard noise reduction tube.

6. The sizing device for a noise reducing tube for an ultrasonic hemostasis knife of claim 3, wherein, The mounting holes on the baking tray are of the same size.

7. The sizing device for a noise reducing tube for an ultrasonic hemostasis knife of claim 4, wherein, The axial center line of the mounting hole is in a vertical direction, and the axial center lines of the standard rods arranged in the mounting holes coincide, and the axial center lines of the standard rods arranged in the mounting holes are in a vertical direction.

8. The sizing device for a noise reducing tube for an ultrasonic hemostasis knife of claim 1, wherein, The baking tray is provided with a handle, and the handle is provided with two and located at two sides of the baking tray.

9. The sizing device for a noise reducing tube for an ultrasonic hemostasis knife of claim 1, wherein, The heating device is an oven.

10. The sizing device for a noise reducing tube for an ultrasonic hemostasis knife of claim 1, wherein, The shaping device further comprises a cutter for cutting the cooled and shaped noise reduction tube along the cutting groove.