Non-contact ultrasonic detection unmanned aerial vehicle
By designing a non-contact ultrasonic inspection drone, utilizing a rotor system and detachable ultrasonic components, the safety hazards and low inspection efficiency in the inspection of large aircraft have been solved, achieving efficient and safe non-contact inspection results.
Patent Information
- Application Number
- CN202520438382.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-03-13
AI Technical Summary
In the existing technology, traditional ultrasonic testing devices pose safety hazards in the inspection of large aircraft and are difficult to conduct efficient non-contact testing of large or narrow areas, especially for inaccessible parts such as the stealth coating of the J-20.
A non-contact ultrasonic inspection drone was designed, employing detachable ultrasonic inspection components and a rotor system. By adjusting the body angle through the rotor, it can achieve high-altitude non-contact inspection of large aircraft. Combined with laser rangefinding and a camera, it provides real-time visual information, improving inspection efficiency and safety.
It enables efficient, safe, and flexible non-contact inspection of large aircraft, reducing the risk to operators and improving inspection efficiency and reliability.
Smart Images

Figure CN223751126U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of ultrasonic detection, more particularly to a non-contact ultrasonic detection unmanned plane. BACKGROUND
[0002] In the prior art, ultrasonic detection is usually used to detect internal defects.
[0003] Traditionally, there are two kinds of ultrasonic scanning devices: one is a two-axis or three-axis scanning mechanism for scanning a plane, which is used for C-scan imaging of regular-shaped workpieces; the other is a multi-axis detection device that is matched with a rotating shaft or uses a mechanical arm, which is used for detecting workpieces with non-planar or nonlinear surface curvature.
[0004] However, in practical applications, both of these methods are limited to detecting objects near the detection system, which is not suitable for in-service large aircraft detection. For example, aircraft maintenance units commonly use manual high-altitude operations to climb to the detection area to determine the specific detection of internal damage, which is undoubtedly a time-consuming and labor-intensive work with high risk to the operator.
[0005] For some narrow areas, personnel are difficult to reach due to body size restrictions, which can easily cause missed detection. In addition, since most large passenger planes or military aircraft are more than ten meters high or even higher, climbing operations are difficult to avoid and are dangerous. In view of the above problems, there are many ultrasonic detection devices on crawlers and unmanned planes at home and abroad, which usually use direct contact methods to apply coupling agents to the detected surface for contact detection. Although it is suitable for small areas, it is often time-consuming and inefficient for large-area detection, especially for non-contact parts such as J-20 stealth coating. There is currently no suitable method.
[0006] Therefore, how to provide a new non-contact ultrasonic detection unmanned plane that can detect large aircraft while using a non-contact detection method instead of manual scanning is a problem that needs to be solved by those skilled in the art. UTILITY MODEL CONTENT
[0007] Therefore, the utility model provides a non-contact ultrasonic detection unmanned plane, which aims to solve the technical problem of the above-mentioned conventional ultrasonic detection device, which is detected by manual detection, and has a large safety hazard in the detection process of large aircraft.
[0008] The utility model provides a non-contact ultrasonic detection unmanned plane, which comprises:
[0009] The body has a front end and a rear end arranged opposite to each other;
[0010] The ultrasonic detection assembly is detachably connected with the front end of the body.
[0011] The side rotor assembly comprises a first rotor and a second rotor, which are symmetrically arranged on the two sides of the body and are rotatably connected with the two sides of the body through a rotating support arm one and a rotating support arm two respectively.
[0012] The rear rotor is fixedly connected with the rear end of the body through a long support arm three.
[0013] According to the above technical scheme, the detection head is detachably connected with the front end of the body, so as to replace the operator to perform high-altitude detection operation, and the first rotor and the second rotor are rotatably connected with the body through the rotating support arm one and the rotating support arm two respectively, so that the pitch angle of the body during the detection process can be adjusted by adjusting the lift of the rear rotor, and then the pitch angle of the body is kept by rotating the first rotor and the second rotor through the rotating support arm one and the rotating support arm two, so as to detect the detection plane with other angles with the vertical direction in the high-altitude operation, which has the characteristics of high efficiency and flexible detection angle adjustment.
[0014] Preferably, the ultrasonic detection assembly comprises a probe fixing column, an ultrasonic detection probe and a laser ranging probe, the first end of the probe fixing column is detachably connected with the front end of the body, the second end of the probe fixing column is provided with a mounting groove, and the fixed ends of the ultrasonic detection probe and the laser ranging probe are fixedly connected in the mounting groove.
[0015] Preferably, the camera is rotatably connected to the top end of the body, and the shooting range of the camera is arranged corresponding to the detection area of the ultrasonic detection probe.
[0016] Preferably, the body is provided with oppositely arranged mounting holes one and two on the two sides, the first end of the rotating support arm one is fixedly connected with the shell of the first rotor, the second end of the rotating support arm one is rotatably connected with the mounting hole one, and the second end of the rotating support arm one is drivingly connected with the steering engine one in the body through the mounting hole one; the first end of the rotating support arm two is fixedly connected with the shell of the second rotor, the second end of the rotating support arm two is rotatably connected with the mounting hole two, and the second end of the rotating support arm two is drivingly connected with the steering engine two in the body through the mounting hole two.
[0017] Preferably, the body further includes mounting columns. The axes of the mounting columns are parallel to the front-rear direction of the body and are located on the central plane corresponding to both sides of the body. The first end of the mounting column is fixedly connected to the front end of the body. The second end of the mounting column is provided with a connecting groove, and a limiting groove is provided on the side wall of the connecting groove. The first end of the probe fixing column is radially slidable and axially rotatably connected to the connecting groove. A limiting column is fixedly connected to the side wall surface of the probe fixing column, and the limiting column is slidably connected in the limiting groove.
[0018] Preferably, the limiting groove includes a limiting entrance groove, a locking groove and a connecting groove. The limiting entrance groove, the connecting groove and the locking groove are sequentially connected to form a shape like the Chinese character '乚'. The limiting entrance groove is arranged along the axial direction of the mounting column, and the first end penetrates through the end surface of the second end of the mounting column. The locking groove is arranged along the axial direction of the mounting column and is arranged at an interval from the limiting entrance groove. The connecting groove is arranged along the circumferential direction of the mounting column, and both ends of it are respectively connected to the second end of the limiting entrance groove and one end of the locking groove far from the second end of the mounting column.
[0019] Preferably, the length of the locking groove is less than the length of the limiting entrance groove.
[0020] Preferably, the number of the limiting grooves is multiple. The multiple limiting grooves are uniformly arranged along the circumferential direction of the mounting column on the side wall surface of the connecting groove. Multiple limiting columns are fixedly connected to the side wall surface of the probe fixing column and are respectively arranged corresponding to the multiple limiting grooves.
[0021] Preferably, both the first rotor and the second rotor are coaxial double rotors.
[0022] Preferably, it further includes legs, and the multiple legs are uniformly arranged under the body.
[0023] Through the above technical solutions, compared with the prior art, the non-contact ultrasonic detection unmanned aerial vehicle disclosed by the present utility model has the following beneficial effects: The ultrasonic detection component of the present utility model is detachably connected to the front end of the body, which is convenient for later maintenance and replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a three-dimensional schematic diagram of a non-contact ultrasonic detection unmanned aerial vehicle provided by the present utility model;
[0025] Figure 2 is a three-dimensional schematic diagram of the ultrasonic detection component provided by the present utility model;
[0026] Figure 3 is a three-dimensional schematic diagram of the fixing column provided by the present utility model;
[0027] Figure 4 is a top view of the body, the side rotor assembly and the rear rotor assembled in the present utility model;
[0028] Figure 5The utility model provides a kind of local sectional view of non-contact ultrasonic detection unmanned plane provided by the utility model;
[0029] Figure 6 For Figure 5 The local enlarged view of A place;
[0030] Figure 7 The utility model provides a kind of local sectional view of non-contact ultrasonic detection unmanned plane (hidden first rotor, rotating support arm one and ultrasonic detection component) provided by the utility model;
[0031] Figure 8 For Figure 7 The local enlarged view of B place;
[0032] Figure 9 The utility model provides a kind of local sectional view of another angle of non-contact ultrasonic detection unmanned plane provided by the utility model;
[0033] Figure 10 For Figure 9 The local enlarged view of C place;
[0034] Figure 11 For Figure 10 The local enlarged view of D place.
[0035] Wherein: 1-body;3-rear rotor;4-ultrasonic detection component;5-camera;6-leg;7-top column;8-spring;9-plugging column;11-mounting hole one;13-mounting column;21-first rotor;22-second rotor;23-rotating support arm one;24-rotating support arm two;25-rudder one;26-rudder two;31-long support arm three;41-fixing column;42-ultrasonic detection probe;43-laser ranging probe;131-connection groove;132-limiting groove;133-guiding channel;134-spring mounting groove;411-mounting groove;412-limiting column;413-connection column;1321-limiting inlet groove;1322-locking groove;1323-communication groove. DETAILED DESCRIPTION
[0036] The principles and characteristics of the utility model are described below in conjunction with the drawings, and the examples are only used to explain the utility model, and not used to limit the scope of the utility model.
[0037] Referring to the drawings Figures 1-11 The utility model discloses a kind of non-contact ultrasonic detection unmanned plane, including: body 1, side rotor component, rear rotor 3 and ultrasonic detection component 4;
[0038] Body 1 has oppositely arranged front end and rear end;
[0039] Ultrasonic detection component 4 is detachably connected with the front end of body 1;
[0040] The side rotor assembly comprises a first rotor 21 and a second rotor 22, which are symmetrically arranged on two sides of the body 1, and the opposite surfaces of the outer shells thereof are respectively rotationally connected to the two sides of the body 1 through a rotating support arm one 23 and a rotating support arm two 24;
[0041] The rear rotor 3 is fixedly connected to the rear end of the body 1 through a long support arm three 31; the lifting force of the rear rotor 3 cooperates with the rotation of the first rotor 21 and the second rotor 22 to keep the pitch angle of the body 1 during the detection process.
[0042] In some embodiments, the ultrasonic detection assembly 4 comprises a probe fixing column 41, an ultrasonic detection probe 42 and a laser ranging probe 43, the first end of the probe fixing column 41 is detachably connected to the front end of the body 1, the second end thereof is provided with a mounting groove 411, and the fixed ends of the ultrasonic detection probe 42 and the laser ranging probe 43 are fixedly connected in the mounting groove 411.
[0043] Specifically, the distance of the surface to be detected is first measured by the laser ranging probe 43, and then the surface to be detected is detected by the ultrasonic detection probe 42 when the requirement is met.
[0044] In other embodiments, a camera 5 is further included, which is rotationally connected to the top end of the body 1, and the shooting range thereof is correspondingly arranged with the detection area of the ultrasonic detection probe 42. Thus, the addition of the camera 5 can provide visual information corresponding to the ultrasonic detection area, so as to facilitate the operator to monitor the detection process in real time and improve the detection efficiency and reliability.
[0045] In other embodiments, the body 1 is provided with oppositely arranged mounting holes one 11 and two on two sides thereof, the first end of the rotating support arm one 23 is fixedly connected to the outer shell of the first rotor 21, the second end of the rotating support arm one 23 is rotationally connected to the mounting hole one 11, and the second end thereof is transmissionally connected to a steering engine one 25 located in the body 1 through the mounting hole one 11; the first end of the rotating support arm two 24 is fixedly connected to the outer shell of the second rotor 22, the second end of the rotating support arm two 24 is rotationally connected to the mounting hole two, and the second end thereof is transmissionally connected to a steering engine two 26 located in the body 1 through the mounting hole two.
[0046] In one embodiment, the body 1 further includes a mounting post 13. The axis of the mounting post 13 is parallel to the front-rear direction of the body 1 and is located on the center plane of the corresponding two sides of the body 1. The first end of the mounting post 13 is fastened to the front end of the body 1. The second end of the mounting post 13 is provided with a connecting groove 131. The side wall of the connecting groove 131 is provided with a limiting groove 132. The first end of the probe fixing post 41 is radially sliding and axially rotating connected to the connecting groove 131. A limiting post 412 is fastened to the side wall of the probe fixing post 41 and is slidably connected in the limiting groove 132.
[0047] Specifically, the first end of the probe fixing post 41 is fastened to a coaxially arranged connecting post 413, and a limit post 412 is fastened to the side wall of the connecting post 413. The connecting post 413 is radially sliding and axially rotating connected to the connecting groove 131.
[0048] In one embodiment, the limiting groove 132 includes a limiting inlet groove 1321, a locking groove 1322, and a connecting groove 1323. The limiting inlet groove 1321, the connecting groove 1323, and the locking groove 1322 are connected in sequence to form a U-shape. The limiting inlet groove 1321 is arranged along the axial direction of the mounting post 13, and its first end penetrates the second end face of the mounting post 13. The locking groove 1322 is arranged along the axial direction of the mounting post 13 and is spaced apart from the limiting inlet groove 1321. The connecting groove 1323 is arranged along the circumferential direction of the mounting post 13, and its two ends are respectively connected to the second end of the limiting inlet groove 1321 and the end of the locking groove 1322 away from the second end of the mounting post 13.
[0049] Specifically, it also includes a top post 7, a sealing post 9, and a spring 8. A spring mounting groove 134 is provided on the side wall of the body 1 that is opposite to the connecting groove 131. The spring mounting groove 134 and the connecting groove 131 are connected by a guide channel 133. The top post 7 is slidably connected in the guide channel 133. Its first end protrudes into the connecting groove 131, and its second end is located in the spring mounting groove 134. A retaining ring is fastened to the outer wall of its second end. The spring mounting groove 134 has a thread at the port position away from the guide channel 133. The sealing post 9 is spirally connected to the spring mounting groove 134 at the port position away from the guide channel 133. The two ends of the spring 8 contact and abut against the opposite surfaces of the top post 7 and the sealing post 9, respectively.
[0050] In some embodiments, the length of the locking groove 1322 is less than the length of the limiting inlet groove 1321. This prevents the locking groove 1322 from penetrating the second end face of the mounting post 13.
[0051] In the embodiment, the number of the limiting grooves 132 is multiple, the multiple limiting grooves 132 are uniformly arranged on the side wall surface of the connecting groove 131 along the circumference of the mounting column 13, and the side wall surface of the probe fixing column 41 is tightly connected with multiple limiting columns 412 which are correspondingly arranged with the multiple limiting grooves 132. Thus, through the arrangement of the multiple limiting grooves 132 and the multiple limiting columns 412, the stability of the ultrasonic detection assembly 4 in the locking process is improved.
[0052] In some specific embodiments, the first rotor 21 and the second rotor 22 are both coaxial double rotors. Thus, the coaxial double rotor design can effectively counteract the counter torque, improve the stability and reliability of the unmanned aerial vehicle, and reduce the noise.
[0053] In some specific embodiments, the first rotor 21 and the second rotor 22 are both coaxial double rotors. Thus, the coaxial double rotor design can effectively counteract the counter torque, improve the stability and reliability of the unmanned aerial vehicle, and reduce the noise.
[0054] The specific principle and use method of the non-contact ultrasonic detection unmanned aerial vehicle provided in the embodiment are as follows:
[0055] 1. Install the ultrasonic detection assembly 4 to the front end of the body 1;
[0056] (1) Align the limiting column 412 of the connecting column 413 with the limiting inlet groove 1321;
[0057] (2) Insert the connecting column 413 into the connecting groove 131 until the limiting column 412 abuts to the communication groove 1323 at the bottom end of the limiting inlet groove 1321;
[0058] (3) Manually rotate the probe fixing column 41 so that the limiting column 412 rotates through the communication groove 1323 to the bottom end of the locking groove 1322;
[0059] (4) Loosen the hand, and under the action of the spring 8, the jacking column 7 pushes the connecting column 413 away from the groove bottom surface of the connecting groove 131, pushes the limiting column 412 on the connecting column 413 into the locking groove 1322, and thus the locking is completed.
[0060] 2. Adjust the relative position of the body 1 and the detection plane;
[0061] (1) Raise the body 1 to a position approximately level with the detection plane;
[0062] (2) Adjust the lift of the rear rotor 3 so that the body 1 is generally perpendicular to the detection plane;
[0063] (3) Adjust the support angle of the first rotor 21 and the second rotor 22 through the steering gear one 25 and the steering gear two 26 so that the body 1 remains in a suspended state;
[0064] (4) detecting the distance between the front end of the ultrasonic detection probe 42 and the plane to be detected by the laser ranging probe 43, and then adjusting the distance to be within the qualified range;
[0065] (5) detecting the plane to be detected by the ultrasonic detection probe 42.
[0066] The above is only the preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A non-contact ultrasonic inspection drone, characterized by, Include: Machine body (1), the machine body (1) has opposite arrangement front end and rear end; Ultrasonic detection assembly (4), the ultrasonic detection assembly (4) is detachably connected with the front end of the machine body (1); Side rotor assembly, the side rotor assembly includes first rotor (21) and second rotor (22), the first rotor (21) and the second rotor (22) are symmetrically arranged on both sides of the machine body (1), and the opposite faces of the outer shell thereof are respectively connected with the two sides of the machine body (1) through rotating support arm one (23) and rotating support arm two (24) rotationally; Rear rotor (3), the rear rotor (3) is fixedly connected with the rear end of the machine body (1) through long support arm three (31);The lift adjustment of the rear rotor (3) cooperates with the rotation of the first rotor (21) and the second rotor (22) to keep the pitch angle of the machine body (1) during ultrasonic detection.
2. The non-contact ultrasonic inspection drone of claim 1, wherein, The ultrasonic detection assembly (4) includes probe fixing column (41), ultrasonic detection probe (42) and laser ranging probe (43), the first end of the probe fixing column (41) is detachably connected with the front end of the machine body (1), the second end of the probe fixing column (41) is provided with mounting groove (411), and the fixed ends of the ultrasonic detection probe (42) and the laser ranging probe (43) are fixedly connected in the mounting groove (411).
3. The non-contact ultrasonic inspection drone of claim 2, wherein, It also includes a camera (5), which is rotatably connected to the top end of the machine body (1), and the shooting range thereof is arranged corresponding to the detection area of the ultrasonic detection probe (42).
4. The non-contact ultrasonic inspection drone of claim 1, wherein, The machine body (1) is provided with opposite arrangement mounting hole one (11) and mounting hole two on both sides thereof, the first end of the rotating support arm one (23) is fixedly connected with the outer shell of the first rotor (21), the second end of the rotating support arm one (23) is rotatably connected with the mounting hole one (11), and the second end thereof passes through the mounting hole one (11) and is drivingly connected with steering gear one (25) located in the machine body (1);The first end of the rotating support arm two (24) is fixedly connected with the outer shell of the second rotor (22), the second end of the rotating support arm two (24) is rotatably connected with the mounting hole two, and the second end thereof passes through the mounting hole two and is drivingly connected with steering gear two (26) located in the machine body (1).
5. The non-contact ultrasonic inspection drone of claim 2, wherein, The machine body (1) further includes mounting column (13), the axis of the mounting column (13) is parallel to the front-rear direction of the machine body (1) and located on the central plane corresponding to the two side directions of the machine body (1), the first end of the mounting column (13) is fixedly connected with the front end of the machine body (1), the second end of the mounting column (13) is provided with connecting groove (131), the side wall of the connecting groove (131) is provided with limiting groove (132), the first end of the probe fixing column (41) is radially slidably and axially rotatably connected with the connecting groove (131), the side wall surface of the probe fixing column (41) is fixedly connected with limiting column (412), and the limiting column (412) is slidably connected in the limiting groove (132).
6. The non-contact ultrasonic inspection drone of claim 5, wherein, The limiting groove (132) includes a limiting entrance groove (1321), a locking groove (1322) and a connecting groove (1323). The limiting entrance groove (1321), the connecting groove (1323) and the locking groove (1322) are connected in sequence to form a shape like a reversed L. The limiting entrance groove (1321) is arranged along the axial direction of the mounting column (13), and its first end penetrates through the second end face of the mounting column (13). The locking groove (1322) is arranged along the axial direction of the mounting column (13) and is arranged at an interval from the limiting entrance groove (1321). The connecting groove (1323) is arranged along the circumferential direction of the mounting column (13), and its two ends are respectively connected to the second end of the limiting entrance groove (1321) and one end of the locking groove (1322) away from the second end of the mounting column (13).
7. The non-contact ultrasonic inspection drone of claim 6, wherein, The length of the locking groove (1322) is less than the length of the limiting entrance groove (1321).
8. The non-contact ultrasonic inspection drone of claim 7, wherein, The number of the limiting grooves (132) is multiple. The multiple limiting grooves (132) are uniformly arranged along the circumferential direction of the mounting column (13) on the side wall surface of the connecting groove (131). A plurality of limiting columns (412) are fixedly connected to the side wall surface of the probe fixing column (41) and are respectively arranged corresponding to the plurality of limiting grooves (132).
9. The unmanned aerial vehicle for non-contact ultrasonic inspection of claim 1, wherein, Both the first rotor (21) and the second rotor (22) are coaxial dual rotors.
10. The unmanned aerial vehicle for non-contact ultrasonic inspection of claim 1, wherein, It further includes legs (6). The multiple legs (6) are uniformly arranged below the body (1).