Double-layer laminated instant noodle tidying mechanism
By designing a double-layer stacked instant noodle sorting mechanism, the problem of low automatic packing efficiency for products with cross-cut edges facing both sides is solved, achieving a high-efficiency sorting and packing rate of 240 bags/minute, which is suitable for automatic packing in industries such as instant noodles and vermicelli.
Patent Information
- Application Number
- CN202520414875.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing automated sorting mechanisms cannot effectively handle packaged products with cross-cut edges facing both sides, resulting in low packing efficiency and insufficient versatility.
A double-layer stacked instant noodle sorting mechanism was designed, including components such as a rotating ratchet, a single-row collecting cylinder device, a single-row push rod, a single-row flipping device, and a double-layer lifting device. It realizes the sorting, rotating delivery, collection, and cross-cutting edge transformation of products with the cross-cut edges facing both sides. The independently driven push rod and stop bar structure ensures high-speed sorting of products.
It achieves a high-efficiency product sorting rate of 240 bags per minute, improving the equipment's versatility and packing efficiency, and is suitable for automatic packing in industries such as instant noodles and vermicelli.
Smart Images
Figure CN223751218U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to product automatic arrangement related technical field, specifically is a double -deck laminated instant noodle arrangement mechanism. BACKGROUND
[0002] For the automatic boxing of packaging products such as instant noodles, fans, etc., the packaging bags need to be collected and arranged first to facilitate subsequent automatic boxing operations.
[0003] In the above-mentioned automatic boxing link of the product, the product placement and arrangement methods of different manufacturers are different, there is one layer, there are two layers, there are two rows in one layer, there are three rows in one layer, there are horizontal cutting edges upward and there are horizontal cutting edges towards both sides, and different placement methods have different automatic arrangement and collection structure principles. Most of the existing automatic arrangement mechanisms are for horizontal cutting edge up-down placement and arrangement, and the application range is relatively single, which cannot meet the requirements of fast double-layer arrangement in the product production line with horizontal cutting edge towards both sides, and the structure design of the related arrangement mechanism directly affects the boxing efficiency. The arrangement speed of the existing arrangement mechanism is low, and it is necessary to improve. UTILITY MODEL CONTENT
[0004] In order to solve the problems of the prior art, the utility model combines the prior art and starts from practical application, and provides a double -deck laminated instant noodle arrangement mechanism, which realizes the arrangement and collection of horizontal cutting edge towards both ends and two -layer placement and boxing, and the actual speed can reach 240 bags / min.
[0005] The technical scheme of the utility model is as follows:
[0006] A double -deck laminated instant noodle arrangement mechanism, including sequencing device, further including rotating ratchet, single -row collection air cylinder device, single -row instant noodle push rod, single -row push -out device, single -row 90 ° turnover device, single -row collection push -noodle device, double -deck lifting device, double -deck push -noodle device and double -deck waiting channel;
[0007] A plurality of storage gaps are arranged circumferentially on the rotating ratchet, the single -row collection air cylinder device is arranged behind the rotating ratchet, and the instant noodles sent by the sequencing device are pushed into the single -row collection air cylinder device one by one when the rotating ratchet rotates;
[0008] The single-row collecting air cylinder device comprises a plurality of groups of blocking air cylinders, a single-row instant noodle push rod is arranged behind the single-row collecting air cylinder device, a single-row push-out device is arranged behind the single-row instant noodle push rod, the single-row instant noodle push rod is used for pushing instant noodles at the single-row collecting air cylinder device into the single-row push-out device, a single-row 90° turnover device is arranged behind the single-row push-out device, the single-row 90° turnover device is used for 90° reversing of the instant noodle transverse cut edge, a buffer platform is arranged behind the single-row 90° turnover device, a single-row collecting and pushing device is arranged above the buffer platform, and the single-row collecting and pushing device is used for pushing instant noodles into a double-layer lifting device; and a double-layer pushing device is used for pushing instant noodles at the double-layer lifting device into a double-layer waiting channel.
[0009] Further, the sorting device comprises a positioning and clamping conveying belt A, a positioning and clamping conveying belt B and a high-speed push rod positioning conveying belt; the positioning and clamping conveying belt A sends instant noodles after sorting into the positioning and clamping conveying belt B; and the positioning and clamping conveying belt B cooperates with the high-speed push rod positioning conveying belt to push instant noodles into the storage gap of the rotating ratchet wheel one by one.
[0010] Further, the single-row collecting air cylinder device has 10 groups of blocking air cylinders, and the 10 groups of blocking air cylinders are arranged in parallel at intervals.
[0011] Further, the single-row instant noodle push rod is further provided with a single-row instant noodle stop rod; the single-row instant noodle push rod and the single-row instant noodle stop rod are both provided with independent servo motors; the single-row instant noodle push rod and the single-row instant noodle stop rod cooperate to push instant noodles into the single-row push-out device; and the single-row instant noodle stop rod and the single-row instant noodle push rod are provided with at least two groups.
[0012] Further, the single-row 90° turnover device has an inclined turnover plate; the single-row 90° turnover device can push instant noodles from the inclined turnover plate to the buffer platform behind the buffer platform through the driving of a servo motor; and the buffer platform can buffer 2 rows or 3 rows of instant noodles.
[0013] Further, the double-layer lifting device is provided with a double-layer lifting air cylinder baffle for assisting in collecting double-layer instant noodles; and the double-layer waiting channel is provided with a double-layer pushing air cylinder baffle for preventing the second layer of instant noodles from falling off.
[0014] The utility model discloses the beneficial effects of:
[0015] 1. The utility model discloses can be aimed at the packaging product of transverse cut edge towards two sides and carry out sorting, arrangement, rotation and send, collect, transverse cut edge change, push out etc. operation, make product two layers in order into double -layer waiting channel and wait to be pushed out, and practicality proves, through the mechanism, can realize 240 bags / min. Product high -efficient arrangement.
[0016] 2. In this utility model, the rotating ratchet ensures efficient product collection, and the single-row collection cylinder device enables collection modes for different quantities, thus improving the versatility of the equipment.
[0017] 3. In this utility model, the independently driven push rod and stop bar structure design ensures high-speed sorting of the product, allowing the collected product to quickly move out and leaving enough time for subsequent collection.
[0018] 4. The overall structural design and production line layout of this utility model are compact and reasonable, and the equipment has strong versatility. It can be widely used in the automatic packaging of instant noodles, vermicelli and other industries. Attached Figure Description
[0019] Appendix Figure 1 This is a schematic diagram of the main structure of this utility model.
[0020] Appendix Figure 2 This is a schematic diagram of the right-side structure of this utility model.
[0021] Appendix Figure 3 This is a schematic diagram of the left-side structure of this utility model.
[0022] Appendix Figure 4 This is a top view of the structure of this utility model.
[0023] Appendix Figure 5 This is a schematic diagram showing the state change of instant noodles from a sorting device to a single-row collection cylinder device.
[0024] Appendix Figure 6 This is a schematic diagram illustrating the change in the state of instant noodles from a single-row pusher to a double-layer waiting channel.
[0025] The labels shown in the attached diagram:
[0026] 1. Frame; 2. Positioning and clamping conveyor belt A; 3. Positioning and clamping conveyor belt B; 4. Servo motor for positioning and clamping conveyor belt A; 5. Servo motor for positioning and clamping conveyor belt B; 6. Servo motor for high-speed push rod positioning conveyor belt; 7. High-speed push rod positioning conveyor belt; 8. Rotating ratchet; 9. Single-row collecting cylinder device; 10. Single-row stop lever servo motor; 11. Single-row stop lever servo motor; 12. Single-row instant noodle push rod; 13. Single-row instant noodle stop lever; 14. Single-row ejection device; 15. Single-row 90° flipping device; 16. Flipping servo motor; 17. Double-layer lifting servo motor; 18. Double-layer lifting device; 19. Double-layer lifting cylinder baffle; 20. Double-layer noodle pushing cylinder baffle; 21. Double-layer waiting channel; 22. Double-layer noodle pushing device; 23. Single-row collecting noodle pushing device; 24. Single-row noodle pushing collecting servo motor; 25. Double-layer noodle pushing device servo motor; 26. Single-row ejection device servo motor. Detailed Implementation
[0027] The utility model will be further described in connection with the drawings and specific embodiments. It should be understood that these embodiments are only used for illustrating the utility model and are not used for limiting the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various alterations or modifications to the utility model, and these equivalent forms also fall within the scope defined by the present application.
[0028] The embodiment provides a double-layered instant noodle arrangement mechanism, as shown in the figure. Figures 1-6
[0029] All components of the arrangement mechanism of the embodiment are fixed on the rack 1, and the arrangement mechanism is composed of the rack 1 and other components. Full-automatic collection and arrangement of instant noodle boxing are completed.
[0030] Except the rack 1, other components are installed on the vertical and horizontal planes of the rack 1. The rack 1 is a carbon steel component, and is a basic part of the whole instant noodle boxing machine. The rack 1 is used for connecting various components to form a relatively stable whole among the various components, and coordinates to complete the production work. The rack 1 is designed with a ground foot, and can be supported and placed on the ground.
[0031] The front part of the embodiment and the single-row collection structure are mainly used for connecting the upstream and the production line outlet, collecting and sorting the disordered products from the upstream, positioning and separating, high-speed positioning operation, realizing the position accuracy of the products in the high-speed state, and guaranteeing the operation speed of 240 bags / min. There are two key structures, and this is the first key structure. The first key structure comprises a positioning and clamping conveying belt A2, a positioning and clamping conveying belt B3, a positioning and clamping conveying belt A servo motor 4, a positioning and clamping conveying belt B servo motor 5, a high-speed push rod positioning conveying belt servo motor 6, a high-speed push rod positioning conveying belt 7, a rotating ratchet 8 and a single-row collection cylinder device 9.
[0032] The instant noodles pass through the upstream conveying machine to reach the inlet of the positioning and clamping conveying belt A2. The positioning and clamping conveying belt A2 is driven by the positioning and clamping conveying belt A servo motor 4 through a synchronous belt. Under the cooperation of a sensor, the instant noodles are arranged in order in the middle channel of the positioning and clamping conveying belt A2. The instant noodles enter the positioning and clamping conveying belt B3 driven by the positioning and clamping conveying belt B servo motor 5. The sensor in this part first judges the position of the instant noodles, and then compares the position of the push rod in the high-speed push rod positioning conveying belt 7. Through comparison, the positioning and clamping conveying belt B servo motor 5 executes a certain instruction in deceleration, uniform speed and acceleration, so that the instant noodles enter the gap between the two push rods of the high-speed push rod positioning conveying belt 7 at a reasonable position. The rear push rod pushes the instant noodles to run forward into the storage gap designed on the rotating ratchet 8 under the high-speed running state.
[0033] The rotating ratchet 8 and the high-speed push rod positioning conveyor belt 7 use the same high-speed push rod positioning conveyor belt servo motor 6 through a continuous transmission structure to ensure complete synchronization in high-speed operation. The rotating ratchet 8 rotates by one tooth gap, and the next tooth pushes the previous instant noodles downstream by one instant noodle thickness in the channel at the single-row collection air cylinder device 9. The single-row collection air cylinder device 9 is designed with 10 groups of blocking air cylinders, which can realize collection modes of different numbers. When the first group of blocking air cylinders is opened, the instant noodles can be collected in one bag, when the first and second groups of blocking air cylinders are opened, the instant noodles can be collected in two bags, and so on. During the above action process, the instant noodle state changes as shown in Figure 5 After the instant noodles are collected to the set number, the single-row instant noodle push rod 12 and the single-row instant noodle stop rod 13 start to run to convey the single-row instant noodles downstream.
[0034] In the downstream part, two groups of independently servo-driven push-out structures are used to effectively ensure that the collected products can quickly move out to leave enough time for subsequent collection. The specific structure includes: single-row push rod servo motor 10, single-row stop rod servo motor 11, single-row instant noodle push rod 12, single-row instant noodle stop rod 13, single-row push-out device 14, and single-row push-out device servo motor 26.
[0035] The principle and action sequence of this part are as follows: after the single-row instant noodles are collected to the set number, the single-row push rod servo motor 10 and the single-row stop rod servo motor 11 start to drive the single-row instant noodle push rod 12 and the single-row instant noodle stop rod 13 to quickly push the single-row instant noodles from the channel at the single-row collection air cylinder device 9 to the platform at the single-row push-out device 14, while the other groups of push rods and stop rods designed for the single-row instant noodle push rod 12 and the single-row instant noodle stop rod 13 replace the waiting positions in the channel at the single-row collection air cylinder device 9 to continue waiting for the next group of instant noodles. The single-row push-out device 14 is driven by the single-row push-out device servo motor 26 to push the single-row instant noodles to the inclined turning plate of the single-row 90° turning device 15 to enter the subsequent process.
[0036] The subsequent part is to realize the core structure of the cross-cut edge towards both sides and two layers, and the single-row overturning makes the cross-cut edge from up and down to both sides. The lifting device makes the instant noodles realize the collection of two layers. The specific structure includes: single-row 90° overturning device 15, overturning servo motor 16, double-layer lifting servo motor 17, double-layer lifting device 18, double-layer lifting cylinder baffle 19, double-layer pushing noodle cylinder baffle 20, double-layer waiting channel 21, double-layer pushing noodle device 22, single-row collection pushing noodle device 23, single-row pushing noodle collection servo motor 24, double-layer pushing noodle device servo motor 25. The specific working principle is as follows: the single-row pushing-out device 14 is driven by the single-row pushing-out device servo motor 26 to push the single-row instant noodles to the inclined turning plate of the single-row 90° overturning device 15, and then the sensor detects the product in place. The overturning servo motor 16 drives the single-row 90° overturning device 15 to push the instant noodles from the inclined platform to the horizontal platform, realizing the reversing function of the cross-cut edge. The buffer platform is designed below the single-row collection pushing noodle device 23, which can buffer 2 rows or 3 rows of instant noodles. When the required number of rows reaches the number of one layer, the single-row pushing noodle collection servo motor 24 drives the single-row collection pushing noodle device 23 to push the single-layer instant noodles to the platform of the double-layer lifting device 18. After pushing, the double-layer lifting servo motor 17 drives the double-layer lifting device 18 to lower one layer of height to wait for the pushing of the second layer. After the second layer is pushed in, the single-row collection pushing noodle device 23 is reset, and the servo motor 17 drives the double-layer lifting device 18 to rise to the first layer position. At this time, the double-layer pushing noodle device servo motor 25 drives the double-layer pushing noodle device 22 to push the product into the double-layer waiting channel 21 to wait for the appropriate opportunity to push out. Before the double-layer waiting channel 21 is pushed out, the double-layer pushing noodle cylinder baffle 20 remains in the extended blocking state to prevent the second layer of products from falling. Similarly, the double-layer lifting cylinder baffle 19 also remains in the extended blocking state before the double-layer product is collected. After the two layers are collected, it is retracted to push out the product.
[0037] Through the research and development of the double-layer instant noodle arrangement mechanism, the arrangement and collection device design and development of the cross-cut edge towards both ends and two layers are realized, the actual speed can reach 240 bags / min, and it can be widely applied to the automatic packaging of instant noodles, vermicelli and other industries.
Claims
1. A double-layer stacked instant noodle sorting mechanism, comprising a sorting device, characterized in that, It also includes a rotating ratchet, a single-row collecting cylinder device, a single-row instant noodle push rod, a single-row pushing device, a single-row 90° flipping device, a single-row collecting and pushing noodle device, a double-layer lifting device, a double-layer pushing noodle device, and a double-layer waiting channel; The rotating ratchet is provided with multiple storage gaps in the circumference, and a single-row collection cylinder device is provided behind the rotating ratchet. When the rotating ratchet rotates, the instant noodles fed in by the sorting device are pushed into the single-row collection cylinder device one by one. The single-row collecting cylinder device includes multiple sets of blocking cylinders. A single-row instant noodle push rod is set behind the single-row collecting cylinder device. A single-row pushing device is set behind the single-row instant noodle push rod. The single-row instant noodle push rod is used to push the instant noodles at the single-row collecting cylinder device into the single-row pushing device. A single-row 90° flipping device is set behind the single-row pushing device. The single-row 90° flipping device is used to change the 90° direction of the cross-section of the instant noodles. A buffer platform is set behind the single-row 90° flipping device. A single-row collecting noodle pushing device is set above the buffer platform. The single-row collecting noodle pushing device is used to push the instant noodles into the double-layer lifting device. The double-layer noodle pushing device is used to push the instant noodles at the double-layer lifting device into the double-layer waiting channel.
2. The double-layer stacked instant noodle sorting mechanism according to claim 1, characterized in that, The sorting device includes a positioning clamping conveyor belt A, a positioning clamping conveyor belt B, and a high-speed push rod positioning conveyor belt. The positioning clamping conveyor belt A sorts the instant noodles and feeds them into the positioning clamping conveyor belt B. The positioning clamping conveyor belt B works in conjunction with the high-speed push rod positioning conveyor belt to push the instant noodles one by one into the storage tooth gap of the rotating ratchet.
3. The double-layer stacked instant noodle sorting mechanism according to claim 1, characterized in that, The single-row collecting cylinder device has 10 sets of blocking cylinders, which are arranged in parallel with intervals.
4. The double-layer stacked instant noodle sorting mechanism according to claim 1, characterized in that, The single-row instant noodle push rod is also equipped with a single-row instant noodle stop rod. Both the single-row instant noodle push rod and the single-row instant noodle stop rod are equipped with independent servo motors. The single-row instant noodle push rod and the single-row instant noodle stop rod work together to push the instant noodles into the single-row push device. At least two sets of single-row instant noodle stop rods and single-row instant noodle push rods are provided.
5. The double-layer stacked instant noodle sorting mechanism according to claim 1, characterized in that, The single-row 90° flipping device has an inclined flip plate. Driven by a servo motor, the single-row 90° flipping device can push the instant noodles from the inclined flip plate to the buffer platform behind it. The buffer platform can buffer 2 or 3 rows of instant noodles.
6. The double-layer stacked instant noodle sorting mechanism according to claim 1, characterized in that, The double-layer lifting device is equipped with a double-layer lifting cylinder baffle to assist in the collection of double-layer instant noodles, and the double-layer waiting channel is equipped with a double-layer noodle-pushing cylinder baffle to prevent the second layer of instant noodles from falling.