Double-layered instant noodle box filler

Abstract

The utility model provides a stacked double-layer instant noodle box filling machine which comprises a product conveying belt, a double-layer collecting mechanism and a box filling main machine. The double-layer collecting mechanism comprises a single-layer push-out mechanism, a double-layer lifting mechanism and a double-layer boxing and noodle pushing mechanism, the single-layer push-out mechanism is used for pushing products into a hopper of the double-layer lifting mechanism, and the double-layer lifting mechanism comprises a double-layer lifting hopper; the double-layer lifting hopper is driven by the double-layer lifting module to achieve position switching of a first layer and a second layer, and the double-layer boxing and noodle pushing mechanism is used for pushing double-layer products on the double-layer lifting hopper into a carton at the boxing main machine. The boxing main machine is used for storing, taking out, transferring and unpacking preformed cartons, folding vertical edges of the cartons, folding outer covers of the cartons and pasting adhesive tape to seal the cartons. The double-layer instant noodle boxing machine can efficiently complete boxing operation of double-layer instant noodles by using preformed cartons.

Description

TECHNICAL FIELD

[0001] The utility model mainly relates to the product automatic arrangement, the packing related technical field, specifically a kind of double-layer instant noodle packing machine of stacking. BACKGROUND

[0002] For the automatic packing of packaging products such as instant noodles and vermicelli, the packaging bags need to be collected and arranged first, and then the packing operation is carried out. The most common automatic packing equipment for instant noodles on the current market is single-layer automatic packing equipment. With the increasing development of packaging technology, most manufacturers have begun to use double-layer packing method.

[0003] At present, there is a big blank in the double-layer automatic packing equipment for instant noodles. The main design difficulty is how to realize double-layer packing while ensuring the overall efficiency of packing and good docking with other production lines. In the traditional packing equipment, the double-layer packing equipment has complex overall design, many production line parts and large floor area. Most of them cannot realize full automation, and are only semi-automatic equipment that needs manual assistance. In the packing operation of instant noodles, vermicelli and other products, the common sheet wrapping paper box uses hot melt adhesive sealing method. The packing equipment cannot adapt to the conventional preformed carton. CONTENT OF THE UTILITY MODEL

[0004] To solve the deficiencies of the current technology, the utility model combines the existing technology and starts from practical application to provide a double-layer instant noodle packing machine. The packing machine can use preformed cartons to efficiently complete the double-layer instant noodle packing operation.

[0005] The technical scheme of the utility model is as follows:

[0006] A double-layer instant noodle packing machine includes a product conveyor belt, a double-layer collecting mechanism and a packing host.

[0007] The double-layer collecting mechanism includes a single-layer pushing mechanism, a double-layer lifting mechanism and a double-layer packing pushing mechanism. The single-layer pushing mechanism is used to push the products into the hopper of the double-layer lifting mechanism. The double-layer lifting mechanism includes a double-layer lifting hopper. The double-layer lifting hopper realizes the position switching of the first layer and the second layer under the driving of the double-layer lifting module. The double-layer packing pushing mechanism is used to push the double-layer products on the double-layer lifting hopper into the carton at the packing host. The packing host is used to complete the storage, taking out, transfer, opening, folding the carton, folding the carton cover and sealing the carton with adhesive tape.

[0008] Further, the double-layer lifting mechanism is located at the rear of the single-layer pushing mechanism. The single-layer pushing mechanism is driven by a single-layer pushing servo motor. A single-layer transition mechanism is arranged between the single-layer pushing mechanism and the double-layer lifting mechanism. The double-layer lifting mechanism is driven by a double-layer lifting servo motor and a double-layer lifting module.

[0009] Further, the double-layer boxing pushing mechanism is arranged on the upper portion of the double-layer lifting mechanism, and the double-layer boxing pushing mechanism is driven by a double-layer boxing servo motor.

[0010] Further, the product conveying direction on the product conveying belt is perpendicular to the product pushing direction of the double-layer boxing pushing mechanism, and the carton conveying direction of the boxing main machine is parallel to the product conveying direction on the product conveying belt.

[0011] Further, the boxing main machine comprises a carton storage station for storing cartons, an opening mechanism for opening the cartons, a suction carton position pressing plate cylinder for pressing the bottom edge of the cartons, a suction carton position standing edge folding cylinder for folding the standing edge of the cartons on the operation side, a boxing station and a tape sealing carton mechanism.

[0012] Further, a carton taking servo motor is arranged at the carton storage station, the carton taking servo motor drives the lifting cam mechanism to take the cartons from the carton storage station and fall into the carton conveying mechanism below, and the carton conveying mechanism is driven by a carton conveying servo motor.

[0013] Further, the opening mechanism comprises a cylinder and a suction cup, the opening of the cartons is realized by driving the suction cup by the cylinder, and the suction carton position pressing plate cylinder and the suction carton position standing edge folding cylinder act in sequence to complete the pressing of the bottom edge and the folding of the standing edge on the operation side to keep the shape of the cartons stable.

[0014] Further, the boxing station is arranged corresponding to the double-layer boxing pushing mechanism, and the tape sealing carton mechanism is designed with clamping belts driven by a carton sealing conveying motor on the upper portion and the lower portion, and is provided with tape sealing mechanisms with folding cover functions on the two sides.

[0015] The beneficial effects of the utility model are as follows:

[0016] 1. The utility model can be connected with an automatic feeding accumulator, can quickly complete double-layer collection of products on a conveying belt through cooperation of various mechanisms in a double-layer collection structure, can directly push the collected and arranged double-layer instant noodles into a carton to complete automatic boxing when boxing, the whole process is smooth and efficient, and full-automatic boxing operation can be realized.

[0017] 2. The utility model can adopt traditional preformed cartons for boxing, can complete automatic carton sealing through storage, taking, transfer, opening, folding of standing edges (small side edges) of cartons, folding of outer covers of cartons and finally pasting of tapes, the equipment can meet the needs of double-layer production of different specifications of products such as instant noodles and vermicelli, has good universality and is widely applied.

[0018] 3. The utility model discloses a reasonable arrangement to each mechanism, realized the full automation of packing operation of no manual assistance, and each mechanism structure arrangement is reasonable, and the motion is flexible, and the whole structure design of equipment is compact, can conveniently butt joint with other production line. BRIEF DESCRIPTION OF DRAWINGS

[0019] BRIEF DESCRIPTION OF DRAWINGS Figure 1 It is the overhead structure schematic diagram of the utility model.

[0020] BRIEF DESCRIPTION OF DRAWINGS Figure 2 It is the main structure schematic diagram of the utility model.

[0021] BRIEF DESCRIPTION OF DRAWINGS Figure 3 It is the side structure schematic diagram of the utility model.

[0022] BRIEF DESCRIPTION OF DRAWINGS Figure 4 It is the double -deck collection mechanism partial structure schematic diagram of the utility model.

[0023] BRIEF DESCRIPTION OF DRAWINGS Figure 5 It is the structure schematic diagram of double -deck lifting mechanism.

[0024] BRIEF DESCRIPTION OF DRAWINGS Figure 6 It is the structure schematic diagram of the paper box position of sucking paper box position folding edge.

[0025] BRIEF DESCRIPTION OF DRAWINGS Figure 7 It is the structure schematic diagram of the paper box position of sucking paper box position pressing plate.

[0026] BRIEF DESCRIPTION OF DRAWINGS Figure 8 It is the structure schematic diagram of the paper box position of sucking paper box position folding edge.

[0027] BRIEF DESCRIPTION OF DRAWINGS Figure 9 It is the state change schematic diagram in the paper box packaging process.

[0028] Reference Signs in the Drawings:

[0029] 1-product conveying belt;2-single layer push out servo motor;3-single layer push out mechanism;4-double -deck packing servo motor;5-double -deck packing push face mechanism;6-single layer transition mechanism;7-hopper baffle;8-paper box storage station;9-unpacking mechanism;10-packing transition station;11-packing position rear positioning mechanism;12-packing station;13-push in side folding edge mechanism;14-push in side folding edge waiting station;15-waiting station rear positioning mechanism;16-sealing push paper box servo motor;17-sealing push paper box mechanism;18-paper box sealing tape mechanism;19-paper box sealing mechanism;20-paper box sealing conveying motor;21-take paper box servo motor;22-paper box conveying servo motor;23-product conveying belt servo motor;24-double -deck lifting servo motor;25-double -deck lifting module;26-double -deck lifting hopper;27-suck paper box position folding edge cylinder;28-suck paper box position pressing plate cylinder;29-rack;30-suck paper conveying mechanism. DETAILED DESCRIPTION

[0030] The utility model will be further described in connection with the drawings and specific embodiments. It should be understood that these embodiments are only used for illustrating the utility model and are not used for limiting the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various alterations or modifications to the utility model, and these equivalent forms also fall within the scope defined by the present application.

[0031] The embodiment provides a double-layer instant noodle packing machine, as shown in the drawings. Figures 1-9

[0032] In the packing machine, all components are fixed on the rack 29, and the rack 29 and other components form the whole packing machine to complete the full-automatic production of double-layer instant noodle packing.

[0033] Except the rack 29, other components are installed on the vertical and horizontal planes of the rack 29. The body component of the rack 29 made of carbon steel is a basic part of the whole packing machine, is used to connect various components to form a relatively stable whole among the various components, and coordinates to complete the production work. The rack 29 is designed with a ground foot and can be supported and placed on the ground.

[0034] In the embodiment, the double-layer collecting mechanism connects the product conveying belt 1 and the packing main machine. After the single-layer instant noodle collecting is completed, the single-layer instant noodle is pushed into the gap of the product conveying belt 1 (main machine conveying belt) driven by the product conveying belt servo motor 23 under the system control, and the product is conveyed to the single-layer pushing mechanism 3 station to the single-layer transition mechanism 6 position under the driving of the product conveying belt servo motor 23. After detecting the material, the single-layer pushing servo motor 2 drives the single-layer pushing mechanism 3 to push the product into the first layer of the lifting mechanism, and then the single-layer pushing servo motor 2 drives the single-layer pushing mechanism 3 to retreat.

[0035] The double-layer lifting servo motor 24 drives the double-layer lifting module 25 to drive the double-layer lifting hopper 26 to lift one layer, and the product conveying belt 1 advances one station to perform the second layer pushing action, and the action sequence is consistent with the first layer. After the second layer pushing is completed, the double-layer lifting hopper 26 is lifted to the double-layer packing position, the double-layer packing servo motor 4 drives the double-layer packing pushing mechanism 5 to push the double-layer instant noodle into the formed carton, and the pushing action of the instant noodle is completed. As shown in the drawings, the A position is the waiting layer, that is, the first layer product position, the B position is the lifting position after pushing one layer, the C position is the lifting position after pushing two layers, and the position is the double-layer packing position. Figure 5

[0036] In the embodiment, the packing main machine mainly completes the storage, taking out, transfer, opening of the pre-formed carton, folding of the carton standing edge (small side edge), folding of the carton outer cover, and finally pasting the adhesive tape to complete the automatic carton sealing. ​​

[0037] The embodiment of the case packing host is designed and developed for double-layer case packing form, which is different from the common single-layer case packing mode in the market. Double-layer case packing is a common case packing mode for bagged instant noodles, vermicelli and the like, and it is very important for production enterprises to ensure that the case packing mode does not change. The structure and working process are as follows:

[0038] The pre-formed carton is placed in the designed carton storage mechanism, the equipment is started, the carton taking servo motor 21 drives the lifting cam mechanism to take out the carton from the carton storage station 8 and fall on the carton conveying mechanism 30, at this time the carton opening mechanism 9 starts to work, the suction cup of the cylinder is stretched to suck the side of the carton, the cylinder is retracted to complete the opening and forming of the carton, at this time the suction carton position pressing plate cylinder 28 and the suction carton position folding edge cylinder 27 act in turn to complete the pressing of the bottom edge and the folding of the operation side edge to keep the shape of the carton stable.

[0039] After that, the carton conveying servo motor 22 drives the carton conveying mechanism 30, under the action of the push rod in the carton conveying mechanism 30, the carton comes to the case packing station, the double-layer case packing servo motor 4 drives the double-layer case packing push surface mechanism 5 to push the double-layer instant noodles into the formed carton, and the carton after case packing is pushed into the next station by the push rod driven by the carton conveying servo motor 22 to fold the small standing edge on the non-operation side of the carton, which is realized by the push-in side folding edge mechanism 13. The folding of the small standing edge is realized by the mechanical flap driven by the cylinder to realize the folding action of 90°, after the folding of the standing edge is completed, the carton sealing push carton servo motor 16 drives the carton sealing push carton mechanism 17 and the push rod driven by the carton conveying servo motor 22 to start at the same time to push the carton into the adhesive tape sealing carton mechanism 18, the adhesive tape sealing carton mechanism 18 is designed with a clamping belt driven by a carton sealing conveying motor 20 above and below, and a tape sealing mechanism 19 with folding cover function is designed on both sides. When the carton enters, the folding of the upper and lower covers is completed at the same time, and the adhesive tape is attached, thus completing the automatic case packing of the pre-formed carton.

[0040] The case packer of the embodiment realizes efficient and fully automatic case packing of double-layer instant noodles, and can be widely applied to automatic production of instant noodles, vermicelli and the like.

Claims

1. A double-laminated instant noodle packing machine comprising a product conveyor, characterized in that, Also include double-layer collecting mechanism and boxing host; The double-layer collecting mechanism includes a single-layer pushing mechanism, a double-layer lifting mechanism, and a double-layer boxing pushing mechanism. The single-layer pushing mechanism is used to push products into the hopper of the double-layer lifting mechanism. The double-layer lifting mechanism includes a double-layer lifting hopper. The double-layer lifting hopper is switched between the first layer and the second layer under the driving of a double-layer lifting module. The double-layer boxing pushing mechanism is used to push the double-layer products on the double-layer lifting hopper into a carton at the boxing host. The boxing host is used to complete the storage, taking out, transferring, opening, folding the standing edge, folding the outer cover, and sealing the carton with adhesive tape.

2. The double-layered instant noodle packing machine according to claim 1, wherein The double-layer lifting mechanism is located at the rear of the single-layer pushing mechanism. The single-layer pushing mechanism is driven by a single-layer pushing servo motor. A single-layer transition mechanism is arranged between the single-layer pushing mechanism and the double-layer lifting mechanism. The double-layer lifting mechanism is driven by a double-layer lifting servo motor and a double-layer lifting module.

3. The double-laminated instant noodle packing machine according to claim 2, wherein The double-layer boxing pushing mechanism is arranged on the upper part of the double-layer lifting mechanism and is driven by a double-layer boxing servo motor.

4. The double-layered instant noodle packing machine according to claim 1, wherein The product conveying direction on the product conveying belt is perpendicular to the product pushing direction of the double-layer boxing pushing mechanism. The carton conveying direction of the boxing host is parallel to the product conveying direction on the product conveying belt.

5. The double-laminated instant noodle packing machine according to claim 1, wherein The boxing host includes a carton storage station for storing cartons, an opening mechanism for opening cartons, a suction box position pressing plate cylinder for pressing the bottom edge of the carton, a suction box position folding standing edge cylinder for folding the standing edge on the operation side of the carton, a boxing station, and an adhesive tape sealing carton mechanism.

6. The double-laminated instant noodle packing machine according to claim 5, wherein A carton taking servo motor is arranged at the carton storage station. The carton taking servo motor drives a lifting cam mechanism to take the carton from the carton storage station and drop it into the carton conveying mechanism below. The carton conveying mechanism is driven by a carton conveying servo motor.

7. The double-laminated instant noodle packing machine according to claim 6, wherein The opening mechanism includes a cylinder and a suction cup. The opening of the carton is achieved by driving the suction cup with the cylinder. The suction box position pressing plate cylinder and the suction box position folding standing edge cylinder act in sequence to complete the pressing of the bottom edge and the folding of the standing edge on the operation side to maintain the stability of the shape of the carton.

8. The double-laminated instant noodle packing machine according to claim 7, wherein The boxing station is arranged corresponding to the double-layer boxing pushing mechanism. The adhesive tape sealing carton mechanism is designed with clamping belts driven by carton sealing conveying motors on the upper and lower parts and adhesive tape sealing mechanisms with folding cover functions on both sides.

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