Material guiding device
By designing a material guiding device, and utilizing adjustable mounting components and the constraint and guiding plates of the main material guiding body, the problem of material accumulation at the edge of the material spreading trolley wall panel is solved, reducing material loss and cleaning costs, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202520402464.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-03-10
AI Technical Summary
During tobacco processing, materials are easily spilled and rolled onto the edge of the wall panel of the material laying trolley during transportation, resulting in material accumulation, which increases material loss and manual cleaning costs.
The material guiding device includes an installation component, a material guiding body, and a reverse pressing edge. The installation component is adjustable and mounted on the track bracket along the Z-axis, and the material guiding body is adjustable and mounted along the X-axis. The material guiding body has a constraint plate and a guide plate. The constraint plate constrains the material falling path, and the guide plate guides the material. The reverse pressing edge abuts and seals against the conveyor belt surface of the material spreading trolley.
It reduces material loss and accumulation during transportation, saves on manual cleaning costs, improves production efficiency, and reduces safety risks for operators.
Smart Images

Figure CN223751985U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tobacco processing technical field especially, relate to a material guiding device. BACKGROUND
[0002] In the tobacco processing process, usually use the material paving system to convey material (such as tobacco leaf, tobacco shred) from the storage cabinet to the processing equipment, and the material paving system has distribution trolley, track support and material paving trolley, the distribution trolley runs on the track support, and there is a height difference between the distribution trolley and the material paving trolley, when the distribution trolley conveys material to the material paving trolley, the material is easy to be thrown and rolled to the wallboard pressing edge of the material paving trolley, thereby causing material accumulation, not only leading to the loss of material, but also increasing the cost of manual cleaning.
[0003] Therefore, it is necessary to provide a material guiding device to solve the above problems. SUMMARY
[0004] The utility model discloses a material guiding device, solve the material accumulation problem of material paving trolley wallboard pressing edge, reduce the loss and crushing of material in the conveying process, save the labor cleaning cost, improve production efficiency, reduce the security risk of operator.
[0005] To achieve this purpose, the utility model adopts the following technical scheme:
[0006] A material guiding device for a material paving system, the material paving system includes a distribution trolley, a track support and a material paving trolley, the material is conveyed by the distribution trolley to the material paving trolley, and the material guiding device comprises:
[0007] A mounting assembly is adjustably mounted on the track support along the Z-axis direction;
[0008] A material guiding body is adjustably mounted on the mounting assembly along the X-axis direction, the material guiding body has a constraint plate and a material guiding plate arranged at an angle, the constraint plate is used to constrain the falling path of the material, and the material guiding plate is used to guide the material;
[0009] A reverse pressing edge is arranged on the material guiding body, and the reverse pressing edge is in abutment and sealing with the belt surface of the conveying belt of the material paving trolley.
[0010] As a preferred, the constraint plate is arranged vertically with the belt surface, and the material guiding plate extends towards the wallboard of the material paving trolley along the direction close to the belt surface.
[0011] As a preferred, the material guiding body further comprises a mounting plate, the mounting plate is arranged on the side of the material guiding plate away from the constraint plate, and the reverse pressing edge is detachably mounted on the mounting plate.
[0012] Preferably, the material guiding device further comprises a fixing assembly, the fixing assembly comprises a fixing plate and a first locking member, the reverse edge pad is arranged between the fixing plate and the mounting plate, and the first locking member penetrates through the fixing plate, the reverse edge pad and the mounting plate to fixedly connect the three.
[0013] Preferably, the constraint plate, the material guiding plate and the mounting plate are integrally formed.
[0014] Preferably, the reverse edge pad is in an arc structure, and extends towards the wallboard of the material laying vehicle in a direction away from the material guiding body.
[0015] Preferably, the mounting assembly comprises at least two mounting members and a plurality of second locking members, the at least two mounting members are respectively connected with two side walls of the track support, the mounting member and one of the track supports are provided with a plurality of first waist-shaped holes, and the other is provided with a plurality of first fixing holes, the first waist-shaped holes extend along the Z-axis direction, and the second locking members penetrate through the corresponding first waist-shaped holes and the first fixing holes to mount the mounting members to the track support.
[0016] Preferably, the material guiding body further comprises a connecting plate, the connecting plate and one of the mounting members are provided with a plurality of second waist-shaped holes, and the other is provided with a plurality of second fixing holes, the second waist-shaped holes extend along the X-axis direction, and a third locking member penetrates through the corresponding second waist-shaped holes and the second fixing holes to mount the connecting plate to the mounting member.
[0017] Preferably, the mounting member comprises a first mounting part and a second mounting part, the first mounting part is provided with the first waist-shaped hole or the first fixing hole, and the second mounting part is provided with the second waist-shaped hole or the second fixing hole.
[0018] Preferably, the first mounting part and the second mounting part are integrally formed.
[0019] The material guiding device has the following beneficial effects:
[0020] The material guiding device comprises a mounting assembly, a material guiding body and a reverse edge pad, the mounting assembly is adjustably mounted to the track support along the Z-axis direction, the material guiding body is adjustably mounted to the mounting assembly along the X-axis direction, the material guiding body is provided with a constraint plate and a material guiding plate arranged at an included angle, the constraint plate is used for constraining the falling path of the material, and the material guiding plate is used for guiding the material; the reverse edge pad is arranged on the material guiding body, and the reverse edge pad abuts and seals with the belt surface of the material laying vehicle.
[0021] The installation assembly is adjustable along the Z-axis direction, and the material guiding body is adjustable along the X-axis direction, so that the material guiding body can adjust the height and horizontal position according to actual requirements, ensure that the reverse edge pressing part arranged on the material guiding body can abut against and seal the belt surface of the conveying belt, and ensure that the material guiding body keeps a safe distance from the wall plate of the paving trolley. When the material is conveyed from the distribution trolley to the paving trolley, the material is first constrained by the constraint plate to prevent the material from being thrown and rolled; and then guided to the belt surface of the conveying belt by the material guiding plate, so that the material does not fall in a throwing state, the reverse edge pressing part can abut against and seal the belt surface of the conveying belt, and ensure that the material does not roll to the wall plate edge to form accumulated material. Through the design of the material guiding device, the accumulated material problem at the wall plate edge of the paving trolley is solved, the loss and crushing of the material in the conveying process are reduced; manual cleaning of the accumulated material at the edge after production is not required, the labor cost and time cost are saved, the production efficiency is improved, and the safety risk of the operator is reduced; the material guiding device has a guiding and constraining effect on the material, reduces the rolling of the material on the belt surface of the conveying belt, and reduces the dust condition on the site. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 is a structural schematic view of a paving system provided by the utility model;
[0023] Figure 2 is a structural schematic view of a material guiding device provided by the utility model;
[0024] Figure 3 is a cooperation schematic view of the material guiding device applied to the paving system provided by the utility model;
[0025] Figure 4 is Figure 3 is an enlarged view of part A in figure.
[0026] in the figure:
[0027] 100, paving system; 1001, distribution trolley; 1002, track support; 10021, first fixed hole; 1003, paving trolley; 10031, belt surface of conveying belt; 10032, wall plate;
[0028] 11, mounting part; 111, first waist-shaped hole; 112, second waist-shaped hole; 113, first mounting part; 114, second mounting part;
[0029] 2, material guiding body; 21, constraint plate; 22, material guiding plate; 23, mounting plate; 24, connecting plate;
[0030] 3, reverse edge pressing part;
[0031] 41, fixed plate. DETAILED DESCRIPTION
[0032] The utility model will be described further in detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model, and not to limit the utility model. In addition, it should be noted that, in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all structures.
[0033] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication between two elements or the interaction between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0034] In the utility model, unless otherwise explicitly specified and limited, the first feature is "on" or "below" the second feature, which can include direct contact between the first and second features, or indirect contact between the first and second features through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0035] In the description of the embodiment, the terms "up", "down", "right", etc. orientation or position relationship is based on the orientation or position relationship shown in the drawings, only for the convenience of description and simplification of operation, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.
[0036] In the tobacco processing process, such as Figure 1As shown, a material spreading system 100 is typically used to transport materials (such as tobacco leaves and shredded tobacco) from a storage tank to the processing equipment. The material spreading system 100 includes a distribution trolley 1001, a track support 1002, and a material spreading trolley 1003, wherein the material spreading trolley 1003 has a conveyor belt surface 10031 and a wall panel 10032. The distribution trolley 1001 runs on the track support 1002, and there is a height difference between the distribution trolley 1001 and the material spreading trolley 1003. When the distribution trolley 1001 transports materials onto the material spreading trolley 1003, the materials are easily scattered and rolled onto the edge of the wall panel 10032 of the material spreading trolley 1003, resulting in material accumulation. This not only leads to material loss but also increases the cost of manual cleaning.
[0037] To solve the above problems, such as Figures 2-4 As shown, this embodiment provides a material guiding device for a material spreading system 100. This material guiding device includes an installation assembly, a material guiding body 2, and a reverse pressing edge 3. The installation assembly is adjustablely mounted on the track bracket 1002 along the Z-axis direction, and the material guiding body 2 is adjustablely mounted on the installation assembly along the X-axis direction. The material guiding body 2 has a constraint plate 21 and a guide plate 22 arranged at an angle. The constraint plate 21 is used to constrain the falling path of the material, and the guide plate 22 is used to guide the material. The reverse pressing edge 3 is disposed on the material guiding body 2 and abuts and seals against the conveyor belt surface 10031 of the material spreading trolley 1003.
[0038] The mounting components are adjustable along the Z-axis, and the guide body 2 is adjustable along the X-axis, allowing the guide body 2 to be adjusted in height and horizontal position according to actual needs. This ensures that the reverse pressure edge 3 on the guide body 2 can abut and seal against the conveyor belt surface 10031, and that the guide body 2 maintains a safe distance from the wall plate 10032 of the spreading trolley 1003. When the guide device is used in the spreading system 100, when material is transported from the distribution trolley 1001 to the spreading trolley 1003, it is first constrained by the constraint plate 21 to prevent the material from being thrown or rolled off; then it is guided by the guide plate 22 to the conveyor belt surface 10031, ensuring that the material does not scatter when falling. The reverse pressure edge 3 can abut and seal against the conveyor belt surface 10031, ensuring that the material does not roll off to the pressure edge of the wall plate 10032 and accumulate. This material guiding device solves the problem of material accumulation at the edge of the wall panel 10032 of the material laying trolley 1003, reducing material loss and breakage during the conveying process. It eliminates the need for manual cleaning of accumulated material at the edge after production, saving labor and time costs, improving production efficiency, and reducing safety risks for operators. This material guiding device also guides and constrains the material, reducing its rolling on the conveyor belt surface 10031 and minimizing dust on site.
[0039] Specifically, such as Figure 3 , Figure 4As shown, the constraint plate 21 is arranged vertically to the conveying belt surface 10031, and the material guiding plate 22 extends towards the wall plate 10032 of the material laying trolley 1003 in the direction close to the conveying belt surface 10031. The constraint plate 21 is arranged vertically to the conveying belt surface 10031 to effectively constrain the falling path of the material, so as to ensure that the material falls vertically and prevents the material from being scattered; the material guiding plate 22 can guide the material to smoothly enter the conveying belt surface 10031 of the material laying trolley 1003, further preventing the material from being scattered when falling, and ensuring that the material can stably fall on the conveying belt surface 10031.
[0040] Specifically, as shown in Figure 2 、 Figure 3 , the material guiding body 2 further comprises a mounting plate 23, which is arranged on the side of the material guiding plate 22 away from the constraint plate 21, and the reverse pressing edge 3 is detachably mounted on the mounting plate 23. The mounting plate 23 provides a stable mounting basis for the reverse pressing edge 3 and does not affect the constraint and guidance of the material by the constraint plate 21 and the material guiding plate 22; the reverse pressing edge 3 is in abutting sealing with the conveying belt surface 10031 and is easy to wear, and is mounted on the mounting plate 23 in a detachable manner, so that the installation, disassembly and maintenance of the reverse pressing edge 3 are more convenient. When the reverse pressing edge 3 needs to be replaced or repaired, the entire material guiding device does not need to be disassembled, and only the reverse pressing edge 3 needs to be disassembled, which greatly reduces the maintenance time and cost.
[0041] Further, as shown in Figure 2 、 Figure 3 , the material guiding device further comprises a fixing assembly, which comprises a fixing plate 41 and a first locking member, and the reverse pressing edge 3 is clamped between the fixing plate 41 and the mounting plate 23, and the first locking member penetrates through the fixing plate 41, the reverse pressing edge 3 and the mounting plate 23 to fixedly connect them. Through the combination of the fixing plate 41 and the first locking member, the reverse pressing edge 3 is firmly clamped between the fixing plate 41 and the mounting plate 23, which ensures that the reverse pressing edge 3 will not loosen or fall off during operation. This design greatly enhances the stability of the reverse pressing edge 3, effectively prevents the reverse pressing edge 3 from being displaced due to impact of the material during operation, and ensures that the reverse pressing edge 3 always maintains close contact with the conveying belt surface 10031 of the material laying trolley 1003 to prevent the material from rolling to the pressing edge of the wall plate 10032. The first locking member penetrates through the fixing plate 41, the reverse pressing edge 3 and the mounting plate 23, so that the installation and disassembly of the reverse pressing edge 3 are very simple, and the operator only needs to tighten or loosen the first locking member to complete the installation or disassembly of the reverse pressing edge 3 without the need for complex tools or steps. The first locking member can be a screw or a bolt, which is not limited in the embodiment.
[0042] Specifically, as shown in Figures 2-4As shown, the reverse pressure side 3 is arc-shaped, and extends towards the wallboard 10032 of the paving trolley 1003 in a direction away from the material guiding body 2. The arc-shaped reverse pressure side 3 can more smoothly guide the material, reduce the impact and friction generated when the material falls onto the belt surface 10031, and form a stable seal with the belt surface 10031 to prevent the material from rolling down to the pressure side of the wallboard 10032, further reducing the accumulation of material.
[0043] Specifically, as shown in Figure 2 、 Figure 3 The mounting assembly includes at least two mounting members 11 and a plurality of second locking members. The at least two mounting members 11 are respectively connected to the two side walls of the track bracket 1002. The mounting member 11 and one of the track bracket 1002 are provided with a plurality of first waist-shaped holes 111, and the other is provided with a plurality of first fixing holes 10021. The first waist-shaped hole 111 extends along the Z-axis direction, and the second locking member passes through the corresponding first waist-shaped hole 111 and the first fixing hole 10021 to mount the mounting member 11 to the track bracket 1002. The first waist-shaped hole 111 extends along the Z-axis direction, so that the mounting member 11 can be adjusted up and down in the Z-axis direction, thereby being able to adjust the height of the material guiding device according to actual production needs, ensuring that the material guiding device maintains an appropriate distance from the belt surface 10031 of the paving trolley 1003 to adapt to different production scenarios, enhancing the adaptability and versatility of the material guiding device. The second locking member passes through the first waist-shaped hole 111 and the first fixing hole 10021, making the mounting and dismounting of the mounting member 11 very simple. The operator only needs to tighten or loosen the second locking member to complete the installation or dismounting of the mounting member 11, without the need for complex tools or steps. By connecting the at least two mounting members 11 to the two side walls of the track bracket 1002, the stability and balance of the material guiding device during installation are improved, effectively preventing the material guiding device from tilting or loosening due to uneven force on one side. The specific number of mounting members 11 is not limited, and in an example embodiment, the number of mounting members 11 in the present embodiment is two, and the two mounting members 11 are respectively connected to the two side walls of the track bracket 1002.
[0044] In an optional embodiment, the mounting member 11 is provided with a plurality of first waist-shaped holes 111, the side wall of the track bracket 1002 is provided with a plurality of first fixing holes 10021, the plurality of first waist-shaped holes 111 and the plurality of first fixing holes 10021 correspond one-to-one, and the plurality of first waist-shaped holes 111 are distributed along the X-axis direction.
[0045] In another optional embodiment, the sidewall of the track bracket 1002 is provided with a plurality of first waist-shaped holes 111, the mounting piece 11 is provided with a plurality of first fixing holes 10021, the plurality of first waist-shaped holes 111 and the plurality of first fixing holes 10021 correspond one-to-one, and the plurality of first waist-shaped holes 111 are distributed along the X-axis direction.
[0046] Specifically, as shown in Figure 2 、 Figure 3 , the material guiding body 2 further includes a connecting plate 24, the connecting plate 24 is provided with a plurality of second waist-shaped holes 112 in one of the mounting pieces 11, and the other is provided with a plurality of second fixing holes, the second waist-shaped holes 112 extend along the X-axis direction, and the third locking piece passes through the corresponding second waist-shaped holes 112 and the second fixing holes to install the connecting plate 24 on the mounting piece 11. The second waist-shaped holes 112 extend along the X-axis direction, so that the connecting plate 24 can be adjusted left and right in the X-axis direction to adjust the position of the material guiding device according to the actual production needs, and ensure that the material guiding device maintains a safe distance from the wallboard 10032 of the material laying trolley 1003, and adapts to different production scenes; the third locking piece passes through the second waist-shaped holes 112 and the second fixing holes, so that the installation and disassembly of the connecting plate 24 becomes very simple, and the operator only needs to tighten or loosen the third locking piece to complete the installation or disassembly of the connecting plate 24, without the need for complex tools or steps.
[0047] In this embodiment, the connecting plate 24, the constraint plate 21, the material guiding plate 22 and the mounting plate 23 are integrally formed. The design of integral forming significantly improves the integrity and structural strength of the material guiding device, avoids the problem of loose or broken connection caused by splicing of multiple components; and the design of integral forming reduces the number of components and processing steps, and reduces the manufacturing cost. At the same time, since the assembly of multiple components is not needed, the assembly cost is reduced.
[0048] Specifically, as shown in Figure 2 、 Figure 3 , the mounting piece 11 includes a first mounting portion 113 and a second mounting portion 114, the first mounting portion 113 is provided with the first waist-shaped hole 111 or the first fixing hole 10021, and the second mounting portion 114 is provided with the second waist-shaped hole 112 or the second fixing hole.
[0049] In this embodiment, the first mounting portion 113 and the second mounting portion 114 are integrally formed. The design of integral forming significantly improves the integrity and structural strength of the mounting piece 11, avoids the problem of loose or broken connection caused by splicing of multiple components; and the design of integral forming reduces the number of components and processing steps, and reduces the manufacturing cost. At the same time, since the assembly of multiple components is not needed, the assembly cost is reduced.
[0050] Obviously, the above embodiments of the present application are merely examples for clearly illustrating the present application, and are not intended to limit the implementation modes of the present application. For those skilled in the art, various obvious changes, re-adjustments and replacements can be made without departing from the protection scope of the present application. Here, it is not necessary and also impossible to enumerate all the implementation modes. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application claim.
Claims
1. A material guiding device for a material laying system (100), the material laying system (100) comprising a distribution carriage (1001), a track support (1002) and a material laying carriage (1003), material being transported from the distribution carriage (1001) to the material laying carriage (1003), characterized in that, The material guiding device comprises: a mounting assembly adjustably mounted on the track support (1002) along the Z-axis direction; a material guiding body (2) adjustably mounted on the mounting assembly along the X-axis direction, the material guiding body (2) comprising a constraint plate (21) and a material guiding plate (22) arranged at an angle, the constraint plate (21) being used for constraining the falling path of the material, and the material guiding plate (22) being used for guiding the material; a reverse edge (3) arranged on the material guiding body (2), the reverse edge (3) being in abutting and sealing contact with the belt surface (10031) of the material paving trolley (1003).
2. The material guiding device of claim 1, wherein The constraint plate (21) is arranged vertically to the belt surface (10031), and the material guiding plate (22) extends towards the wall plate (10032) of the material paving trolley (1003) in a direction close to the belt surface (10031).
3. The material guiding device of claim 1, wherein The material guiding body (2) further comprises a mounting plate (23) arranged on a side of the material guiding plate (22) away from the constraint plate (21), and the reverse edge (3) is detachably mounted on the mounting plate (23).
4. The material guiding device of claim 3, wherein The material guiding device further comprises a fixing assembly, the fixing assembly comprising a fixing plate (41) and a first locking member, the reverse edge (3) being clamped between the fixing plate (41) and the mounting plate (23), and the first locking member penetrating through the fixing plate (41), the reverse edge (3) and the mounting plate (23) to fixedly connect them.
5. The material guiding device of claim 3, wherein The constraint plate (21), the material guiding plate (22) and the mounting plate (23) are integrally formed.
6. The material guiding device of claim 1, wherein The reverse edge (3) is in an arc shape, and extends towards the wall plate (10032) of the material paving trolley (1003) in a direction away from the material guiding body (2).
7. The material guiding device according to any one of claims 1 - 6, characterized in that The mounting assembly comprises at least two mounting members (11) and a plurality of second locking members, the at least two mounting members (11) being respectively connected to two side walls of the track support (1002), the mounting member (11) and one of the track support (1002) being provided with a plurality of first waist-shaped holes (111) extending along the Z-axis direction, and the other being provided with a plurality of first fixing holes (10021), and the second locking members penetrating through the corresponding first waist-shaped holes (111) and the first fixing holes (10021) to mount the mounting member (11) on the track support (1002).
8. The material guiding device of claim 7, wherein The material guiding body (2) further comprises a connecting plate (24), the connecting plate (24) and one of the mounting members (11) being provided with a plurality of second waist-shaped holes (112) extending along the X-axis direction, and the other being provided with a plurality of second fixing holes, and a third locking member penetrating through the corresponding second waist-shaped holes (112) and the second fixing holes to mount the connecting plate (24) on the mounting member (11).
9. The material guiding device of claim 8, wherein The mounting piece (11) comprises a first mounting portion (113) and a second mounting portion (114), the first mounting portion (113) is provided with the first waist-shaped hole (111) or the first fixing hole (10021), and the second mounting portion (114) is provided with the second waist-shaped hole (112) or the second fixing hole.
10. The material guiding device of claim 9, wherein The first mounting portion (113) and the second mounting portion (114) are integrally formed.