Aluminum-foil paper guiding detection equipment for packaging machine

By installing an aluminum foil guiding detection device on the ZB45 packaging machine, the offset and defects of the aluminum foil are detected by the sensor, and combined with the blower cleaning device, the problem of aluminum foil deviation is solved, thereby improving product quality and production efficiency.

CN223752083UActive Publication Date: 2026-01-02CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202422907025.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2026-01-02
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

During the aluminum foil packaging process of the ZB45 packaging machine, the aluminum foil often deviates from its intended path, leading to damage and affecting product quality.

Method used

A packaging machine aluminum foil paper guiding and detection device was designed, including a mounting frame, a guide frame assembly, a control device, a first sensing device, and a second sensing device. The sensing device detects the deviation and defects of the aluminum foil paper, and the blower cleaning device removes dust to prevent unqualified products from entering the next process.

Benefits of technology

It effectively detects aluminum foil misalignment and defects, prevents the production of defective products, improves product quality, reduces rework and waste, and enhances production efficiency and production line stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses packaging machine aluminum-foil paper guiding detection equipment which comprises installation frames (1) and a guiding frame assembly (2), the top and the bottom of the guiding frame assembly (2) are respectively provided with a plurality of installation frames (1), the top of the guiding frame assembly (2) is provided with a joint control device (3), and the two ends in the guiding frame assembly (2) are respectively provided with a first induction device (6). And the upper ends of the two first sensing devices (6) are connected with the joint control device (3). The aluminum-foil paper detection device can effectively detect whether the aluminum-foil paper is deviated and incomplete or not, and unqualified products are prevented from being produced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of detection equipment, in particular to a kind of aluminum foil paper guiding detection equipment of packaging machine. BACKGROUND

[0002] ZB45 type packaging machine is introduced from abroad and is modified by localization, and is widely used in tobacco industry, in the packaging process of ZB45 type packaging machine, the quality of aluminum foil paper has direct influence on the quality of final product.

[0003] However, in the aluminum foil paper packaging process, the fault of aluminum foil paper deviation often occurs, and further exacerbates the product quality problem, therefore, it is urgent to develop a kind of guiding detection equipment capable of automatically detecting aluminum foil paper deviation. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of aluminum foil paper guiding detection equipment of packaging machine to solve the technical problems in prior art, it can effectively detect whether aluminum foil paper appears deviation and defect, prevent producing unqualified product.

[0005] The utility model provides a kind of aluminum foil paper guiding detection equipment of packaging machine, including mounting frame and guide frame component, the top and bottom of guide frame component are provided with a plurality of mounting frame respectively, the top of guide frame component is provided with interlock device, two ends in guide frame component are provided with a first sensing device respectively, and the upper end of two first sensing devices is connected with interlock device.

[0006] In the foregoing aluminum foil paper guiding detection equipment of packaging machine, preferably, the interlock device includes air-blowing cleaning device and transmission adjusting device, the air-blowing cleaning device is arranged at the top of the guide frame component, the transmission adjusting device is connected with the air-blowing cleaning device and the first sensing device, and the transmission adjusting device is used for the horizontal distance adjustment of the first sensing device.

[0007] In the foregoing aluminum foil paper guiding detection equipment of packaging machine, preferably, the guide frame component includes: guide frame and filter bin, one mounting frame is fixedly arranged on the four corners of the top surface and the bottom surface of the guide frame respectively, the filter bin is fixedly arranged at the top in the guide frame, and a plurality of exhaust openings are arranged on the bottom surface of the filter bin;Limiting slot is formed in the top plate and the bottom plate of the guide frame.

[0008] In the foregoing aluminum foil paper guiding detection equipment of packaging machine, preferably, air exhaust piece is arranged on the two side walls of the guide frame, and the air exhaust piece is communicated with the inside of the guide frame.

[0009] Preferably, the air blowing cleaning device comprises an air warehouse, a cleaning control member and an air inlet generator, the air warehouse is fixedly arranged at the middle position of the top of the guide frame, and the air warehouse is communicated with the filter warehouse; the cleaning control member is communicated with the side of the air warehouse away from the guide frame; the air inlet generator is communicated with the side of the cleaning control member away from the air warehouse; and the air inlet generator is connected with the transmission adjusting device through the communication pipes at two sides thereof.

[0010] Preferably, the transmission adjusting device comprises a booster pipe warehouse, a transmission control member, an elastic telescopic member and a piston transmission rod, the booster pipe warehouse is communicated with the air warehouse; the transmission control member is arranged in the booster pipe warehouse; the elastic telescopic member is arranged in the booster pipe warehouse; one end of the piston transmission rod is connected with the elastic telescopic member, and the other end of the piston transmission rod is movably connected with the booster pipe warehouse.

[0011] Preferably, the first sensing device comprises a limiting seat, a connecting shaft, a detection roller and a first sensing member, the limiting seat is slidably connected with the limiting groove, and the limiting seat arranged on the top plate of the guide frame is connected with the end of the piston transmission rod away from the elastic telescopic member; the limiting seat is rotatably arranged at two ends of the connecting shaft; the detection roller is movably arranged on the connecting shaft; and the first sensing members are arranged on the outer wall of the detection roller.

[0012] Preferably, the second sensing device is arranged on the bottom plate in the guide frame, and the second sensing device comprises a detection disc and a second sensing member, the detection disc is fixedly arranged on the bottom plate in the guide frame, and the second sensing members are arranged on the top surface of the detection disc.

[0013] Compared with the prior art, the utility model discloses installation frame and guide frame component, the top and bottom of guide frame component are provided with a plurality of installation frame respectively, the top of guide frame component is provided with the joint control device, and the both ends in guide frame component are provided with a first sensing device respectively, and the upper end of two first sensing devices is connected with joint control device. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is the front view of the utility model;

[0015] Figure 2 is the top view of the utility model;

[0016] Figure 3 is Figure 1 the enlarged view of A part in

[0017] Figure 4 is the structural schematic view of the second sensing device.

[0018] The sign explanation: 1 is installed frame, 2 is guide frame assembly, 3 is joint control device, 4 is air blast cleaning device, 5 is transmission adjusting device, 6 is first sensing device, 7 is second sensing device, 201 is guide frame, 202 is filter bin, 203 is exhaust port, 204 is exhaust piece, 205 is limit slot, 401 is air warehouse, 402 is cleaning control piece, 403 is air intake generating piece, 404 is communication pipe, 501 is booster pipe bin, 502 is transmission control piece, 503 is elastic telescopic piece, 504 is piston transmission rod, 601 is limit seat, 602 is connecting shaft, 603 is detection roller, 604 is first sensing piece, 701 is detection disc, 702 is second sensing piece. DETAILED DESCRIPTION

[0019] The embodiments of the utility model are described in detail below, the example of the embodiment is shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar function throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the utility model, and cannot be explained as the limitation of the utility model.

[0020] The embodiment of the utility model: as Figures 1-4 The utility model discloses a kind of aluminum foil paper guiding detection equipment of packaging machine, including installation frame 1 and guide frame assembly 2, the top and bottom of guide frame assembly 2 are separately provided with multiple installation frames 1, the top of guide frame assembly 2 is provided with joint control device 3, two ends in guide frame assembly 2 are separately provided with one first sensing device 6, and the upper end of two first sensing devices 6 is connected with joint control device 3.

[0021] Installation frame 1 has mounting hole, packaging machine aluminum foil paper guiding detection equipment is installed in the set position of ZB45 packaging machine by installation frame 1, when ZB45 packaging machine operates, guided aluminum foil paper can be guided in guide frame assembly 2 inside, and offset detection can be carried out to guided aluminum foil paper by first sensing device 6.Joint control device 3 can adjust the position of first sensing device 6, so that the utility model can be used to detect aluminum foil paper of different sizes.

[0022] In a specific embodiment, the joint control device 3 comprises the air blowing cleaning device 4 arranged at the top of the guide frame assembly 2 and the transmission adjusting device 5 connected with the air blowing cleaning device 4 and the first sensing device 6, the transmission adjusting device 5 being used for horizontal distance adjustment of the first sensing device 6.

[0023] In the embodiment, the number of the first sensing devices 6 is two, and the number of the transmission adjusting devices 5 is also two, the two transmission adjusting devices 5 being arranged at the two sides of the air blowing cleaning device 4. The air blowing cleaning device 4 is used for blowing air into the guide frame assembly 2 to clean the aluminum foil.

[0024] Further, the guide frame assembly 2 comprises the guide frame 201 and the filter bin 202, one mounting frame 1 being arranged at each of the four corners of the top and bottom surfaces of the guide frame 201, the filter bin 202 being arranged at the top of the guide frame 201, and a plurality of air outlet openings 203 being arranged on the bottom surface of the filter bin 202; the top plate and the bottom plate of the guide frame 201 are both provided with limiting grooves 205.

[0025] The two side walls of the guide frame 201 are both provided with air exhaust members 204, the air exhaust members 204 being communicated with the inside of the guide frame 201. In the embodiment, the air exhaust members 204 are negative pressure fans.

[0026] When the ZB45 packaging machine is running, the guided aluminum foil can be guided through the guide frame 201, the two first sensing devices 6 can detect the deviation of the guided aluminum foil, and when the air blowing cleaning device 4 is running, air can be blown into the filter bin 202, a filter element (not shown in the figure) being arranged in the filter bin 202, the filter element being used for purifying the air, and then the air is sent out through the plurality of air outlet openings 203, thereby completing the dust removal treatment of the guided aluminum foil.

[0027] Further, the air blowing cleaning device 4 comprises the air bin 401, the cleaning control member 402 and the air inlet generating member 403, the air bin 401 being arranged at the middle position of the top of the guide frame 201, the air bin 401 being communicated with the filter bin 202; the cleaning control member 402 being communicated with the side of the air bin 401 away from the guide frame 201, the cleaning control member 402 being an electromagnetic valve; the air inlet generating member 403 being communicated with the side of the cleaning control member 402 away from the air bin 401, the air inlet generating member 403 being an air blower; and the two sides of the air inlet generating member 403 being connected with the transmission adjusting devices 5 through the communication pipes 404.

[0028] When the transmission adjustment device 5 is closed, the cleaning control piece 402 is opened, and the gas generated by the air intake generating piece 403 can be introduced into the air warehouse 401. When the transmission adjustment device 5 is opened, the cleaning control piece 402 is closed, and the gas generated by the air intake generating piece 403 can be introduced into the transmission adjustment device 5 through the communication pipe 404 to complete the driving of the transmission adjustment device 5. In a preferred embodiment, a temperature and humidity adjusting assembly can be arranged in the air intake generating piece 403 to further control the temperature and humidity state of the introduced gas.

[0029] Further, in the embodiment, the number of transmission adjustment devices 5 is two, and the two transmission adjustment devices 5 are arranged on both sides of the air blowing cleaning device 4. The two transmission adjustment devices 5 are the same in structure. The transmission adjustment device 5 comprises a booster pipe warehouse 501, a transmission control piece 502, an elastic telescopic piece 503, and a piston transmission rod 504. The booster pipe warehouse 501 is connected with the air warehouse 401. The transmission control piece 502 is connected with the inside of the booster pipe warehouse 501, and the transmission control piece 502 is selected as an electromagnetic valve. The elastic telescopic piece 503 is connected with the inside of the booster pipe warehouse 501, and the elastic telescopic piece 503 is selected as an elastic telescopic rod. One end of the piston transmission rod 504 is connected with the elastic telescopic piece 503, and the other end of the piston transmission rod 504 is connected with the booster pipe warehouse 501.

[0030] When the cleaning control piece 402 is closed, the transmission control pieces 502 on both sides are opened and closed at regular time, and the gas generated by the air intake generating piece 403 can be introduced into the inside of the booster pipe warehouse 501 through the communication pipes 404 on both sides to realize the pressure boosting of the inside of the booster pipe warehouse 501, and then drive the piston transmission rod 504 to move outward by a certain distance. The corresponding relationship between the opening and closing time of the transmission control piece 502 and the moving distance of the piston transmission rod 504 can be controlled by PLC matching through algorithm, and the piston transmission rod 504 is controlled to move outward by a certain distance when the transmission control piece 502 is opened and closed for a certain time.

[0031] Further, the first sensing device 6 comprises a limiting seat 601, a connecting shaft 602, a detection roller 603, and a first sensing piece 604. The limiting seat 601 is slidably connected with the limiting groove 205, and the limiting seat 601 on the top plate of the guide frame 201 is connected with one end of the piston transmission rod 504 away from the elastic telescopic piece 503. The connecting shaft 602 is rotatably installed at both ends of the limiting seat 601. The detection roller 603 is movably connected with the connecting shaft 602. A plurality of first sensing pieces 604 are arranged on the outer wall of the detection roller 603, and the first sensing piece 604 is selected as a high-sensitivity pressure sensor.

[0032] According to the width specification of the guided aluminum foil paper, the relative distance of the two side detection rollers 603 is adjusted by the transmission adjusting device 5. When the guided aluminum foil paper is transmitted along the set route, the edges of the aluminum foil paper will not contact the detection rollers 603. When the transmission route of the aluminum foil paper deviates, the edges of the transmitted aluminum foil paper will contact the first sensing element 604 on the detection roller 603, giving pressure to the first sensing element 604. The first sensing element 604 will send sensing information, identifying that the transmission of the aluminum foil paper deviates.

[0033] Furthermore, the bottom plate in the guide frame 201 is provided with a second sensing device 7. The second sensing device 7 includes a detection disc 701 and a second sensing element 702. The detection disc 701 is fixedly arranged on the bottom plate in the guide frame 201. A plurality of second sensing elements 702 are arranged on the top surface of the detection disc 701. The second sensing element 702 is selected from a distance measuring photoelectric sensor.

[0034] The plurality of second sensing elements 702 are arranged in a matrix at equal distances on the detection disc 701. According to the width specification of the guided aluminum foil paper, the second sensing elements 702 corresponding to the column number of the width on the detection disc 701 are turned on. When the guided aluminum foil paper is transmitted along the set route, the distance between the second sensing element 702 and the guided aluminum foil paper is a fixed value, and the distance measuring signal of the second sensing element 702 is a fixed value. When the guided aluminum foil paper has defects or transmission deviation, the distance measuring distance of the second sensing element 702 will change, resulting in a change in the distance measuring signal of the second sensing element 702, generating an abnormal value. It can be judged that the guided aluminum foil paper has deviation or defects.

[0035] The working principle of the utility model is: through the installation frame 1, the guiding detection equipment is installed at the set position of ZB45 packing machine, when the ZB45 packing machine runs, the aluminum foil paper can be guided and sent in the guiding frame 201, the offset detection and the defect detection of the guided and sent aluminum foil paper can be carried out, when the air blowing cleaning device 4 runs, the air blowing can be carried out to the filter bin 202, the filter element in the filter bin 202 can purify the air blowing gas, and then the air blowing gas is sent in the direction through the exhaust port 203, the dust removal treatment of the guided and sent aluminum foil paper is completed, when the transmission adjusting device 5 is closed, the cleaning control part 402 is opened, the gas generated by the air inlet generating part 403 can be guided into the air warehouse 401, when the transmission adjusting device 5 is opened, the cleaning control part 402 is closed, the gas generated by the air inlet generating part 403 can be guided into the transmission adjusting device 5, the driving of the transmission adjusting device 5 is completed, when the cleaning control part 402 is closed, the two side transmission control parts 502 are opened and closed at regular time, the gas generated by the air inlet generating part 403 can be guided into the pressurizing pipe bin 501 through the two side communication pipes 404, the pressurization in the pressurizing pipe bin 501 is realized, and then the piston transmission rod 504 is driven to move a certain distance to the outside, the corresponding relationship between the opening and closing time of the transmission control part 502 and the moving distance of the piston transmission rod 504 can be matched and controlled through the algorithm of PLC, when the transmission control part 502 is opened and closed for a certain time, the piston transmission rod 504 is controlled to move a certain distance to the outside;

[0036] According to the width specification of the guided and sent aluminum foil paper, the relative distance of the two side detection rollers 603 is adjusted through the transmission adjusting device 5, when the guided and sent aluminum tin foil is transmitted along the set route, the edges of the aluminum tin foil on both sides will not contact the detection roller 603, when the transmission route of the aluminum foil paper is offset, the edges of the transmitted aluminum tin foil will contact the first sensing element 604 on the detection roller 603, the pressure is given to the first sensing element 604, the first sensing element 604 will send sensing information, the transmission offset of the aluminum foil paper is identified, a plurality of second sensing elements 702 are arranged on the detection disc 701 in the matrix type equidistant arrangement, according to the width specification of the guided and sent aluminum foil paper, the second sensing elements 702 of the corresponding width column number on the detection disc 701 are opened, when the guided and sent aluminum foil paper is transmitted along the set route, the distance between the second sensing element 702 and the guided and sent aluminum foil paper is a fixed value, the distance measuring signal of the second sensing element 702 is a fixed value, when the guided and sent aluminum foil paper has defects or transmission offset, the distance measuring distance of the second sensing element 702 will change, resulting in the change of the distance measuring signal of the second sensing element 702, and the abnormal value is generated, that is, the offset or defect of the guided and sent aluminum foil paper can be judged.

[0037] In conclusion, on the basis of effectively removing dust and impurities on the surface of the aluminum foil by introducing the air blowing cleaning device 4, the first sensing device 6 and the second sensing device 7 are used to realize real-time monitoring of the aluminum foil conveying process, the deviation and defects of the aluminum foil can be detected in time, and the unqualified products can be effectively prevented from entering the next process, so that the product quality is significantly improved, the time and economic cost caused by rework or waste products are reduced, the overall production efficiency is improved, the need for manual intervention is reduced, and the stability and reliability of the production line are improved.

[0038] The above detailed description of the embodiments shown in the drawings illustrates the structure, features and effects of the present application. The above description is only a preferred embodiment of the present application, but the present application is not limited by the drawings. Any changes or modifications made in accordance with the concept of the present application, or equivalent embodiments with equivalent changes, shall be within the scope of the present application.

Claims

1. A packaging machine aluminum foil paper guide detection device, comprising a mounting frame (1) and a guide frame assembly (2), a plurality of mounting frames (1) are arranged on the top and bottom of the guide frame assembly (2) respectively, characterized in that: The top of the guide frame assembly (2) is provided with a joint control device (3), two ends in the guide frame assembly (2) are respectively provided with a first sensing device (6), and the upper ends of the two first sensing devices (6) are connected with the joint control device (3).

2. The packaging machine aluminum foil paper guiding and detecting device according to claim 1, characterized in that: The joint control device (3) comprises a blast cleaning device (4) and a transmission adjusting device (5), the blast cleaning device (4) is arranged on the top of the guide frame assembly (2), the transmission adjusting device (5) is connected with the blast cleaning device (4) and the first sensing device (6), and the transmission adjusting device (5) is used for horizontal distance adjustment of the first sensing device (6).

3. The packaging machine aluminum foil paper guiding and detecting device according to claim 2, characterized in that: The guide frame assembly (2) comprises a guide frame (201) and a filter bin (202), one mounting frame (1) is fixedly arranged on each of four corners of the top surface and the bottom surface of the guide frame (201), the filter bin (202) is fixedly arranged on the top of the guide frame (201), and a plurality of air outlet openings (203) are arranged on the bottom surface of the filter bin (202); and limit grooves (205) are arranged on the top plate and the bottom plate of the guide frame (201).

4. The packaging machine aluminum foil paper guiding and detecting device according to claim 3, characterized in that: Air exhaust members (204) are arranged on the two side walls of the guide frame (201), and the air exhaust members (204) are communicated with the inside of the guide frame (201).

5. The packaging machine aluminum foil paper guiding and detecting apparatus according to claim 3, characterized in that: The blast cleaning device (4) comprises a wind bin (401), a cleaning control member (402) and an air inlet generating member (403), the wind bin (401) is fixedly arranged at the middle position of the top of the guide frame (201), the wind bin (401) is communicated with the filter bin (202), the cleaning control member (402) is communicated with the side of the wind bin (401) away from the guide frame (201), the air inlet generating member (403) is communicated with the side of the cleaning control member (402) away from the wind bin (401), and the two sides of the air inlet generating member (403) are connected with the transmission adjusting device (5) through communication pipes (404).

6. The packaging machine aluminium foil paper guiding and detecting apparatus as claimed in claim 5, wherein: The transmission adjusting device (5) comprises a booster pipe bin (501), a transmission control member (502), an elastic telescopic member (503) and a piston transmission rod (504), the booster pipe bin (501) is connected with the wind bin (401), the transmission control member (502) is connected with the inside of the booster pipe bin (501), the elastic telescopic member (503) is connected with the inside of the booster pipe bin (501), one end of the piston transmission rod (504) is connected with the elastic telescopic member (503), and the other end of the piston transmission rod (504) is movably connected with the booster pipe bin (501).

7. The packaging machine aluminium foil paper guiding and detecting apparatus as claimed in claim 6, wherein: The first sensing device (6) comprises a limiting seat (601), a connecting shaft (602), a detection roller (603) and a first sensing piece (604), the limiting seat (601) is in sliding connection with the limiting groove (205), the limiting seat (601) on the top plate of the guide frame (201) is connected with the end of the piston transmission rod (504) away from the elastic telescopic piece (503); the limiting seat (601) is rotatably installed at both ends of the connecting shaft (602); the detection roller (603) is movably connected with the connecting shaft (602); a plurality of first sensing pieces (604) are arranged on the outer wall of the detection roller (603).

8. The packaging machine aluminium foil paper guiding and detecting apparatus as claimed in claim 7, wherein: A second sensing device (7) is arranged on the bottom plate in the guide frame (201), the second sensing device (7) comprises a detection disc (701) and a second sensing piece (702), the detection disc (701) is fixedly arranged on the bottom plate in the guide frame (201), and a plurality of second sensing pieces (702) are arranged on the top surface of the detection disc (701).