Welding wire layer winding machine for welding wire production

By combining the design of the winding assembly, the feeding assembly, the aligning assembly, and the alignment assembly, the problem of overlap caused by inconsistent wire winding speed is solved, and the wire is evenly arranged on the winding post, which improves the smoothness of the welding process.

CN223752129UActive Publication Date: 2026-01-02TANGSHAN BAOHANG MASCH MFG CO LTD
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Patent Information

Application Number
CN202520285829.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-01-02
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

In existing wire winding machines, the wire moving speed and winding speed are inconsistent during the winding process, causing the wire to overlap and wrap on the winding post, affecting the neatness of the wire arrangement and the smoothness of welding.

Method used

The combined design of winding assembly, wire feeding assembly, alignment assembly, wire hooking plate and alignment assembly ensures the consistency of the wire winding speed, and the wire hooking plate and wire pressing block handle overlapping wires to achieve uniform arrangement of the wires.

Benefits of technology

It effectively prevents welding wire overlap, ensures that the welding wire is evenly arranged on the winding post, and improves the smoothness of the welding process.

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Abstract

The utility model relates to the technical field of welding wire layer winding machines, and provides a welding wire layer winding machine for welding wire production, which comprises a winding assembly, a wire feeding assembly, a mounting plate, an aligning assembly, a wire hooking plate, a wire pressing block and an aligning assembly, the winding assembly is arranged on a bottom plate, the wire feeding assembly is arranged on the bottom plate, the mounting plate is arranged on the winding assembly, and the aligning assembly is arranged on the bottom plate. The aligning assembly is arranged on the mounting plate, the wire hooking plate is arranged on the aligning assembly, the wire pressing block is arranged on the aligning assembly, the aligning assembly is arranged on the wire winding assembly and the wire feeding assembly, and the aligning assembly is used for enabling the moving speed of welding wires on the wire winding assembly and the wire feeding assembly to be consistent. By means of the technical scheme, the problem that in the prior art, when a welding wire is wound around a wrapping post, if the moving speed of the welding wire wound around the wrapping post is not consistent with the moving speed of a welding wire which is not wound around the wrapping post, the welding wire is prone to being overlapped on the wrapping post is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding wire layer winding machine technical field, concretely relates to a welding wire layer winding machine for welding wire production. BACKGROUND

[0002] Welding wire is as filler metal or simultaneously as the metal wire welding material of electric conduction, in the process of welding wire production, welding wire layer winding machine is the key equipment in the production process, welding wire layer winding machine is mainly used to wind welding wire neatly, tightly on the specified reel, provides the welding wire product of convenient use and storage for subsequent welding process.

[0003] Through the retrieval, such as the announcement number for CN221369910U proposes a kind of welding wire layer winding machine for welding wire production, the welding wire layer winding machine is passed through the fixed block, fixed block screw connection is in screw rod, then the end of welding wire is wound in winding post, by rotating winding post, and simultaneously make fixed block horizontal movement on screw rod, to be wound in winding post with welding wire.

[0004] But, the welding wire layer winding machine when winding and moving to welding wire, if the moving speed of fixed block is inconsistent with the moving speed of welding wire wound on winding post, welding wire is easily overlapped and wound on winding post, if welding wire is overlapped and wound on winding post, welding wire is easily arranged in disorder, in the welding process, the smoothness of welding wire feeding will be affected. UTILITY MODEL CONTENTS

[0005] The utility model proposes a kind of welding wire layer winding machine for welding wire production, solve the problem that welding wire is overlapped on winding post when winding in winding post in relevant technology, if the moving speed of welding wire wound on winding post and unwound welding wire is inconsistent, welding wire is easily overlapped on winding post.

[0006] The technical scheme of the utility model is as follows:

[0007] A kind of welding wire layer winding machine for welding wire production, including bottom plate, still including winding assembly, line feeding component, mounting plate, alignment component, hooking plate, line pressing block and alignment component, the winding assembly is set on the bottom plate, the winding assembly is used to wind welding wire, the line feeding component is set on the bottom plate, the line feeding component is used to deliver welding wire to the winding assembly, the mounting plate is set on the winding assembly, the alignment component is set on the mounting plate, the alignment component is used to arrange the welding wire on the winding assembly neatly, the hooking plate is set on alignment component, the line pressing block is set on the alignment component, the alignment component is set on the winding assembly and the line feeding component, the alignment component is used for the welding wire moving speed consistency on the winding assembly and the line feeding component.

[0008] Further, the winding assembly comprises a support plate one, a winding roller and a motor one, the support plate one is provided with two, both of the support plate one are fixedly installed on the bottom plate, the winding roller is rotatably installed between the two support plate one, the motor one is installed on the side of the support plate one, and the output end of the motor one is fixedly connected with the side of the winding roller.

[0009] Further, the wire feeding assembly comprises a support plate two, a drive screw, a moving block, a wire passing plate, a motor two, a connecting plate, a stabilizing rod and a sliding block, the support plate two is provided with two, both of the support plate two are fixedly installed on the bottom plate, the drive screw is rotatably installed between the two support plate two, the moving block is threadedly connected on the drive screw, the wire passing plate is fixedly installed on the moving block, the motor two is installed on the side of the support plate two, and the output end of the motor two is fixedly connected with the side of the drive screw, the connecting plate is provided with two, both of the connecting plate are fixedly installed on the side of the two support plate two, the stabilizing rod is fixedly installed between the two connecting plate, the sliding block is slidably installed on the stabilizing rod, and the sliding block is fixedly connected with the side of the moving block.

[0010] Further, the aligning assembly comprises a support frame, a cylinder, a support cover, a reciprocating lead screw, a motor three and a lead screw nut, the support frame is provided with two, both of the support frame are fixedly installed on the mounting plate, the cylinder is provided with two, both of the cylinder are respectively arranged on the two support frame, the support cover is fixedly installed on the output end of the two cylinder, the reciprocating lead screw is rotatably installed in the support cover, the motor three is installed on the side of the support cover, and the output end of the motor three is fixedly connected with the side of the reciprocating lead screw, and the lead screw nut is threadedly connected on the reciprocating lead screw.

[0011] Further, the aligning assembly further comprises a connecting block, a connecting frame, a rotating shaft and a motor four, the connecting block is fixedly installed at the bottom end of the lead screw nut, the connecting frame is provided with two, both of the connecting frame are respectively fixedly installed on the two sides of the connecting block, the rotating shaft is rotatably installed between the two connecting frame, and both of the hooking plate box and the pressing block are fixedly installed on the rotating shaft, the motor four is installed on the side of the connecting frame, and the output end of the motor four is fixedly connected with the side of the rotating shaft.

[0012] Further, the aligning assembly comprises a connecting rod and an aligning ring, the side of the connecting rod is fixedly installed on the moving block, and the aligning ring is fixedly installed on the other end of the connecting rod.

[0013] Further, two through grooves are formed in the mounting plate, and the two connecting frames respectively pass through the two through grooves.

[0014] Further, the curvature of the inner side wall of the alignment ring is consistent with the curvature of the outer side wall of the winding roller, and the alignment ring slides on the outer side wall of the winding roller.

[0015] Still further, the height of the wire passing plate is lower than the height of the winding roller.

[0016] Still further, the outer side wall of the screw nut is fitted with the inner side wall of the support cover.

[0017] The working principle and beneficial effects of the utility model are as follows:

[0018] 1. In the utility model, when the welding wire is wound, the welding wire can be wound on the winding roller through the wire feeding assembly and the winding assembly, and when the welding wire is wound and moved on the winding roller, the moving speed of the wire passing block is consistent with the moving speed of the welding wire wound on the winding roller through the alignment assembly, so that the overlapping of the welding wire is avoided.

[0019] 2. In the utility model, when the welding wire is wound, if there is a little overlapping of the welding wire, the overlapping welding wire can be scraped down through the alignment assembly through the wire hooking plate, and the welding wire can be pressed on the winding roller again through the wire pressing block, so that the welding wire on the winding roller can be evenly arranged on the winding roller.

[0020] In summary, the layer winding machine can prevent the overlapping of the welding wire when the welding wire is wound on the winding roller through the mutual cooperation of the winding assembly, the wire feeding assembly, the mounting plate, the alignment assembly, the wire hooking plate, the wire pressing block and the alignment assembly, and the overlapping welding wire can be arranged. BRIEF DESCRIPTION OF DRAWINGS

[0021] The utility model will be explained in further detail in combination with the drawings and specific embodiments.

[0022] Figure 1 It is the whole structure schematic view of the utility model;

[0023] Figure 2 It is the structure schematic view of the bottom plate, the winding assembly, the wire feeding assembly and the alignment assembly of the utility model;

[0024] Figure 3 It is the structure schematic view of the wire hooking plate, the wire pressing block and the alignment assembly of the utility model;

[0025] Figure 4 It is the structure schematic view of the alignment ring and the winding roller of the utility model.

[0026] In the figure: 1, the base plate; 2, the mounting plate; 3, the hooking plate; 4, the wire pressing block; 101, the support plate one; 102, the winding roller; 103, the motor one; 201, the support plate two; 202, the drive screw; 203, the moving block; 204, the wire passing plate; 205, the motor two; 206, the connecting plate; 207, the stabilizing rod; 208, the sliding block; 301, the support frame; 302, the air cylinder; 303, the support cover; 304, the reciprocating lead screw; 305, the motor three; 306, the lead screw nut; 401, the connecting block; 402, the connecting frame; 403, the rotating shaft; 404, the motor four; 501, the connecting rod; 502, the alignment ring. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are involved in the protection scope of the utility model.

[0028] As shown in Figures 1-4 , the embodiment provides a welding wire layer winding machine for welding wire production, which comprises a base plate 1, and further comprises a winding assembly, a wire feeding assembly, a mounting plate 2, an alignment assembly, a hooking plate 3, a wire pressing block 4 and an alignment assembly, the winding assembly is arranged on the base plate 1, the winding assembly is used for winding welding wire, the wire feeding assembly is arranged on the base plate 1, the wire feeding assembly is used for feeding welding wire to the winding assembly, the mounting plate 2 is arranged on the winding assembly, the alignment assembly is arranged on the mounting plate 2, the alignment assembly is used for arranging welding wire on the winding assembly in order, the hooking plate 3 is arranged on the alignment assembly, the wire pressing block 4 is arranged on the alignment assembly, and the alignment assembly is arranged on the winding assembly and the wire feeding assembly, and the alignment assembly is used for ensuring that the moving speeds of welding wire on the winding assembly and the wire feeding assembly are consistent.

[0029] In the embodiment, referring to Figure 2 , the winding assembly comprises a support plate one 101, a winding roller 102 and a motor one 103, two support plates one 101 are arranged, the two support plates one 101 are fixedly installed on the base plate 1, the winding roller 102 is rotatably installed between the two support plates one 101, the motor one 103 is installed on the side surface of the support plate one 101, and the output end of the motor one 103 is fixedly connected with the side surface of the winding roller 102.

[0030] In the embodiment, referring to Figure 2The wire feeding assembly comprises two support plates 201, a drive screw 202, a moving block 203, a wire passing plate 204, a second motor 205, a connecting plate 206, a stabilizing rod 207 and a sliding block 208. The two support plates 201 are fixedly installed on the bottom plate 1. The drive screw 202 is rotatably installed between the two support plates 201. The moving block 203 is threadedly connected to the drive screw 202. The wire passing plate 204 is fixedly installed on the moving block 203. The second motor 205 is installed on the side surface of the support plate 201, and the output end of the second motor 205 is fixedly connected to the side surface of the drive screw 202. The connecting plate 206 is provided with two connecting plates 206, which are fixedly installed on the side surface of the two support plates 201. The stabilizing rod 207 is fixedly installed between the two connecting plates 206. The sliding block 208 is slidably installed on the stabilizing rod 207, and the sliding block 208 is fixedly connected to the side surface of the moving block 203.

[0031] The height of the wire passing plate 204 is lower than the height of the winding roller 102. During winding, one end of the welding wire can pass through the wire passing plate 204 and be wound on the winding roller 102, so that the welding wire is obliquely wound, thereby enabling the welding wire to be wound from bottom to top.

[0032] In this embodiment, referring to Figure 3 The aligning assembly comprises a support frame 301, a cylinder 302, a support cover 303, a reciprocating lead screw 304, a third motor 305 and a lead screw nut 306. The support frame 301 is provided with two support frames 301, which are fixedly installed on the mounting plate 2. The cylinder 302 is provided with two cylinders 302, which are arranged on the two support frames 301. The support cover 303 is fixedly installed on the output end of the two cylinders 302. The reciprocating lead screw 304 is rotatably installed in the support cover 303. The third motor 305 is installed on the side surface of the support cover 303, and the output end of the third motor 305 is fixedly connected to the side surface of the reciprocating lead screw 304. The lead screw nut 306 is threadedly connected to the reciprocating lead screw 304.

[0033] The outer side wall of the lead screw nut 306 is fitted with the inner side wall of the support cover 303. When the lead screw nut 306 moves on the reciprocating lead screw 304, the support cover 303 can limit the lead screw nut 306, so that the lead screw nut 306 can move in close contact with the inner side wall of the support cover 303, avoiding the rotation of the lead screw nut 306 following the reciprocating lead screw 304.

[0034] In this embodiment, referring to Figure 3The alignment assembly also includes a connecting block 401, a connecting frame 402, a rotating shaft 403, and a motor 404. The connecting block 401 is fixedly installed at the bottom end of the lead screw nut 306. There are two connecting frames 402, which are respectively fixedly installed on both sides of the connecting block 401. The rotating shaft 403 is rotatably installed between the two connecting frames 402. The hook plate 3 and the pressure block 4 are both fixedly installed on the rotating shaft 403. The motor 404 is installed on the side of the connecting frame 402, and the output end of the motor 404 is fixedly connected to the side of the rotating shaft 403.

[0035] The mounting plate 2 has two through slots, and two connecting brackets 402 pass through the two through slots respectively. When the lead screw nut 306 moves, it drives the connecting brackets 402 to move left and right. Therefore, the connecting brackets 402 can move in the through slots of the mounting plate 2.

[0036] In this embodiment, reference Figure 2 The alignment assembly includes a connecting rod 501 and an alignment ring 502. The side of the connecting rod 501 is fixedly mounted on the moving block 203, and the alignment ring 502 is fixedly mounted on the other end of the connecting rod 501.

[0037] refer to Figure 4 The curvature of the inner sidewall of the alignment ring 502 is consistent with the curvature of the outer sidewall of the winding roller 102, and the alignment ring 502 slides on the outer sidewall of the winding roller 102. When the welding wire moves and winds on the winding roller 102, the alignment ring 502 can fit against the side of the welding wire, so that the moving speed of the welding wire wound on the winding roller 102 is consistent with the moving speed of the welding wire on the wire guide plate 204.

[0038] Working principle: When winding the welding wire, one end of the welding wire is first passed through the wire guide plate 204, and then wound around the winding roller. At this time, the moving block 203 is at the outermost end of the drive screw 202, and the alignment ring 502 is in contact with the first turn of welding wire. Then, the motor 103 and the motor 205 are started. The output ends of the motor 103 and the motor 205 drive the drive screw 202 and the winding roller 102 to rotate, thereby winding the welding wire around the winding roller 102. When the moving block 203 moves, it can drive the connecting rod 501 and the alignment ring 502 to move, so that the speed of the welding wire wound on the winding roller 102 is the same as the moving speed of the welding wire passing through the wire guide plate 204.

[0039] If there is overlap of welding wire during winding, the winding can be stopped, then the cylinder 302 is started, the cylinder 302 drives the supporting cover 303 to move downwards, thereby driving the wire hooking plate 3 to move downwards, then the motor three 305 is started, the output end of the motor three 305 drives the reciprocating screw 304 to rotate in the supporting cover 303, thereby driving the screw nut 306 to move on the reciprocating screw 304, the screw nut 306 drives the connecting frame 402 to move forward and backward, so that the wire hooking plate 3 contacts the overlapped welding wire, and hooks the overlapped welding wire, so that the overlapped welding wire is adhered to the winding roller 102, if the welding wire is hooked between two welding wires, then the motor four 404 can be started, the output end of the motor four 404 drives the rotating shaft 403 to rotate, so that the wire pressing block 4 rotates to the upper side of the welding wire, then the cylinder 302 is started, so that the wire pressing block 4 moves downwards and presses the welding wire to be pressed on the winding roller 102.

[0040] The above is only a preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A welding wire layer winder for welding wire production, comprising a base plate (1), characterized in that, Also include: Wire winding assembly, the wire winding assembly is provided on the bottom plate (1), the wire winding assembly is used for winding welding wire; Wire feeding assembly, the wire feeding assembly is provided on the bottom plate (1), the wire feeding assembly is used for conveying welding wire to the wire winding assembly; Mounting plate (2), the mounting plate (2) is provided on the wire winding assembly; Alignment assembly, the alignment assembly is provided on the mounting plate (2), the alignment assembly is used for arranging the welding wire on the wire winding assembly neatly; Wire hooking plate (3), the wire hooking plate (3) is provided on the alignment assembly; Wire pressing block (4), the wire pressing block (4) is provided on the alignment assembly; Alignment assembly, the alignment assembly is provided on the wire winding assembly and the wire feeding assembly, and the alignment assembly is used for the welding wire on the wire winding assembly and the wire feeding assembly to move at a consistent speed.

2. A welding wire layer winding machine for welding wire production according to claim 1, characterized in that, The wire winding assembly comprises: Support plate one (101), the support plate one (101) is provided with two, two support plate one (101) are fixedly installed on the bottom plate (1); Wire winding roller (102), the wire winding roller (102) is rotatably installed between two support plate one (101); Motor one (103), the motor one (103) is installed on the side of the support plate one (101), and the output end of the motor one (103) is fixedly connected with the side of the wire winding roller (102).

3. A welding wire layer winding machine for welding wire production according to claim 2, characterized in that, The wire feeding assembly comprises: Support plate two (201), the support plate two (201) is provided with two, two support plate two (201) are fixedly installed on the bottom plate (1); Drive screw (202), the drive screw (202) is rotatably installed between two support plate two (201); Moving block (203), the moving block (203) is threadedly connected on the drive screw (202); Wire passing plate (204), the wire passing plate (204) is fixedly installed on the moving block (203); Motor two (205), the motor two (205) is installed on the side of the support plate two (201), and the output end of the motor two (205) is fixedly connected with the side of the drive screw (202); Connecting plate (206), the connecting plate (206) is provided with two, two connecting plates (206) are fixedly installed on the side of two support plate two (201) respectively; Stabilizing rod (207), the stabilizing rod (207) is fixedly installed between two connecting plates (206); Sliding block (208), the sliding block (208) is slidably installed on the stabilizing rod (207), and the sliding block (208) is fixedly connected with the side of the moving block (203).

4. A welding wire layer winding machine for welding wire production according to claim 3, characterized in that, The alignment assembly comprises: Support frame (301), the support frame (301) is provided with two, two support frames (301) are fixedly installed on the mounting plate (2); Air cylinder (302), the air cylinder (302) is provided with two, two air cylinders (302) are respectively arranged on two support frames (301); Support cover (303) is fixedly installed on the output end of two gas cylinders (302); Reciprocating screw (304) is rotatably installed in the support cover (303); Motor three (305) is installed on the side of the support cover (303), and the output end of the motor three (305) is fixedly connected with the side of the reciprocating screw (304); Screw nut (306) is threadedly connected on the reciprocating screw (304).

5. A welding wire layer winding machine for welding wire production according to claim 4, characterized in that, The alignment assembly further comprises: Connecting block (401) is fixedly installed at the bottom end of the screw nut (306); Connecting frame (402) is provided with two, two connecting frames (402) are respectively fixedly installed on both sides of the connecting block (401); Rotary shaft (403) is rotatably installed between two connecting frames (402), and the hooking plate (3) and the pressing block (4) are fixedly installed on the rotary shaft (403); Motor four (404) is installed on the side of the connecting frame (402), and the output end of the motor four (404) is fixedly connected with the side of the rotary shaft (403).

6. A welding wire layer winding machine for welding wire production according to claim 5, characterized in that, The alignment assembly comprises: Connecting rod (501) is fixedly installed on the side of the moving block (203); Alignment ring (502) is fixedly installed on the other end of the connecting rod (501).

7. A welding wire layer winding machine for welding wire production according to claim 6, characterized in that, Two through grooves are formed in the installation plate (2), and two connecting frames (402) respectively penetrate the two through grooves.

8. A welding wire layer winder for welding wire production according to claim 7, characterized in that The curvature of the inner side wall of the alignment ring (502) is consistent with the curvature of the outer side wall of the winding roller (102), and the alignment ring (502) slides on the outer side wall of the winding roller (102).

9. A welding wire layer winder for welding wire production according to claim 8, characterized in that The height of the wire passing plate (204) is lower than the height of the winding roller (102).

10. A welding wire layer winder for welding wire production according to claim 9, characterized in that The outer side wall of the screw nut (306) is matched with the inner side wall of the support cover (303).

Citation Information

Patent Citations

  • Welding wire layer winding machine for welding wire production

    CN221369910U