Composite fabric carding machine
By combining guide rods and heating elements in a composite fabric carding machine, fabric characteristics are identified and precise temperature control pretreatment is performed. Combined with the guide rods to discharge static electricity, the problems of fabric damage and static electricity caused by the carding machine are solved, thus improving the carding effect.
Patent Information
- Application Number
- CN202520289900.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Existing composite fabric carding machines suffer from poor fabric pretreatment, are prone to damage during carding, and are prone to static electricity causing frizz. They lack the ability to identify and target fabric characteristics, and the fixed carding shaft settings make it difficult to adapt to different fabrics.
The fabric is extended using first and second guide rods at a 45° angle. The fabric characteristics are identified by the data acquisition head on the guide limit plate. The heating element is controlled by the telescopic rod for precise temperature control pretreatment. Static electricity is discharged by the metal guide rod, and the position of the combing shaft is adjusted to reduce damage.
It enables precise pretreatment based on fabric characteristics, reducing combing damage, avoiding static frizz, and improving combing effect.
Smart Images

Figure CN223753052U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile equipment field, concretely is a compound fabric carding machine. BACKGROUND
[0002] In modern textile industry, with the continuous improvement of people's quality and performance requirements of textile, the application of compound fabric is more and more widely. Compound fabric is widely used in clothing, home textile, industry and other fields because of its unique performance, such as waterproof, breathable, wear-resistant, etc. In order to meet the market demand for high-quality compound fabric, textile equipment is also constantly updated and improved, and the compound fabric carding machine plays a key role in the production process of compound fabric.
[0003] The compound fabric carding machine on the market at present mainly focuses on the carding operation of basic fabric. In the conveying process of fabric, a relatively simple guiding mode is usually adopted to ensure that the fabric can enter the interior of the carding machine. The identification and monitoring of the fabric are relatively weak, and more attention is paid to the basic process of carding, and insufficient attention is paid to the pretreatment of fabric before carding.
[0004] In the prior art, the compound fabric carding machine generally introduces the fabric into the equipment through a simple guiding device, and then directly enters the carding link. The carding part is mostly fixedly arranged with carding shafts, which card the fabric according to the established mode, lacks the mechanism for flexible adjustment according to the characteristics of the fabric, and in the whole process, less consideration is given to the static electricity problem of the fabric in the conveying and carding process and the adaptability to different fabrics. The prior art lacks effective identification and targeted pretreatment of the fabric entering the equipment, and cannot optimize the treatment according to the characteristics of the fabric. In the carding link, the fixed carding shaft arrangement cannot ensure that the carding of various fabrics is minimized. SUMMARY
[0005] Therefore, the utility model aims at providing a compound fabric carding machine to solve the technical problems of poor fabric pretreatment, easy damage in carding and static electricity causing hairiness.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a compound fabric carding machine, comprising a device shell, the device shell is provided with a feeding port at one end, the device shell is provided with a discharging port at the end away from the discharging port, the first guide rod and the second guide rod are arranged in the device shell in cooperation with the feeding port, the second guide rod is arranged close to the feeding port, the second guide rod is arranged at 45° with the first guide rod, the guide limiting plate is arranged in the device shell in cooperation with the first guide rod and the second guide rod, the metal guide rod is arranged on the top of the side of the guide limiting plate away from the first guide rod and the second guide rod, the included angle between the metal guide rod and the discharging port is less than 60°, and the carding device is arranged at the end close to the discharging port in the device shell.
[0007] By adopting the above technical scheme, the inclination angle of the fabric is controlled through the first guide rod and the second guide rod, and then the static electricity of the fabric is led out through the metal guide rod, so that the hairiness is prevented.
[0008] The utility model further sets up, the guide limit board bottom is provided with telescopic link, the telescopic link bottom is connected with the connecting plate, the connecting plate bottom is provided with heating spare, the heating spare outer one round is set up with the protective pad.
[0009] By adopting the above technical scheme, the heat is controlled to be generated through the heating spare, so that different temperature processing pretreatment is carried out on different fabrics, and the carding effect of the fabric is guaranteed.
[0010] The utility model further sets up, the carding device includes carding installation groove, carding installation groove is provided with first carding shaft, second carding shaft and third carding shaft in a certain angle, and the first carding shaft, the second carding shaft and the third carding shaft are set up with the guide drive groove in the carding installation groove.
[0011] By adopting the above technical scheme, the positions of the first carding shaft, the second carding shaft and the third carding shaft are controlled through the guide drive groove, so that different carding shafts are selected according to different fabrics.
[0012] The utility model further sets up, the device shell is provided with second control motor outside cooperation first guide rod, and the device shell is provided with first control motor outside cooperation second guide rod.
[0013] By adopting the above technical scheme, the first guide rod and the second control motor are controlled through the first control motor and the second control motor.
[0014] The utility model further sets up, the guide plate is set up outside cooperation inlet in the device shell.
[0015] By adopting the above technical scheme, the fabric is guided through the guide plate.
[0016] The utility model further sets up, the guide limit board, data acquisition head is on the side of the guide limit board close to the inlet.
[0017] By adopting the above technical scheme, the fabric data is collected through the data acquisition head, so that different processing carding is carried out.
[0018] In summary, the utility model mainly has the following beneficial effects:
[0019] 1. The utility model discloses a first, second guide rod action under the extension of the 45 angle, and the data acquisition head on the guide limiting board identifies the fabric. Subsequently, the telescopic rod pushes the connecting plate down, and the heating element wrapped in the protective pad contacts the fabric, and the accurate temperature control pre-processing according to the fabric characteristics makes the fabric more suitable for the subsequent carding process.
[0020] 2. The utility model discloses a fabric after the guide limiting board, along with the metal guide rod of the discharge port angle less than 60 on the line, because the metal guide rod ground, can in time guide the static electricity of the fabric in the device friction, avoid the fabric surface rough, in the carding device, the guide drive groove and the premonitoring device cooperate and adjust the carding shaft position, reduce the damage of carding to the fabric to the maximum extent. DRAWINGS
[0021] Figure 1 It is the whole structure schematic diagram of the utility model;
[0022] Figure 2 It is the internal structure schematic diagram of the utility model;
[0023] Figure 3 It is the internal structure side view of the utility model;
[0024] Figure 4 It is the partial structure schematic diagram of the utility model.
[0025] In the drawing: 1, device shell; 2, inlet; 3, guide plate; 4, first control motor; 5, second control motor; 6, first carding shaft; 7, second carding shaft; 8, third carding shaft; 9, connecting plate; 10, guide limiting board; 11, telescopic rod; 12, first guide rod; 13, carding installation groove; 14, second guide rod; 15, data acquisition head; 16, metal guide rod; 17, guide drive groove; 18, discharge port; 19, protective pad; 20, heating element. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. The embodiments described in the following reference to the drawings are exemplary, and are used only for explaining the utility model, and cannot be understood as the limitation of the utility model.
[0027] The embodiments of the utility model will be described according to the whole structure of the utility model.
[0028] A kind of composite fabric carding machine, such as Figures 1-4As shown, including device shell 1, the device shell 1 one end opening with inlet 2, the device shell 1 away from the end of the discharge port 18 opening with discharge port 18, the device shell 1 in cooperation with the inlet 2 is provided with first guide rod 12 and second guide rod 14, the second guide rod 14 is close to the inlet 2 is provided, the second guide rod 14 and first guide rod 12 is 45 DEG, through the inlet 2 strong fabric introduction device, at the same time make it in the first guide rod 12 and the second guide rod 14 under the action of the fabric to 45 DEG extension, with it, the device shell 1 in cooperation with the first guide rod 12 and the second guide rod 14 is provided with guide limiting plate 10, the guide limiting plate 10 close to the side of the inlet 2 on data acquisition head 15, through the setting of guide limiting plate 10 to the fabric through the guide limiting plate 10 is identified, according to the result of identification, subsequent carding operation is carried out;
[0029] The bottom of the guide limiting plate 10 is provided with a telescopic rod 11, the bottom of the telescopic rod 11 is connected with a connecting plate 9, the bottom of the connecting plate 9 is provided with a heating element 20, the outer ring of the heating element 20 is sleeved with a protective pad 19, after the fabric passes through the first guide rod 12, it will pass through the bottom of the guide limiting plate 10, test through the telescopic rod 11 to control the connecting plate 9 to press down, so as to control the protective pad 19 wrapped around the heating element 20 to contact with the fabric, so as to control the temperature of the heating element 20 according to the monitored fabric result, and then pre-process the fabric, which is convenient for subsequent carding of the fabric.
[0030] Further, the top of the side of the guide limiting plate 10 away from the first guide rod 12 and the second guide rod 14 is provided with a metal guide rod 16, the included angle between the metal guide rod 16 and the discharge port 18 is less than 60 DEG, the end of the device shell 1 close to the discharge port 18 is provided with a carding device, after the fabric passes through the bottom of the guide limiting plate 10, it passes upwards through the metal guide rod 16, wherein the metal guide rod 16 is connected with the external grounding wire, so as to lead out the static electricity generated by the friction of the fabric in the device, prevent the accumulation of electricity, and cause the surface of the fabric to be rough.
[0031] At the same time, the carding device comprises a carding installation slot 13, the carding installation slot 13 is provided with a first carding shaft 6, a second carding shaft 7 and a third carding shaft 8 at a certain angle, the carding installation slot 13 is provided with a guide driving groove 17 matched with the first carding shaft 6, the second carding shaft 7 and the third carding shaft 8, the guide driving groove 17 can control the position of the carding shaft movably arranged therein, the positions of the first carding shaft 6, the second carding shaft 7 and the third carding shaft 8 can be adjusted by the preposed monitoring device, so that the corresponding carding shaft can card the fabric, which ensures that the damage to the fabric is minimized.
[0032] The device shell 1 is provided with a second control motor 5 matched with the first guide rod 12, and the device shell is provided with a first control motor 4 matched with the second guide rod 14, and the first guide rod 12 and the second guide rod 14 are controlled by the first control motor 4 and the second control motor 5.
[0033] The device shell 1 is provided with a guide plate 3 matched with the feeding port 2, and the fabric is guided by the guide plate 3, so that the fabric is conveniently fed into the device through the feeding port 2 for subsequent carding operation.
[0034] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the explanation of the utility model, and are not the limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make the modification, replacement and change of the embodiments without the creative contribution after reading the specification without departing from the principles and the purpose of the utility model, but as long as in the claim range of the utility model, it is protected by the patent law.
Claims
1. A carding machine for composite webs, comprising a machine housing (1), characterized in that: The device shell (1) one end is provided with inlet (2), the device shell (1) is away from the outlet (18) one end is provided with outlet (18), the device shell (1) in cooperation with inlet (2) is provided with first guide rod (12) and second guide rod (14), the second guide rod (14) is close to inlet (2) setting, the second guide rod (14) and first guide rod (12) are 45 ° setting, the device shell (1) in cooperation with first guide rod (12) and second guide rod (14) are provided with guide limit board (10), the guide limit board (10) is away from the top of one side of first guide rod (12) and second guide rod (14) and is provided with metal guide rod (16), the included angle between metal guide rod (16) and outlet (18) is less than 60 °, the device shell (1) is close to the one end of outlet (18) and is provided with carding device.
2. A carding machine for a composite web material according to claim 1, characterized in that: The bottom of the guide limit board (10) is provided with a telescopic rod (11), the bottom of the telescopic rod (11) is connected with a connecting plate (9), the bottom of the connecting plate (9) is provided with a heating element (20), the outer ring of the heating element (20) is sleeved with a protective pad (19).
3. A carding machine for a composite web material according to claim 1, characterized in that: The carding device includes a carding installation slot (13), the carding installation slot (13) is provided with a first carding shaft (6) second carding shaft (7) and third carding shaft (8) at a certain angle, the carding installation slot (13) is provided with a guide driving groove (17) in cooperation with the first carding shaft (6) second carding shaft (7) and third carding shaft (8).
4. A carding machine for composite web material according to claim 1, characterized in that: The device shell (1) is provided with a second control motor (5) in cooperation with the first guide rod (12), and the device shell (1) is provided with a first control motor (4) in cooperation with the second guide rod (14).
5. A carding machine for a composite web material according to claim 1, characterized in that: The device shell (1) is provided with a guide plate (3) in cooperation with the inlet (2).
6. A carding machine for composite web material according to claim 1, characterized in that: The guide limit board (10) has a data acquisition head (15) on one side close to the inlet (2).