Cigarette cloth tape gluing thickness detection equipment
By combining laser displacement sensors and ultrasonic sensors, the thickness of the adhesive coating on cigarette fabric is accurately measured, solving the problems of low detection efficiency and poor accuracy in existing technologies. This achieves high-precision detection and stable product quality, and the liftable design of the support frame improves the applicability of the equipment.
Patent Information
- Application Number
- CN202520220855.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-12
AI Technical Summary
In current cigarette production, the detection efficiency of the adhesive thickness of cigarette fabric tape is low, the accuracy is poor, and it is easily affected by human factors. It cannot meet the high precision and high efficiency requirements of modern production, and traditional detection methods are prone to damaging the fabric tape and adhesive layer.
The system employs a combination of laser displacement sensors and ultrasonic sensors. The first sensor measures the distance to the surface of the fabric tape, while the second sensor penetrates to detect the interface between the adhesive layer and the fabric tape. The controller calculates the adhesive thickness and issues an alarm signal when the thickness exceeds the tolerance range.
It enables precise detection of the adhesive thickness of cigarette fabric tape, improves detection accuracy, and ensures the consistency and stability of product quality. At the same time, the liftable design of the support frame enhances the practicality of the equipment.
Smart Images

Figure CN223755986U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cigarette production equipment technical field especially relates to cigarette cloth tape gluing thickness detection equipment. BACKGROUND
[0002] In the cigarette production process, the gluing quality of cigarette cloth tape is very important, wherein the gluing thickness directly influences the bonding performance and service life of cloth tape. At present, the detection of cloth tape gluing thickness of most cigarette production enterprises mainly relies on manual sampling and simple measuring tools, and this mode is low in efficiency and poor in precision, and is easily influenced by human factors, so that it cannot satisfy the high-precision and high-efficiency requirement of modern production to quality control. Therefore, a special equipment capable of real-time and accurate detection of cigarette cloth tape gluing thickness is urgently needed to guarantee the quality and efficiency of cigarette production. In the prior art, a fine probe is gently contacted with the gluing surface of cloth tape, and the displacement amount in the vertical direction of the probe is captured by a high-precision displacement sensor as the probe moves along the gluing surface, and the displacement change value is the gluing thickness. However, this mode is easy to damage the cloth tape and the gluing layer. SUMMARY
[0003] (I) Technical problem solved
[0004] In view of the deficiencies in the prior art, the utility model provides a cigarette cloth tape gluing thickness detection equipment.
[0005] (II) Technical scheme
[0006] In order to solve the above problems, the utility model provides the following technical scheme: a cigarette cloth tape gluing thickness detection equipment, which comprises a supporting seat, an operating frame, a first sensor, a second sensor, a controller and a conveying unit, wherein the conveying unit is arranged above the supporting seat, the operating frame is arranged above the conveying unit, the top lower surface of the operating frame is parallelly provided with a first moving assembly and a second moving assembly, the second moving assembly is arranged behind the first moving assembly, the first moving assembly is provided below the first sensor, the second moving assembly is provided below the second sensor, and the controller is arranged on one side of the conveying unit.
[0007] The first sensor is used for measuring the distance from the cloth tape surface to the first sensor, and the second sensor is used for penetrating the cloth tape to detect the interface position between the glue layer and the cloth tape.
[0008] Preferably, the conveying unit comprises a motor, a driving roller, a driven roller and a conveyor belt, the output end of the motor is connected with the driving roller, and the driving roller is connected with the driven roller through the conveyor belt.
[0009] Preferably, the first moving assembly comprises a first driving motor, a first ball screw, a first bearing seat and a first sliding block; the first bearing seat is arranged on the lower surface of the top of the operation frame, the output end of the first driving motor is connected with the first ball screw, the first ball screw penetrates through the first bearing seat and is rotationally connected with the first bearing seat, the first sliding block is arranged on the first ball screw, the first sensor is arranged below the first sliding block, and the first ball screw is driven by the first driving motor.
[0010] Preferably, the second moving assembly comprises a second driving motor, a second ball screw, a second bearing seat and a second sliding block; the output end of the second driving motor is connected with the second ball screw, the second ball screw penetrates through the second bearing seat and is rotationally connected with the second bearing seat, the second sliding block is arranged on the second ball screw, the second sensor is arranged below the second sliding block, and the second ball screw is driven by the second driving motor.
[0011] Preferably, the controller is electrically connected with the motor, the first driving motor, the second driving motor, the first sensor and the second sensor.
[0012] Preferably, the controller is provided with a display screen, an operation panel, a switch and an alarm lamp; the alarm lamp is arranged above the controller, and the display screen, the operation panel and the switch are arranged on the end face of the controller.
[0013] Preferably, the first sensor is a laser displacement sensor.
[0014] Preferably, the second sensor is an ultrasonic sensor.
[0015] Preferably, the cigarette cloth tape gluing thickness detection equipment further comprises a support frame arranged at the bottom of the support seat.
[0016] Preferably, the support frame is a liftable support frame.
[0017] (Three) beneficial effects
[0018] Compared with the prior art, the cigarette cloth tape gluing thickness detection equipment has the following beneficial effects:
[0019] 1. The cigarette cloth tape gluing thickness detection equipment adopts the combination of a laser displacement sensor and an ultrasonic sensor, can accurately measure the gluing thickness of the cigarette cloth tape, has a significantly improved detection precision compared with a traditional manual detection method, and effectively guarantees the consistency and stability of product quality.
[0020] 2. The support frame arranged in the cigarette cloth tape gluing thickness detection equipment is a liftable support frame, which can be used in different situations and has high practicability. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is the structure schematic view of the utility model;
[0022] Figure 2 It is the left view of the utility model;
[0023] Figure 3 It is the front view of the utility model.
[0024] In the drawing: 1 support seat, 2 operating frame, 3 first sensor, 4 second sensor, 5 controller, 51 display screen, 52 operating panel, 53 switch, 54 alarm lamp, 6 first moving assembly, 61 first drive motor, 62 first ball screw, 63 first bearing seat, 64 first sliding block, 7 second moving assembly, 71 second drive motor, 72 second ball screw, 73 second bearing seat, 74 second sliding block, 8 drive motor, 9 ball screw, 10 bearing seat, 11 sliding block, 12 motor, 13 driving roller, 14 conveying belt, 15 driven roller, 16 support frame, 17 conveying unit. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0026] The utility model provides a new technical scheme: cigarette cloth tape gluing thickness detection equipment, including support seat 1, operating frame 2, first sensor 3, second sensor 4, controller 5, conveying unit 17, the conveying unit 17 is set in support seat 1 top, operating frame 2 is set in conveying unit 17 top, operating frame 2 top lower surface parallelly arranged with first moving assembly 6 and second moving assembly 7, second moving assembly 7 is set in first moving assembly 6 rear, first moving assembly 6 below is provided with first sensor 3, second moving assembly 7 below is provided with second sensor 4, controller 5 is set in conveying unit 17 one side;
[0027] First sensor 3 is used to measure the distance from cloth tape surface to first sensor 3, and second sensor 4 is used to detect the interface position of glue layer and cloth tape.
[0028] In the embodiment, the conveying unit 17 includes a motor 12, a driving roller 13, a driven roller 15 and a conveying belt 14. The output end of the motor 12 is connected with the driving roller 13. The driving roller 13 is connected with the driven roller 15 through the conveying belt 14.
[0029] In the embodiment, the first moving assembly 6 comprises a first driving motor 61, a first ball screw 62, a first bearing seat 63 and a first sliding block 64. The first bearing seat 63 is arranged on the lower surface of the top of the operation frame 2. The output end of the first driving motor 61 is connected with the first ball screw 62. The first ball screw 62 penetrates through the first bearing seat 63 and is rotationally connected with the first bearing seat 63. The first sliding block 64 is arranged on the first ball screw 62. The first sensor 3 is arranged below the first sliding block 64. The first ball screw 62 is driven by the first driving motor 61.
[0030] In the embodiment, the second moving assembly 7 comprises a second driving motor 71, a second ball screw 72, a second bearing seat 73 and a second sliding block 74. The output end of the second driving motor 71 is connected with the second ball screw 72. The second ball screw 72 penetrates through the second bearing seat 73 and is rotationally connected with the second bearing seat 73. The second sliding block 74 is arranged on the second ball screw 72. The second sensor 4 is arranged below the second sliding block 74. The second ball screw 72 is driven by the second driving motor 71.
[0031] In the embodiment, the controller 5 is electrically connected with the motor 12, the driving motor 8, the first sensor 3 and the second sensor 4.
[0032] In the embodiment, the controller 5 is provided with a display screen 51, an operation panel 52, a switch 53 and an alarm lamp 54. The alarm lamp 54 is arranged above the controller 5. The display screen 51, the operation panel 52 and the switch 53 are arranged on the end surface of the controller 5.
[0033] In the embodiment, the first sensor 3 is a laser displacement sensor.
[0034] In the embodiment, the second sensor 4 is an ultrasonic sensor.
[0035] In the embodiment, the cigarette cloth tape glue coating thickness detection equipment further comprises a support frame 16 arranged at the bottom of the support seat 1.
[0036] In the embodiment, the support frame 16 is a liftable support frame.
[0037] Working principle: the utility model discloses in using, first sensor 3 is used to measure the distance of cloth tape surface to sensor, second sensor 4 is used to penetrate cloth tape and detect the interface position of adhesive layer and cloth tape, calculates the gluing thickness through the difference of both measurement data, measures the position information of cloth tape surface and adhesive layer interface respectively, and data transmission is to controller 5, and controller 5 calculates the gluing thickness according to preset algorithm, and compares with the set standard thickness value, if the detection thickness is in the allowable tolerance range, cloth tape continues to convey to the next process, if the thickness exceeds the tolerance range, controller sends out the alarm signal, and the unqualified information record storage is stored, and detailed detection data and alarm prompt are shown on the display screen, and the operator can adjust according to the prompt.
[0038] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A cigarette tape coating thickness detection device, characterized in that, Including support seat (1), operating frame (2), first sensor (3), second sensor (4), controller (5), conveying unit (17), the conveying unit (17) is arranged above support seat (1), the operating frame (2) is arranged above the conveying unit (17), the top lower surface of operating frame (2) is provided with first moving assembly (6) and second moving assembly (7) in parallel, the second moving assembly (7) is arranged behind first moving assembly (6), first sensor (3) is provided below first moving assembly (6), second sensor (4) is provided below second moving assembly (7), the controller (5) is provided on one side of conveying unit (17); The first sensor (3) is used for measuring the distance from the cloth tape surface to the first sensor (3), and the second sensor (4) is used for penetrating the cloth tape to detect the interface position of the adhesive layer and the cloth tape.
2. The cigarette tape coating thickness detection device according to claim 1, wherein The conveying unit (17) includes a motor (12), a driving roller (13), a driven roller (15) and a conveyor belt (14), the output end of the motor (12) is connected with the driving roller (13), the driving roller (13) is connected with the driven roller (15) through the conveyor belt (14).
3. The cigarette tape coating thickness detection device according to claim 2, wherein The first moving assembly (6) includes a first drive motor (61), a first ball screw (62), a first bearing seat (63) and a first sliding block (64), the first bearing seat (63) is arranged on both sides of the top lower surface of the operating frame (2), the output end of the first drive motor (61) is connected with the first ball screw (62), the first ball screw (62) penetrates through the first bearing seat (63) and is rotationally connected with the first bearing seat (63), the first sliding block (64) is arranged on the first ball screw (62), the first sensor (3) is arranged below the first sliding block (64), and the first ball screw (62) is driven by the first drive motor (61).
4. The cigarette tape coating thickness detection device according to claim 3, wherein The second moving assembly (7) includes a second drive motor (71), a second ball screw (72), a second bearing seat (73) and a second sliding block (74), the output end of the second drive motor (71) is connected with the second ball screw (72), the second ball screw (72) penetrates through the second bearing seat (73) and is rotationally connected with the second bearing seat (73), the second sliding block (74) is arranged on the second ball screw (72), the second sensor (4) is arranged below the second sliding block (74), and the second ball screw (72) is driven by the second drive motor (71).
5. The cigarette tape coating thickness detection device according to claim 4, wherein The controller (5) is electrically connected with the motor (12), the first drive motor (61), the second drive motor (71), the first sensor (3) and the second sensor (4).
6. The cigarette tape coating thickness detection device according to claim 1, wherein The controller (5) is provided with a display screen (51), an operation panel (52), a switch (53) and an alarm lamp (54), the alarm lamp (54) is arranged above the controller (5), and the display screen (51), the operation panel (52) and the switch (53) are all arranged on the end face of the controller (5).
7. The cigarette tape coating thickness detection device according to claim 1, wherein The first sensor (3) is a laser displacement sensor.
8. The cigarette tape coating thickness detection device according to claim 1, wherein The second sensor (4) is an ultrasonic sensor.
9. The cigarette tape coating thickness detection device according to claim 1, wherein The cigarette cloth tape glue coating thickness detection equipment further comprises a support frame (16) arranged at the bottom of the support seat (1).
10. The cigarette tape coating thickness detection device according to claim 9, wherein The support frame (16) is a liftable support frame.