High-voltage discharge leak detection machine for oil pot cover
By linking the drive components and the conveyor belt, the automatic conveying and unloading of oil can lids is achieved, which solves the problem of low efficiency of autonomous unloading in the existing technology, improves detection efficiency, reduces energy consumption, and enhances the economic benefits of enterprises.
Patent Information
- Application Number
- CN202520407487.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-03-10
AI Technical Summary
The existing high-voltage discharge leak detector for oil can lids suffers from low efficiency in autonomous material feeding, which affects the overall testing efficiency.
The system uses a drive assembly to rotate the conveyor belt, combined with a support frame and baffle structure, to achieve automatic conveying and unloading of oil can lids, and then uses a high-voltage discharge leak detector for testing.
It improved testing efficiency, optimized the mechanical linkage structure, reduced energy consumption, and improved the economic benefits of enterprises.
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Figure CN223756278U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to high pressure discharge leak detection technical field, especially in high pressure discharge leak detection machine of oil can cover. BACKGROUND
[0002] High pressure discharge leak detection is a kind of principle that detects the leakage of gas or liquid by utilizing the electric arc discharge phenomenon generated by high voltage discharge. It is based on electrical principle, and the existence of leakage is detected by stimulating the leakage in system by applying high voltage charge. When high voltage charge passes through the leakage, obvious discharge phenomenon such as electric arc, spark or current is generated. These discharge phenomena can be detected and analyzed by special equipment to determine the position and severity of the leakage.
[0003] As an important part of packaging, the sealing property of oil can cover is crucial to protect the freshness and safety of oil. Therefore, it is necessary to detect the sealing property of oil can cover.
[0004] Chinese patent document CN206750869U discloses a roller mechanism for high pressure discharge leak detection machine, which comprises two roller assemblies used in combination. The roller assembly comprises two chain support rods, first bearing assembly and second bearing assembly connected to the inner end of the chain support rod respectively, and roller shaft connected between the first bearing assembly and the second bearing assembly. A pair of roller rings for supporting ampoule bottles are arranged on the roller shaft in intervals, and the outer circumferential surfaces of the two pairs of roller rings are tangent to each other. The ampoule bottles to be detected are closely arranged on the outer circumferential surfaces above the tangent lines of the two pairs of roller rings. The first bearing assembly comprises first bearing seat and first bearing from outside to inside. The second bearing assembly comprises second bearing seat and second bearing from outside to inside. The outer circumferential surfaces of the two first bearing seats are tangent to each other. The outer diameter of the first bearing seat is equal to the outer diameter of the roller ring. The outer diameters of the first bearing seat and the roller ring are both greater than the outer diameter of the second bearing seat. The traditional screw bottle rotation mode is replaced, the detection process is optimized, the detection efficiency is improved, and the leakage detection rate of ampoule bottles and the like is reduced. However, the above patent document still has the following defects in use:
[0005] The above patent document is not convenient for autonomous discharging, which can slow down the discharging speed, so that it is not convenient for continuous batch operation, thereby affecting the overall detection efficiency and reducing the detection efficiency. UTILITY MODEL CONTENTS
[0006] The main purpose of the utility model is to provide a high pressure discharge leak detection machine for oil can cover, which can effectively solve the problem of inconvenient autonomous discharging.
[0007] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:
[0008] The utility model provides an oil can cover high pressure discharge leak detection machine, including two pivot, two pivot outer surface common winding connection has the conveyer belt, two pivot left end and right end all rotatoryly connected with support rod, the right end fixed connection of pivot in rear part has drive assembly, the left part's two support rods and the right part's two support rods close to each other's one end common fixed connection has support frame, support frame right part fixed connection has detection assembly, the conveyer belt outer surface upper portion is equipped with a plurality of oil can covers.
[0009] Preferably, the outer surface of the conveyer belt is fixedly connected with a plurality of blocking bars at equal intervals in the middle part.
[0010] Preferably, the support frame includes two connecting rods, a blocking rod is fixedly connected to the upper end of the connecting rod on the right, a vertical rod is fixedly connected to the upper end of the connecting rod on the left, a plurality of springs are fixedly connected to the right end of the vertical rod, and a blocking rod is fixedly connected to the right end of the plurality of springs.
[0011] Preferably, the drive assembly includes a motor, a connecting column is fixedly connected to the motor through a shaft coupling, the connecting column extends through the support rod on the same side to the right end of the pivot on the same side and is fixedly connected with the pivot, the connecting column is rotatably connected with the support rod on the same side, two meshing bevel gears are fixedly connected to the outer surface of the connecting column, a connecting shaft is fixedly connected to the lower end of the bevel gear on the lower part, a connecting frame is fixedly connected to the lower end of the motor through a connecting seat, and the connecting shaft extends through the connecting frame to the lower part of the connecting frame and is rotatably connected with the connecting frame.
[0012] Preferably, the connecting frame is fixedly connected with the support rod on the same side, and the connecting shaft is rotatably connected with the support rod on the same side.
[0013] Preferably, the detection assembly includes an L-shaped plate, a bidirectional screw is rotatably connected to the left end of the L-shaped plate through a connecting block, a connecting rod is fixedly connected to the lower end of the bidirectional screw, the connecting rod extends through the L-shaped plate to the lower end of the L-shaped plate and is rotatably connected with the L-shaped plate, a high pressure discharge leak detector is threadedly connected to the outer surface of the bidirectional screw, and a contact assembly is fixedly connected to the lower end of the high pressure discharge leak detector.
[0014] Preferably, the L-shaped plate is fixedly connected with the connecting rod on the same side, and the connecting rod is connected with the connecting shaft through two belt pulleys and a transmission belt.
[0015] Preferably, the contact assembly comprises a sleeve connected with the lower end of the high-voltage discharge method leak detector, a sliding rod is slidably connected to the inner surface of the sleeve, a spring two is fixedly connected to the top wall of the inner surface of the sleeve at the upper end of the sliding rod, an electric wire is fixedly connected to the upper end of the sliding rod, the electric wire is arranged in the spring two, the electric wire extends to the inside of the high-voltage discharge method leak detector through the high-voltage discharge method leak detector, and the lower end of the electric wire extends to the lower end of the sliding rod through the sliding rod.
[0016] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0017] 1、The utility model discloses a driving assembly cooperates two rotation axes to drive the conveyer belt to rotate, and the oil can cover can be transported forward, and the leak detection is completed in the transportation process, and the oil can cover on the outer surface of the conveyer belt can be unloaded forward in turn after the end, and the undetected oil can cover at the rear is continuously transported and detected, and the detection efficiency is further improved.
[0018] 2、The utility model discloses a driving assembly's drive can drive the conveyer belt to rotate, and also can drive the contact assembly to detect the oil can cover through the contact assembly lower part intermittently downward, forms the linkage, and the structure of mechanical linkage is optimized, can realize the efficient use of energy, reduces energy consumption, reduces the production cost, improves the economic benefit of enterprise. ACCURACY OF DRAWINGS
[0019] Figure 1 It is the whole structure schematic diagram of the utility model;
[0020] Figure 2 It is the whole structure schematic diagram of the utility model's support frame;
[0021] Figure 3 It is the whole structure schematic diagram of the utility model's Figure 2 It is the enlarged schematic diagram of A place in the utility model;
[0022] Figure 4 It is the whole structure cutaway schematic diagram of the utility model's detection assembly;
[0023] Figure 5 It is the whole structure cutaway schematic diagram of the utility model's Figure 4 It is the enlarged schematic diagram of B place in the utility model;
[0024] Figure 6 It is the whole structure cutaway schematic diagram of the utility model's contact assembly.
[0025] In the diagram: 1. Oil can lid; 2. Conveyor belt; 3. Support rod; 4. Drive assembly; 5. Support frame; 6. Detection assembly; 7. Rotating shaft; 51. Connecting rod one; 52. Stop rod one; 53. Vertical rod; 54. Spring one; 55. Stop rod two; 21. Stop bar; 611. Housing; 612. Wire; 613. Spring two; 614. Slide rod; 61. Contact assembly; 62. High-voltage discharge leak detector; 63. Bidirectional screw; 64. L-shaped plate; 65. Connecting rod two; 41. Motor; 42. Bevel gear; 43. Connecting shaft. Detailed Implementation
[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0027] like Figure 1 As shown, a high-voltage discharge leak detector for oil can lids includes two rotating shafts 7. A conveyor belt 2 is wound around the outer surface of the two rotating shafts 7. Support rods 3 are rotatably connected to the left and right ends of the two rotating shafts 7. A drive assembly 4 is fixedly connected to the right end of the rotating shaft 7 located at the rear. A support frame 5 is fixedly connected to the two support rods 3 located on the left and the two support rods 3 located on the right at their close ends. A detection assembly 6 is fixedly connected to the right side of the support frame 5. Several oil can lids 1 are provided on the upper part of the outer surface of the conveyor belt 2.
[0028] In the specific implementation process of this solution, the oil can lid 1 is first transported into the upper end of the conveyor belt 2. The support frame 5 is used to clamp the oil can lid 1. The support frame 5 can be adjusted and clamped independently according to the diameter of the oil can lid 1. Then, the drive component 4 is started, which drives the rotating shaft 7 on the same side to rotate. Under the action of the other rotating shaft 7, the conveyor belt 2 is driven to rotate. At the same time, the drive component 4 drives the detection component 6 to start operating. When the oil can lid 1 is transported to the lower part of the detection component 6, the detection component 6 contacts the oil can lid 1 to perform high voltage discharge, and the resulting arc discharge phenomenon is used to detect gas leakage.
[0029] Specifically, in order to facilitate the unloading of the oil can lid 1 and improve the efficiency of the inspection, as shown in the figure, several baffles 21 are fixedly connected at equal intervals in the middle of the outer surface of the conveyor belt 2;
[0030] Furthermore, referring to the figure, the support frame 5 includes two connecting rods 51. The upper end of the connecting rod 51 on the right is fixedly connected to a stop rod 52, and the upper end of the connecting rod 51 on the left is fixedly connected to a vertical rod 53. The right end of the vertical rod 53 is fixedly connected to several springs 54, and the right ends of the several springs 54 are jointly fixedly connected to a stop rod 55.
[0031] Further, referring to the drawings, the driving assembly 4 comprises a motor 41, the motor 41 is fixedly connected with a connecting column through the output end coupling, the connecting column extends to the right end of the same side rotating shaft 7 through the same side supporting rod 3 and is fixedly connected with the rotating shaft 7, the connecting column is rotatably connected with the same side supporting rod 3, the outer surface of the connecting column is fixedly connected with two meshing bevel gears 42, the lower end of the lower bevel gear 42 is fixedly connected with a connecting shaft 43, the lower end of the motor 41 is fixedly connected with a connecting frame through a connecting seat, and the lower end of the connecting shaft 43 extends to the lower part of the connecting frame through the connecting frame and is rotatably connected with the connecting frame;
[0032] Further, referring to the drawings, the connecting frame is fixedly connected with the same side supporting rod 3, and the connecting shaft 43 is rotatably connected with the same side supporting rod 3.
[0033] The front and rear parts of the above-mentioned second stop rod 55 and the first stop rod 52 are inclined outward, and the front and rear parts of the same side second stop rod 55 and the first stop rod 52 form inverted “eight” and positive “eight” shapes.
[0034] Therefore, first, the oil can cover 1 on the rear side of the device is transported to the upper end of the conveying belt 2, so that the front part of the outer surface of the oil can cover 1 is tightly attached to the front end of the same side stop bar 21, when the oil can cover 1 is placed on the upper part of the outer surface of the stop bar 21, the positive “eight” shape of the rear part of the second stop rod 55 and the first stop rod 52 allows the oil can cover 1 to be smoothly placed on the upper part of the outer surface of the conveying belt 2, if the diameter of the oil can cover 1 is greater than the distance between the second stop rod 55 and the first stop rod 52, the oil can cover 1 can be squeezed to the left side by a plurality of springs 54, so that the second stop rod 55 is close to the spring 54, so that the second stop rod 55 and the first stop rod 52 clamp the oil can cover 1, and the driving assembly 4 is started to drive a plurality of oil can covers 1 to move forward, when the oil can cover 1 moves forward, the same side stop bar 21 pushes the oil can cover 1 to move forward smoothly.
[0035] At the same time, when the oil can cover 1 is placed on the upper end of the conveying belt 2, it can automatically adjust under the action of the oil can cover 1, so that a plurality of oil can covers 1 on the upper part of the outer surface of the conveying belt 2 are arranged according to the position of the stop bar 21, and when the oil can cover 1 is placed on the front part of the device, it directly falls into the next process instrument in the front part, which facilitates the discharging of the oil can cover 1 and improves the detection efficiency.
[0036] Specifically, in order to ensure the continuity of the device detection and improve the detection efficiency, referring to the drawings, the detection assembly 6 comprises an L-shaped plate 64, a bidirectional screw 63 rotatably connected with the left end of the L-shaped plate 64 through a connecting block, a connecting rod 65 fixedly connected with the lower end of the bidirectional screw 63, the lower end of the connecting rod 65 extending to the lower end of the L-shaped plate 64 and rotatably connected with the L-shaped plate 64, a high-voltage discharge method leak detector 62 threadedly connected with the outer surface of the bidirectional screw 63, and a contact assembly 61 fixedly connected with the lower end of the high-voltage discharge method leak detector 62.
[0037] Further, referring to the drawings, the L-shaped plate 64 is fixedly connected with the same side connecting rod one 51, and the connecting rod two 65 is connected with the connecting shaft 43 through two belt pulleys and a transmission belt;
[0038] Further, referring to the drawings, the contact assembly 61 includes a sleeve 611 fixedly connected with the lower end of the high-voltage discharge method leak detector 62, a sliding rod 614 slidably connected with the inner surface of the sleeve 611, a spring two 613 fixedly connected with the top wall of the inner surface of the sleeve 611 at the upper end of the sliding rod 614, an electric wire 612 fixedly connected with the upper end of the sliding rod 614, the electric wire 612 being arranged inside the spring two 613, the upper end of the electric wire 612 extending into the high-voltage discharge method leak detector 62 through the high-voltage discharge method leak detector 62, and the lower end of the electric wire 612 extending out of the sliding rod 614 through the sliding rod 614;
[0039] The working principle of the high-voltage discharge method leak detector 62 is to detect the leakage of gas or liquid by using the arc discharge phenomenon generated by high-voltage discharge. Based on the principle of electricity, high-voltage charges are applied to stimulate the leaks in the system, thereby detecting the existence of leaks. When high-voltage charges pass through the leaks, obvious discharge phenomena such as arc, spark or current will occur. These discharge phenomena can be detected and analyzed by special equipment to determine the location and severity of the leaks.
[0040] By observing the display on the equipment, if there is discharge phenomenon, record the current, time and other parameters of the discharge, and perform data analysis. According to the detection result, it is judged whether the oil can lid 1 exists leakage. If discharge phenomenon is detected and data analysis shows that there is leakage, further processing is required.
[0041] Therefore, when the motor 41 is started, the connecting column is driven to rotate, the same side rotating shaft 7 is driven to rotate, the conveying belt 2 is driven to rotate under the action of the rotating shaft 7 at the front, and the several oil can lids 1 are driven to move forward one by one.
[0042] When the motor 41 is started, the connecting column is driven to rotate, the same side rotating shaft 7 is driven to rotate, the conveying belt 2 is driven to rotate under the action of the rotating shaft 7 at the front, and the several oil can lids 1 are driven to move forward one by one.
[0043] In addition, when the slide rod 614 touches the oil can cover 1 downward, the device can touch the lowest position due to the slight difference in height or different shapes of the oil can cover 1, and if the change is needed, the bidirectional screw rod 63 needs to be redesigned and changed, if the oil can cover 1 is higher, when the slide rod 614 touches downward, the slide rod 614 will slide slightly to the inside of the sleeve shell 611 and press the spring two 613, and the electric wire 612 is used for discharge detection, at this time, the oil can cover 1 continues to move forward under the action of the same side of the blocking strip 21, the slide rod 614 will slide slightly to the upper end of the oil can cover 1, and then move upward under the action of the bidirectional screw rod 63, the slide rod 614 will reset under the action of the spring two 613, and prepare for the next time to detect the next oil can cover 1, so as to realize continuous detection and improve the detection efficiency.
[0044] It should be particularly pointed out that the specific installation mode of the motor 41, the connection mode of the circuit and the control method used in the utility model all belong to the conventional design, and the utility model will not be described in detail.
[0045] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. An oil can cover high pressure discharge leak detector comprising two rotating shafts (7), characterized in that: Two outer surfaces of the rotating shafts (7) are collectively wrapped with a conveyor belt (2), the left end and the right end of the two rotating shafts (7) are rotatably connected with support rods (3), the right end of the rotating shaft (7) located at the rear is fixedly connected with a driving assembly (4), the two support rods (3) located at the left and the two support rods (3) located at the right are collectively fixedly connected with a support frame (5) at the end close to each other, the right part of the support frame (5) is fixedly connected with a detection assembly (6), and the outer surface of the conveyor belt (2) is provided with a plurality of oil can covers (1).
2. The high pressure discharge leak detector for oil can cover as set forth in claim 1, wherein: A plurality of blocking strips (21) are fixedly connected to the middle part of the outer surface of the conveyor belt (2) at equal intervals.
3. The high pressure discharge leak detector for oil can cover as defined in claim 1, wherein: The support frame (5) comprises two connecting rods (51), the upper end of the connecting rod (51) located at the right is fixedly connected with a blocking rod (52), the upper end of the connecting rod (51) located at the left is fixedly connected with a vertical rod (53), the right end of the vertical rod (53) is fixedly connected with a plurality of springs (54), and the right ends of the plurality of springs (54) are collectively fixedly connected with a blocking rod (55).
4. The high pressure discharge leak detector for oil can cover as set forth in claim 3, wherein: The driving assembly (4) comprises a motor (41), the motor (41) is fixedly connected with a connecting column through a shaft coupling at the output end, the connecting column extends through the support rod (3) on the same side to the right end of the rotating shaft (7) on the same side and is fixedly connected with the rotating shaft (7), the connecting column is rotatably connected with the support rod (3) on the same side, the outer surface of the connecting column is fixedly connected with two meshing bevel gears (42), the lower end of the bevel gear (42) located at the lower part is fixedly connected with a connecting shaft (43), the lower end of the motor (41) is fixedly connected with a connecting frame through a connecting seat, and the lower end of the connecting shaft (43) extends through the connecting frame to the lower part of the connecting frame and is rotatably connected with the connecting frame.
5. The high pressure discharge leak detector for oil can covers according to claim 4, characterized in that: The connecting frame is fixedly connected with the support rod (3) on the same side, and the connecting shaft (43) is rotatably connected with the support rod (3) on the same side.
6. The high pressure discharge leak detector for oil can cover as defined in claim 4 wherein: The detection assembly (6) comprises an L-shaped plate (64), the L-shaped plate (64) is rotatably connected with a bidirectional screw rod (63) through a connecting block at the left end, the lower end of the bidirectional screw rod (63) is fixedly connected with a connecting rod (65), the lower end of the connecting rod (65) extends through the L-shaped plate (64) to the lower end of the L-shaped plate (64) and is rotatably connected with the L-shaped plate (64), the outer surface of the bidirectional screw rod (63) is threadedly connected with a high-voltage discharge method leak detector (62), and the lower end of the high-voltage discharge method leak detector (62) is fixedly connected with a contact assembly (61) at the left side of the middle part.
7. The high pressure discharge leak detector for oil can caps according to claim 6, characterized in that: The L-shaped plate (64) is fixedly connected with the connecting rod (51) on the same side, and the connecting rod (65) and the connecting shaft (43) are connected together through two belt pulleys and a transmission belt.
8. The high pressure discharge leak detector for oil can caps according to claim 6, characterized in that: The contact assembly (61) includes the sleeve (611) which is fixedly connected with the lower end of the high-voltage discharge method leak detector (62), the inner surface of the sleeve (611) is slidably connected with the slide rod (614), the upper end of the slide rod (614) is fixedly connected with the spring two (613) which is jointly fixedly connected with the top wall of the inner surface of the sleeve (611), the upper end of the slide rod (614) is fixedly connected with the electric wire (612), the electric wire (612) is arranged in the spring two (613), the upper end of the electric wire (612) penetrates the high-voltage discharge method leak detector (62) and extends to the inside of the high-voltage discharge method leak detector (62), and the lower end of the electric wire (612) penetrates the slide rod (614) and extends to the lower end of the slide rod (614).
Citation Information
Patent Citations
A gyro wheel mechanism for high voltage discharge leak detection machine
CN206750869U