Tower tube segment pouring concrete pressure detection equipment
By designing a pressure testing device for the cast concrete of tower tube segments, and using a spraying and pressing mechanism to test the compressive strength of the tower tube segments, the problem of testing in humid environments was solved, and efficient assessment of compressive strength was achieved.
Patent Information
- Application Number
- CN202520321650.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing technologies cannot effectively test the compressive strength of concrete towers in a wet state, especially the compressive strength of wind turbine tower segments after long-term erosion by rainwater.
A pressure testing device for cast concrete in tower segments was designed, comprising a spraying mechanism and a pressing mechanism. The spraying mechanism sprays water onto the tower segments to wet them, and then the pressing mechanism tests their compressive strength.
It enables the testing of the compressive strength of tower tube segments under humid conditions, is easy to use, has few limitations, and is highly practical.
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Figure CN223756508U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of concrete detection, particularly to a tower tube segment pouring concrete pressure detection equipment. BACKGROUND
[0002] With the development of society, the demand for electricity is growing rapidly, and people pay more and more attention to environmental protection, so wind power generation becomes a more and more popular clean energy form. As one of the core components of wind power generation equipment, the safety and reliability of the wind turbine concrete tower are important factors to ensure the operation of the wind power generation equipment; in order to ensure the reliability of the concrete tower on the wind turbine, the strength of the pipe segment of the concrete tower needs to be detected after pouring. In the prior art, the utility model patent with the patent application number 202320193739.3 discloses a concrete pressure test equipment, which is mainly composed of a concrete pressure testing machine, a protection mechanism and a driving motor, etc. When in use, the concrete sample to be detected is placed under the pressure testing machine, and then the pressure testing machine is used to apply pressure to the concrete; however, the following problems exist in the use process: when the tower of the wind turbine is installed in some rainy areas, the pipe segment of the tower will be eroded by rain for a long time, causing the pipe segment of the tower to be in a humid state for a long time, and humidity will also affect the compressive strength of the concrete. The device of the above prior art cannot detect the strength of the concrete in a humid state, which makes it inconvenient to use, so an equipment is needed that can detect the compressive strength of the concrete in a humid state. SUMMARY
[0003] To solve the above technical problems, the utility model provides a tower tube segment pouring concrete pressure detection equipment which can detect the compressive performance of the tower tube segment in a humid state, is convenient to use, has low limitations and is high in practicality.
[0004] The tower tube segment pouring concrete pressure detection equipment of the utility model, including bottom plate, support and support plate, support plate is fixedly installed at the upper end of bottom plate through support, still include spraying mechanism and down mechanism, the output of spraying mechanism is located above support plate, spraying mechanism has the function of spraying, down mechanism is located above support plate, down mechanism has the function of down, when carrying out the compression detection to the concrete tower pipe segment after pouring, first, the tower tube segment is placed on the upper end of the support plate, then the surface of the tower tube segment is sprayed with water by the spraying mechanism, so that the tower tube segment is in a wet state, then the tower tube segment is pressed down by the down mechanism, and whether the tower tube segment is broken or deformed can be observed to infer the compressive performance of the tower tube segment. When the compression detection of the tower tube segment is carried out, water can be sprayed on the tower tube segment in advance, so that the tower tube segment is in a wet state, the compressive performance of the tower tube segment in a humid state can be detected, and it is convenient to use, has low limitations and is high in practicality.
[0005] Preferably, the pressing mechanism comprises a lifting plate, a hydraulic cylinder, a sliding rod, a pressure sensor and a pressing plate, the hydraulic cylinder is fixedly installed at the upper end of the lifting plate, the sliding rod is slidably installed on the lifting plate, the upper end of the sliding rod is connected with the output end of the hydraulic cylinder, the pressure sensor is fixedly installed at the lower end of the sliding rod, the pressing plate is fixedly installed at the lower end of the pressure sensor, and the pressing plate is located above the supporting plate; when the tower tube piece is subjected to compression detection, the hydraulic cylinder is opened, the hydraulic cylinder drives the pressure sensor to drive the pressing plate to descend through the sliding rod, the pressing plate is lowered to contact the tower tube piece, the tower tube piece is pressed through the pressing plate, and the pressure value on the pressure sensor is observed at the same time until the pressure value displayed on the pressure sensor reaches a specified value, and then whether the tower tube piece is broken or deformed can be observed; the compression detection of the tower tube piece is facilitated.
[0006] Preferably, the spraying mechanism comprises a water supply mechanism, a moving mechanism, a spraying pipe and a vertical plate, the spraying pipe is fixedly installed at the upper end of the vertical plate, the vertical plate is installed at the upper end of the supporting plate through the moving mechanism, the moving mechanism is used for moving the vertical plate left and right, the lower end of the spraying pipe is provided with a plurality of spray heads, the spraying pipe is located above the supporting plate, the input end of the spraying pipe is connected with the water supply mechanism, and the water supply mechanism is used for supplying water to the spraying pipe; before the tower tube piece is subjected to pressing detection, the water supply mechanism is first opened, water is supplied to the spraying pipe through the water supply mechanism, and then the water is sprayed out through the spray heads at the lower end of the spraying pipe, so that the water is sprayed onto the tower tube piece at the upper end of the supporting plate, and the tower tube piece is in a wet state, and then the tower tube piece is subjected to pressing detection; the water can be sprayed onto the tower tube piece to make the tower tube piece in a wet state, and the pressing detection of the tower tube piece is facilitated.
[0007] Preferably, the moving mechanism comprises an electric sliding rail and a sliding block, the electric sliding rail is installed at the upper end of the supporting plate, the sliding block is installed on the electric sliding rail, the electric sliding rail is used for moving the sliding block left and right, and the vertical plate is fixedly installed at the upper end of the sliding block; when the water is sprayed onto the tower tube piece through the spraying pipe, the electric sliding rail is opened, the electric sliding rail drives the sliding block to move left and right, the sliding block drives the spraying pipe to move left and right through the vertical plate, and the water is uniformly sprayed onto the surface of the tower tube piece in the process of moving the spraying pipe left and right, so that the water is more uniformly sprayed onto the tower tube piece.
[0008] Preferably, the water supply mechanism comprises a water tank, a water pump and a conveying hose, the water tank is located on the bottom plate, the water tank is provided with a cavity, the upper end of the water tank is open, the input end of the water pump is in communication with the cavity of the water tank, and the output end of the water pump is in communication with the spraying pipe through the conveying hose; the water tank contains water; when the water is sprayed onto the tower tube piece through the spraying pipe, the water pump is opened, and the water in the cavity of the water tank enters the spraying pipe through the water pump and the conveying hose in sequence, and then the water is sprayed onto the tower tube piece through the plurality of spray heads at the lower end of the spraying pipe, so that the tower tube piece is in a wet state; the water is conveniently sprayed onto the tower tube piece.
[0009] Preferably, the filter plate is fixedly installed at the upper portion of the water tank chamber, and a filter cloth is arranged at the upper end of the filter plate.
[0010] Preferably, the water baffle is fixedly installed at the upper end of the support plate.
[0011] Compared with the prior art, the anti-pressure performance of the tower tube piece in a wet state can be detected, the use is convenient, the limitation is low, and the practicality is high. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 is a first axonometric structural schematic view of the utility model;
[0013] Figure 2 is a second axonometric structural schematic view of the utility model;
[0014] Figure 3 is a structural schematic view of a water tank, a conveying hose and an electric sliding rail etc.;
[0015] Figure 4 is a structural schematic view of a water pump, a conveying hose and a support plate etc.;
[0016] Figure 5 is a structural schematic view of a pressing mechanism.
[0017] In the drawings, 1 is a bottom plate, 2 is a support, 3 is a support plate, 4 is a hoisting plate, 5 is a hydraulic cylinder, 6 is a sliding rod, 7 is a pressure sensor, 8 is a pressing plate, 9 is a spraying pipe, 10 is a vertical plate, 11 is an electric sliding rail, 12 is a sliding block, 13 is a water tank, 14 is a water pump, 15 is a conveying hose, 16 is a filter plate, 17 is a water baffle, and 18 is a tower tube piece. DETAILED DESCRIPTION
[0018] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0019] Embodiment 1
[0020] As Figures 1 to 5The tower drum segment pouring concrete pressure detection equipment of the utility model discloses a bottom plate 1, support 2, support plate 3, spraying mechanism and lower pressure mechanism, support plate 3 is fixedly installed on the upper end of bottom plate 1 through support 2, the output end of spraying mechanism is located above support plate 3, spraying mechanism has the function of spraying, lower pressure mechanism is located above support plate 3, and lower pressure mechanism has the function of lower pressure;When the compression resistance of the concrete tower drum segment is detected after pouring is completed, first, the tower drum segment 18 is placed on the upper end of support plate 3, then the surface of the tower drum segment 18 is sprayed with water through the spraying mechanism, so that the tower drum segment 18 is in a wet state, then the tower drum segment 18 is pressed down through the lower pressure mechanism, and whether the tower drum segment 18 breaks or deforms can be observed to infer the compression resistance of the tower drum segment 18;When the compression resistance of the tower drum segment 18 is detected, water can be sprayed in advance to the tower drum segment 18, so that the tower drum segment 18 is in a wet state, the compression resistance of the tower drum segment 18 in a humid state can be detected, it is convenient to use, low in limitation and high in practicality.
[0021] As Figure 1 And Figure 5 The lower pressure mechanism includes lifting plate 4, hydraulic cylinder 5, sliding rod 6, pressure sensor 7 and pressing plate 8, the hydraulic cylinder 5 is fixedly installed on the upper end of the lifting plate 4, the sliding rod 6 is slidably installed on the lifting plate 4, the upper end of the sliding rod 6 is connected with the output end of the hydraulic cylinder 5, the pressure sensor 7 is fixedly installed on the lower end of the sliding rod 6, the pressing plate 8 is fixedly installed on the lower end of the pressure sensor 7, and the pressing plate 8 is located above the support plate 3;The lifting plate 4 is fixedly hoisted on the support frame of the workshop, when the compression resistance of the tower drum segment 18 is detected, the hydraulic cylinder 5 is opened, the hydraulic cylinder 5 drives the pressure sensor 7 to descend through the sliding rod 6, so that the pressing plate 8 is lowered to contact the tower drum segment 18, the tower drum segment 18 is pressed through the pressing plate 8, and the pressure value on the pressure sensor 7 is observed at the same time, until the pressure value displayed on the pressure sensor 7 reaches a specified value, then whether the tower drum segment 18 breaks or deforms can be observed;The compression resistance of the tower drum segment 18 is conveniently detected.
[0022] As Figure 1 And Figure 3The spraying mechanism comprises a water supply mechanism, a moving mechanism, a spraying pipe 9 and a vertical plate 10. The spraying pipe 9 is fixedly installed on the upper end of the vertical plate 10. The vertical plate 10 is installed on the upper end of the support plate 3 through the moving mechanism. The moving mechanism is used for moving the vertical plate 10 left and right. The lower end of the spraying pipe 9 is provided with a plurality of spray heads. The spraying pipe 9 is located above the support plate 3. The input end of the spraying pipe 9 is connected with the water supply mechanism. The water supply mechanism is used for supplying water to the spraying pipe 9. Before the tower drum panel 18 is detected, the water supply mechanism is first opened. Water is supplied to the spraying pipe 9 through the water supply mechanism. Then the water is sprayed out through the spray heads at the lower end of the spraying pipe 9. The water is sprayed onto the tower drum panel 18 at the upper end of the support plate 3. The tower drum panel 18 is in a wet state. Then the tower drum panel 18 is detected. The tower drum panel 18 can be sprayed with water. The tower drum panel 18 is in a wet state. The detection of the tower drum panel 18 is facilitated.
[0023] As Figure 3 The moving mechanism comprises an electric sliding rail 11 and a sliding block 12. The electric sliding rail 11 is installed on the upper end of the support plate 3. The sliding block 12 is installed on the electric sliding rail 11. The electric sliding rail 11 is used for moving the sliding block 12 left and right. The vertical plate 10 is fixedly installed on the upper end of the sliding block 12. When the water is sprayed onto the tower drum panel 18 through the spraying pipe 9, the electric sliding rail 11 is opened. The electric sliding rail 11 drives the sliding block 12 to move left and right. The sliding block 12 moves the spraying pipe 9 left and right through the vertical plate 10. The spraying pipe 9 uniformly sprays water onto the surface of the tower drum panel 18 in the process of moving left and right. The water sprayed onto the tower drum panel 18 is more uniform.
[0024] As Figure 1 and Figure 3 The water supply mechanism comprises a water tank 13, a water pump 14 and a conveying hose 15. The water tank 13 is located on the bottom plate 1. The water tank 13 is provided with a cavity. The upper end of the water tank 13 is open. The input end of the water pump 14 is in communication with the cavity of the water tank 13. The output end of the water pump 14 is in communication with the spraying pipe 9 through the conveying hose 15. The water tank 13 is filled with water. When the water is sprayed onto the tower drum panel 18 through the spraying pipe 9, the water pump 14 is opened. The water in the cavity of the water tank 13 enters the spraying pipe 9 through the water pump 14 and the conveying hose 15 in turn. Then the water is sprayed onto the tower drum panel 18 through a plurality of spray heads at the lower end of the spraying pipe 9. The tower drum panel 18 is in a wet state. The water sprayed onto the tower drum panel 18 is facilitated.
[0025] The filter plate 16 is fixedly installed on the upper part of the cavity of the water tank 13. The upper end of the filter plate 16 is provided with a filter cloth. The support plate 3 is provided with a plurality of water-permeable holes in communication with each other. The water tank 13 is located below the support plate 3. When the water is sprayed onto the tower drum panel 18, the water falling on the tower drum panel 18 slides to the water tank 13 through the water-permeable holes on the support plate 3 and is collected. The collection of the water is facilitated.
[0026] Embodiment 2
[0027] On the basis of embodiment 1, the water baffle 17 is additionally arranged, the water baffle 17 is fixedly installed at the upper end of the support plate 3; through the shielding of the water baffle 17, the water at the upper end of the support plate 3 is prevented from flowing everywhere, and the collection of water is facilitated.
[0028] The hydraulic cylinder 5, the pressure sensor 7, the electric sliding rail 11, the water pump 14, the conveying hose 15 and the filter plate 16 of the tower drum segment pouring concrete pressure detection equipment are all purchased on the market, and the technical personnel in the industry only needs to install and operate according to the attached instruction manual, without the creative labor of the technical personnel in the field.
[0029] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary technical personnel in the technical field, a number of improvements and modifications can be made without departing from the technical principles of the utility model, and these improvements and modifications should also be regarded as the protection range of the utility model.
Claims
1. A tower tube segment cast concrete pressure detection device, comprising a base plate (1), a support (2) and a support plate (3), the support plate (3) being fixedly installed on the upper end of the base plate (1) through the support (2); characterized in that, The spraying mechanism is arranged above the support plate (3) and has a spraying function, and the pressing mechanism is arranged above the support plate (3) and has a pressing function.
2. A tower segment cast concrete pressure detection apparatus according to claim 1, wherein The pressing mechanism comprises a lifting plate (4), a hydraulic cylinder (5), a sliding rod (6), a pressure sensor (7) and a pressing plate (8), the hydraulic cylinder (5) is fixedly installed at the upper end of the lifting plate (4), the sliding rod (6) is installed on the lifting plate (4) in an up-down sliding mode, the upper end of the sliding rod (6) is connected with the output end of the hydraulic cylinder (5), the pressure sensor (7) is fixedly installed at the lower end of the sliding rod (6), and the pressing plate (8) is fixedly installed at the lower end of the pressure sensor (7) and arranged above the support plate (3).
3. A tower segment cast concrete pressure detection apparatus according to claim 1, wherein The spraying mechanism comprises a water supply mechanism, a moving mechanism, a spraying pipe (9) and a vertical plate (10), the spraying pipe (9) is fixedly installed at the upper end of the vertical plate (10), the vertical plate (10) is installed at the upper end of the support plate (3) through the moving mechanism, the moving mechanism is used for moving the vertical plate (10) leftward and rightward, the lower end of the spraying pipe (9) is provided with a plurality of groups of nozzles, the spraying pipe (9) is arranged above the support plate (3), the input end of the spraying pipe (9) is connected with the water supply mechanism, and the water supply mechanism is used for supplying water to the spraying pipe (9).
4. A tower segment cast concrete pressure detection apparatus as claimed in claim 3, wherein, The moving mechanism comprises an electric sliding rail (11) and a sliding block (12), the electric sliding rail (11) is installed at the upper end of the support plate (3), the sliding block (12) is installed on the electric sliding rail (11), the electric sliding rail (11) is used for moving the sliding block (12) leftward and rightward, and the vertical plate (10) is fixedly installed at the upper end of the sliding block (12).
5. A tower segment cast concrete pressure detection apparatus as claimed in claim 3, wherein, The water supply mechanism comprises a water tank (13), a water pump (14) and a conveying hose (15), the water tank (13) is arranged on the bottom plate (1), the water tank (13) is provided with a cavity, the upper end of the water tank (13) is an opening, the input end of the water pump (14) is communicated with the cavity of the water tank (13), and the output end of the water pump (14) is communicated with the spraying pipe (9) through the conveying hose (15).
6. A tower segment cast concrete pressure detection apparatus as claimed in claim 5, wherein, The filter plate (16) is fixedly installed at the upper portion of the cavity of the water tank (13), the upper end of the filter plate (16) is provided with a filter cloth, a plurality of groups of water-permeable holes that are in communication with each other in an up-down mode are arranged on the support plate (3), and the water tank (13) is arranged below the support plate (3).
7. A tower segment cast concrete pressure detection apparatus as claimed in claim 1, wherein, The water baffle (17) is fixedly installed at the upper end of the support plate (3).
Citation Information
Patent Citations
Concrete pressure test equipment
CN219495991U