High-voltage wiring harness crimping tool
By designing a high-voltage wire harness crimping fixture and using a limiting structure to stabilize the wire harness, the problem of terminal twisting and deformation during traditional crimping is solved, thus improving the stability and reliability of crimping.
Patent Information
- Application Number
- CN202520106264.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-16
AI Technical Summary
The lack of limiting during the crimping process of traditional high-voltage wire harness terminals can lead to twisting, deformation or damage of the terminals, affecting the reliability and safety of the connection.
A high-voltage wire harness crimping fixture was designed, including a frame, a lower pressing table, a servo electric cylinder, an upper pressing table, a guide rail, a positioning plate, and a slider. The wire harness is limited by limiting holes and baffles to ensure the stability of the crimping process.
This improved the stability and reliability of wire harness crimping and enhanced the crimping effect.
Smart Images

Figure CN223757832U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of wire harness crimping, and particularly relates to a high-voltage wire harness crimping tool. BACKGROUND
[0002] The high-voltage wire harness terminal is mainly used for the connection of a high-voltage line, ensures stable and safe current conduction in a high-voltage environment, and is an indispensable part in the electronic field, and bears an important connection and conduction role.
[0003] The traditional high-voltage wire harness terminal crimping mode is direct crimping through a hydraulic machine, and the wire harness is not positioned, however, without positioning, the terminal may be twisted, deformed or damaged in the crimping process, and the reliability and safety of the connection are affected, therefore, it is of great significance to design a high-voltage wire harness crimping tool. SUMMARY
[0004] The utility model discloses a kind of high-voltage wire harness crimping tools to solve the problems in prior art.
[0005] The utility model discloses a kind of high-voltage wire harness crimping tools, it is characterized by including rack, the rack is fixedly arranged with lower press station, the rack is fixedly arranged with servo electric cylinder, the servo electric cylinder output end is fixedly arranged with upper press station, and upper press station is used in cooperation with lower press station, the lower press station side is fixedly arranged with guide rail, the guide rail is fixedly arranged with positioning plate, the positioning plate is opened with limiting hole.
[0006] In the above high-voltage wire harness crimping tool, the guide rail is slidably provided with a sliding block, the sliding block is provided with a scale line on one side, and a baffle is provided between the sliding block and the positioning plate, and the baffle is fixedly connected with the sliding block.
[0007] In the above high-voltage wire harness crimping tool, a screw rod is arranged on the guide rail for fixing the sliding block, a threaded hole is formed on the guide rail, and a strip-shaped groove is formed on the sliding block for cooperation with the screw rod.
[0008] In the above high-voltage wire harness crimping tool, the sliding block is fixedly connected with a guide block at the bottom, and a guide groove is formed on the guide rail for cooperation with the guide block.
[0009] Compared with the prior art, the high-voltage wire harness crimping tool is provided with a wire harness limiting structure, which limits the wire harness, makes the wire harness crimping more stable, and has better crimping effect. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 is the perspective view of the high-voltage wire harness crimping tool.
[0011] Figure 2 Figure is the guide rail structure schematic diagram of the high-voltage wire harness crimping tool.
[0012] In the figure, 1, rack; 2, lower pressing table; 3, servo electric cylinder; 4, upper pressing table; 5, guide rail; 6, positioning plate; 7, limiting hole; 8, sliding block; 9, scale line; 10, baffle; 11, screw rod; 12, threaded hole; 13, strip-shaped slot; 14, guide block; 15, guide groove. DETAILED DESCRIPTION
[0013] The following is a specific embodiment of the utility model and further describes the technical scheme of the utility model in combination with the drawings, but the utility model is not limited to these embodiments.
[0014] As shown in Figure 1 , 2 , the high-voltage wire harness crimping tool comprises a rack 1, a lower pressing table 2 is fixedly arranged on the rack 1, a servo electric cylinder 3 is fixedly arranged on the rack 1, an upper pressing table 4 is fixedly arranged at the output end of the servo electric cylinder 3, and the upper pressing table 4 is used in cooperation with the lower pressing table 2, a guide rail 5 is fixedly arranged on one side of the lower pressing table 2, a positioning plate 6 is fixedly arranged on the guide rail 5, and a limiting hole 7 is formed in the positioning plate 6; when the wire harness is crimped, one end of the wire harness is inserted through the limiting hole 7 of the positioning plate 6, the wire harness is limited through the limiting hole 7, and the part of the wire harness that needs to be crimped is placed on the lower pressing table 2; the upper pressing table 4 is cooperated with the lower pressing table 2 through the servo electric cylinder 3 to crimp the wire harness.
[0015] Preferably, a sliding block 8 is slidably arranged on the guide rail 5, a scale line 9 is arranged on one side of the sliding block 8, a baffle 10 is arranged between the sliding block 8 and the positioning plate 6, and the baffle 10 is fixedly connected with the sliding block 8; the baffle 10 is used for limiting the end of one end of the wire harness, the position of the baffle 10 can be adjusted by sliding the sliding block 8, the length of the wire harness to be crimped is compared with the scale line 9 on the sliding block 8, the position of the baffle 10 is adjusted by sliding the sliding block 8, and the wire harness of different lengths is conveniently crimped.
[0016] Preferably, a screw rod 11 for fixing the sliding block 8 is arranged on the guide rail 5, a threaded hole 12 is formed in the guide rail 5, and a strip-shaped slot 13 for cooperating with the screw rod 11 is formed in the sliding block 8; after the position of the sliding block 8 is adjusted, the sliding block 8 is fixed by rotating the screw rod 11.
[0017] Preferably, a guide block 14 is fixedly connected to the bottom of the sliding block 8, and a guide groove 15 for cooperating with the guide block 14 is formed in the guide rail 5; the guide block 14 and the guide groove 15 are used for assisting the movement and adjustment of the sliding block 8.
[0018] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.
[0019] Although the terms such as rack 1, lower pressing table 2, servo electric cylinder 3, upper pressing table 4, guide rail 5, positioning plate 6, limiting hole 7, sliding block 8, scale line 9, baffle 10, screw rod 11, threaded hole 12, strip-shaped groove 13, guide block 14, guide groove 15, etc. are used more frequently herein, the possibility of using other terms is not excluded. The use of these terms is only for more convenient description and explanation of the essence of the present application; any kind of additional limitation by interpreting them is contrary to the spirit of the present application.
Claims
1. A high-voltage wire harness crimping tool, characterized in that, Includes a frame (1), on which a lower pressure platform (2) is fixedly installed, and on which a servo electric cylinder (3) is fixedly installed, and on which an upper pressure platform (4) is fixedly installed at the output end of the servo electric cylinder (3), and the upper pressure platform (4) and the lower pressure platform (2) are used in conjunction. A guide rail (5) is fixedly installed on one side of the lower pressure platform (2), and a positioning plate (6) is fixedly installed on the guide rail (5), and a limit hole (7) is opened on the positioning plate (6).
2. The high-voltage wire harness crimping fixture according to claim 1, characterized in that, A slider (8) is slidably mounted on the guide rail (5). A scale line (9) is provided on one side of the slider (8). A baffle (10) is provided between the slider (8) and the positioning plate (6), and the baffle (10) is fixedly connected to the slider (8).
3. The high-voltage wire harness crimping fixture according to claim 2, characterized in that, The guide rail (5) is provided with a screw (11) for fixing the slider (8), the guide rail (5) is provided with a threaded hole (12), and the slider (8) is provided with a strip groove (13) that cooperates with the screw (11).
4. The high-voltage wire harness crimping fixture according to claim 2, characterized in that, The bottom of the slider (8) is fixedly connected to a guide block (14), and the guide rail (5) is provided with a guide groove (15) that cooperates with the guide block (14).