Detection equipment for industrial camera

Abstract

The utility model relates to the technical field of industrial cameras, and discloses a detection device for an industrial camera, which comprises a workbench, a mounting seat, a detection camera and a detection master controller. The mounting seat is arranged on the workbench in a manner of being capable of reciprocating along the y-axis direction and is used for bearing the industrial camera; the detection camera is arranged on the workbench in a manner of taking the mounting seat as a surrounding center and being capable of performing reciprocating motion around the mounting seat, and a camera head of the detection camera can perform horizontal surrounding shooting on the industrial camera; and the detection master controller is arranged in the workbench, and the detection master controller is used for being electrically connected with the detection camera so as to detect scratches on the surface of the industrial camera in combination with shooting of the detection camera.

Description

TECHNICAL FIELD

[0001] The utility model relates to industrial camera technical field, concretely is a detection equipment for industrial camera. BACKGROUND

[0002] In modern industrial production, the surface of the industrial camera is comprehensively and accurately detected, which is the key link to ensure product quality and performance.

[0003] The existing problems of industrial camera detection are as follows: the traditional detection method usually relies on manual visual inspection or fixed-angle automatic detection system, which has certain limitations, and manual detection is not only low in efficiency, but also easily affected by subjective factors, resulting in high misjudgment rate. Some use fixed-angle automatic detection, which is difficult to cover all surface areas of the industrial camera, especially the fine scratches and defects at non-straight viewing angles.

[0004] Therefore, a detection equipment for industrial camera is needed to solve the above problems. UTILITY MODEL CONTENTS

[0005] Based on the above, the purpose of the utility model is to provide a detection equipment for industrial camera to solve the problems of low efficiency of manual detection and difficulty in covering all surface areas of the industrial camera by using fixed-angle automatic detection.

[0006] To solve the above technical problems, the utility model adopts the following technical scheme: a detection equipment for industrial camera, comprising:

[0007] A workbench;

[0008] A mounting seat is reciprocally movable along the y-axis direction and is arranged on the workbench, and the mounting seat is used to carry the industrial camera;

[0009] A detection camera is arranged on the workbench around the mounting seat and reciprocally movable around the mounting seat, and the camera of the detection camera can horizontally and 360-degree around shoot the industrial camera;

[0010] A detection main controller is arranged in the workbench, and the detection main controller is electrically connected with the detection camera to detect the scratches on the surface of the industrial camera in combination with the shooting of the detection camera.

[0011] As a preferred scheme of the detection equipment for industrial camera, a y-direction lifting mechanism is arranged on the workbench, and the y-direction lifting mechanism is drivingly connected with the mounting seat to drive the mounting seat to reciprocally move along the y-axis direction.

[0012] As a preferred solution of the detection equipment for the industrial camera, the y-direction lifting mechanism comprises a connecting rod and a matching gear, the connecting rod is arranged at the side corner of the mounting seat, the mounting seat is provided with a plurality of mounting seats arranged longitudinally on the connecting rod, the side surface of the connecting rod is vertically distributed with a clamping tooth, the matching gear is arranged at the upper end of the connecting rod, the tooth part of the matching gear is engaged with the clamping tooth, and the matching gear is driven to rotate continuously and engaged with the clamping tooth, so as to drive the connecting rod to move up and down along the y-axis direction in the surrounding motion track of the detection camera.

[0013] As a preferred solution of the detection equipment for the industrial camera, the rotating mechanism is arranged on the workbench, the rotating mechanism is driven to be connected to the detection camera, so that the detection camera can move reciprocatingly around the mounting seat.

[0014] As a preferred solution of the detection equipment for the industrial camera, the rotating mechanism comprises a ring gear and a rotating gear, the ring gear is rotatably arranged on the workbench, the detection camera is positioned on the inner wall of the ring gear, the rotating gear is arranged on the side of the ring gear, and the rotating gear is engaged with the ring gear, the rotating gear is driven to rotate continuously and engaged with the ring gear, so as to drive the detection camera to move around the mounting seat as the center.

[0015] As a preferred solution of the detection equipment for the industrial camera, the mounting seat is provided with anti-skid lines, and the anti-skid lines are used for marking and stabilizing the industrial camera.

[0016] As a preferred solution of the detection equipment for the industrial camera, the bottom of the ring gear is provided with a ring track and a sliding block, the ring track is arranged on the workbench, and the sliding block is slidably connected to the ring gear along the direction of the ring track.

[0017] As a preferred solution of the detection equipment for the industrial camera, the light supplement assembly is arranged on the workbench, and the light supplement assembly is used for light supplement of the detection camera.

[0018] As a preferred solution of the detection equipment for the industrial camera, the light supplement assembly comprises a base and a ring light source, the base is positioned on the workbench, the surface of the base is provided with an opening, the opening takes the mounting seat as the center, the ring light source is positioned on the inner wall of the opening, and the ring light source surrounds the mounting seat with the mounting seat as the center.

[0019] As a kind of preferred scheme of detection equipment for industrial camera, the bottom of the matching gear is equipped with positioning cylinder, the connecting rod passes through the positioning cylinder, and the positioning cylinder is used to assist the lifting movement of the connecting rod.

[0020] The beneficial effects of the utility model are as follows: by setting the detection camera which is installed around the mounting seat and can reciprocate around the mounting seat, omnidirectional and dead-angle-free detection of the surface of the industrial camera can be realized. Through the circumferential movement, the detection camera can be ensured to horizontally circumferentially shoot the surface of the industrial camera from multiple angles, so that subtle scratches and defects that are difficult to find by traditional detection methods can be captured. Meanwhile, the degree of automation of the equipment is improved, manual intervention is greatly reduced, detection efficiency is improved, misjudgment rate is reduced, and the utility model is especially suitable for online detection and quality control links in industrial production. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 Figure 1 is a schematic diagram of the overall structure in the first direction of the detection equipment for industrial camera provided by the utility model;

[0022] Figure 2 Figure 2 is a schematic diagram of the overall structure in the second direction of the detection equipment for industrial camera provided by the utility model;

[0023] Figure 3 Figure 3 is a schematic diagram of the overall structure in the third direction of the detection equipment for industrial camera provided by the utility model;

[0024] Figure 4 Figure 4 is a front view of the detection equipment for industrial camera provided by the utility model;

[0025] Figure 5 Figure 5 is a bottom view of the detection equipment for industrial camera provided by the utility model.

[0026] In the drawings, reference numerals 1, workbench; 2, mounting seat; 3, detection camera; 4, y-direction lifting mechanism; 41, connecting rod; 42, matching gear; 43, clamping tooth; 44, support; 45, driving source; 5, positioning cylinder; 6, anti-skid pattern; 7, circumferential rotation mechanism; 71, ring gear; 72, rotating gear; 73, power source; 8, ring track; 9, sliding block; 10, light supplement assembly; 101, base; 102, ring light source. DETAILED DESCRIPTION

[0027] The utility model will be further described in detail in combination with the drawings and examples. It can be understood that the specific examples described herein are only used to explain the utility model, and not limited to the utility model. In addition, it should be noted that, in order to facilitate description, only part of the structure related to the utility model is shown in the drawings, not all structures.

[0028] In the description of the utility model, unless otherwise clear and limited, the term "connected", "connection", "fixed" should be broad sense understanding, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through the intermediate medium, can be two elements inside the communication or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0029] In the utility model, unless otherwise clear and limited, the first feature is "on" or "under" the second feature can include the first and second features direct contact, can also include the first and second features are not direct contact but contact through another feature between them. Moreover, the first feature is "on", "above" and "on" the second feature includes the first feature is directly above and obliquely above the second feature, or just indicates that the horizontal height of the first feature is higher than the second feature. The first feature is "under", "below" and "under" the second feature includes the first feature is directly below and obliquely below the second feature, or just indicates that the horizontal height of the first feature is less than the second feature.

[0030] In the description of the embodiment, the terms "on", "under", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawing, only for the convenience of description and simplification of operation, and not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the utility model.

[0031] In the description of the utility model, unless otherwise stated, the meaning of "a plurality of" is two or more than two. In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.

[0032] In one embodiment of the utility model, as shown in Figures 1-5 As shown in the figure, a detection equipment for industrial camera is provided, which comprises a workbench 1, a mounting seat 2, a detection camera 3 and a detection main controller. The mounting seat 2 is reciprocally movably arranged in the y-axis direction on the workbench 1, and the mounting seat 2 is used for carrying the industrial camera; the detection camera 3 is arranged on the workbench 1 around the mounting seat 2 and reciprocally movable around the mounting seat 2, and the camera of the detection camera 3 can horizontally surround and shoot the industrial camera by 360 degrees; the detection main controller is arranged in the workbench 1, and the detection main controller is electrically connected with the detection camera 3 to detect the scratches on the surface of the industrial camera in combination with the shooting of the detection camera 3.

[0033] The utility model provides an industrial camera detection equipment, through setting up to install base 2 as the surrounding center, and can surround the detection camera 3 of install base 2 reciprocating motion, can realize all -round, no dead angle detection to the surface of industrial camera. Through the surrounding movement, ensure that the detection camera 3 can be from multiple angles to the surface of industrial camera 360 degree horizontal surrounding shooting, thereby capture the subtle scratch and defect that traditional detection method is difficult to find. At the same time, the degree of automation of equipment is improved, and manual intervention is greatly reduced, and the detection efficiency is improved, and the misjudgment rate is reduced, and it is especially suitable for online detection and quality control link in industrial production.

[0034] The detection equipment for the industrial camera further includes a y-direction lifting mechanism 4 arranged on the workbench 1, and the y-direction lifting mechanism 4 is drivingly connected to the mounting seat 2 to drive the mounting seat 2 to reciprocate along the y-axis direction. The y-direction lifting mechanism 4 is connected to the mounting seat 2 and can drive the mounting seat 2 to stably reciprocate along the y-axis direction through a driving mechanism. Not only the flexibility of the equipment is enhanced, but also the detection camera 3 can capture clear images of the industrial camera at different heights, thereby greatly improving the accuracy and efficiency of detection.

[0035] Specifically, the y-direction lifting mechanism 4 includes a connecting rod 41 and a matching gear 42. The connecting rod 41 is arranged at the side corner of the mounting seat 2, and the mounting seat 2 is provided with a plurality of mounting seats 2 arranged longitudinally on the connecting rod 41. The side surface of the connecting rod 41 is vertically distributed with a clamping tooth 43, the matching gear 42 is arranged at the upper end of the connecting rod 41, the tooth part of the matching gear 42 is engaged with the clamping tooth 43, and the matching gear 42 drives the connecting rod 41 to reciprocate along the y-axis direction in the surrounding motion track of the detection camera 3 through continuous rotary motion and engagement with the clamping tooth 43.

[0036] Further, the workbench 1 is provided with a support 44 and a driving source 45, the support 44 is positioned on the workbench 1, the driving source 45 is positioned on the support 44, the matching gear 42 is arranged at the driving end of the driving source 45, and the driving source 45 provides sufficient driving force for the matching gear 42, thereby ensuring the normal lifting motion of the connecting rod 41.

[0037] In the embodiment, the connecting rod 41 is arranged at the side corner of the mounting seat 2, and each mounting seat 2 is stably connected, so that the industrial camera on each mounting seat 2 can be detected in sequence through the annular detection area. Moreover, the connecting rod 41 is arranged at the side corner, which provides more illumination viewing angle space for the industrial camera and ensures that the comprehensive image information of each industrial camera can be captured.

[0038] In the embodiment, each mounting seat 2 is provided with an industrial camera, which can detect within the set annular detection area when the mounting seat 2 is moved up and down by the connecting rod 41. Not only does it ensure that the detection camera 3 can capture clear images of the single industrial camera at different heights, but it also supports simultaneous detection of multiple industrial cameras, significantly improving the accuracy and efficiency of the entire detection system.

[0039] In the embodiment, the bottom of the matching gear 42 is provided with a positioning cylinder 5, through which the connecting rod 41 passes, for assisting the connecting rod 41 in stable lifting movement.

[0040] Specifically, the mounting seat 2 is provided with anti-slip patterns 6 for marking and stabilizing the industrial camera. The anti-slip patterns 6 increase the friction of the surface of the mounting seat 2, effectively preventing unnecessary sliding or displacement of the industrial camera during operation, ensuring the safety and stability of the equipment operation.

[0041] The detection equipment for the industrial camera also includes a rotating mechanism 7 arranged on the workbench 1, which is drivenly connected to the detection camera 3 to drive the detection camera 3 to reciprocate around the mounting seat 2. By enabling the detection camera 3 to reciprocate around the mounting seat 2, it can ensure detection of each industrial camera on the mounting seat 2 from multiple angles and positions. This 360-degree detection method can more accurately capture the performance of the industrial camera at different angles, providing more comprehensive quality evaluation.

[0042] Specifically, the rotating mechanism 7 includes an annular gear 71 and a rotating gear 72. The annular gear 71 is rotatably arranged on the workbench 1, and the detection camera 3 is positioned on the inner wall of the annular gear 71. The rotating gear 72 is arranged beside the annular gear 71 and is engaged with the annular gear 71. The rotating gear 72 drives the detection camera 3 to rotate around the mounting seat 2 by continuous rotation and engagement with the annular gear 71.

[0043] Further, the rotating mechanism 7 also includes a power source 73 positioned on the workbench 1, which provides continuous power to the annular gear 71. When the rotating gear 72 is engaged with the annular gear 71, it can drive the annular gear 71 and the detection camera 3 to rotate together, achieving omnidirectional detection of the industrial camera.

[0044] In the embodiment, the bottom of the ring gear 71 is provided with a ring track 8 arranged on the workbench 1 and a sliding block 9 connected to the ring gear 71 in the direction of the ring track 8. The introduction of the ring track 8 and the sliding block 9 system significantly enhances the mechanical stability of the entire rotating mechanism 7. By stably mounting the ring gear 71 on the workbench 1, the vibration or displacement problem caused by high-speed rotation or external interference can be effectively reduced, and the accuracy during the detection process is ensured.

[0045] The detection equipment for the industrial camera further comprises a light supplement assembly 10 arranged on the workbench 1, and the light supplement assembly 10 is used for supplementing light for the camera 3. The light supplement assembly 10 can provide sufficient light for the camera 3 under different light conditions, ensuring that the captured image is clear and detailed. It plays an important role in identifying key performance indicators such as resolution and color restoration of industrial cameras.

[0046] Specifically, the light supplement assembly 10 comprises a base 101 and a ring light source 102, the base 101 is positioned on the workbench 1, the surface of the base 101 is provided with an opening, the opening takes the mounting seat 2 as the center, the ring light source 102 is positioned on the inner wall of the opening, and the ring light source 102 surrounds the mounting seat 2 with the mounting seat 2 as the center. The ring light source 102 around the mounting seat 2 ensures that the light can uniformly irradiate the measured industrial camera from multiple angles, avoiding the problems of shadow and uneven illumination, greatly improving the clarity and detail performance of the image. Since the ring light source 102 is aligned with the center of the mounting seat 2, the light emitted by the ring light source 102 can effectively reduce mirror reflection and other forms of light interference, ensuring the authenticity and accuracy of the collected image.

[0047] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Although the present application is disclosed as above in a preferred embodiment, it is not intended to limit the present application. Any skilled person in the art can make some changes or modifications to the above disclosed technical content without departing from the scope of the present application, and any equivalent embodiment with equivalent changes is equivalent to the above embodiment. Any simple modification, equivalent change and modification of the above embodiment within the scope of the present application are within the scope of the present application.

Claims

1. An inspection apparatus for an industrial camera, characterized by comprising: The utility model relates to an industrial camera surface scratch detection device, including: Workbench; Mounting seat, reciprocatingly arranged in the y-axis direction on the workbench, the mounting seat is used for carrying industrial camera; Detection camera, the detection camera is arranged on the workbench around the mounting seat, and the camera of the detection camera can horizontally 360 degrees around the industrial camera and take pictures; Detection host computer, arranged in the workbench, the detection host computer is used for being electrically connected with the detection camera to detect the scratch on the surface of the industrial camera in combination with the shooting of the detection camera.

2. The inspection apparatus for an industrial camera according to claim 1, characterized by Further comprising y direction lifting mechanism, set up in the workbench, the y direction lifting mechanism drive connection is established in the mounting seat, to drive the mounting seat reciprocatingly along the y-axis direction.

3. The inspection apparatus for an industrial camera according to claim 2, characterized by The y direction lifting mechanism, including connecting rod and matching gear, the connecting rod is arranged in the side angle of the mounting seat, the mounting seat is equipped with a plurality of, a plurality of mounting seat is arranged in the connecting rod, the side surface of the connecting rod is vertically distributed with the catch, the matching gear is arranged on the upper end of the connecting rod, the tooth part of the matching gear is engaged with the catch, the matching gear is engaged with the catch through continuous rotation movement, and then drives the connecting rod to reciprocatingly lift along the y-axis direction in the around movement track of the detection camera.

4. The inspection apparatus for an industrial camera according to any one of claims 1 to 3, characterized in that, Further comprising rotation mechanism, set up in the workbench, the rotation mechanism drive connection is established in the detection camera, to drive the detection camera around the mounting seat and reciprocatingly around the mounting seat.

5. The inspection apparatus for an industrial camera according to claim 4, characterized by The rotation mechanism includes a ring gear and a rotating gear, the ring gear is rotatably arranged on the workbench, the detection camera is positioned on the inner wall of the ring gear, the rotating gear is arranged on the side of the ring gear, and the rotating gear is engaged with the ring gear, the rotating gear is engaged with the ring gear through continuous rotation movement, and then drives the detection camera to move around the mounting seat as the center.

6. The inspection apparatus for an industrial camera according to any one of claims 1 to 3 or 5, characterized by The mounting seat is provided with anti-slip lines, and the anti-slip lines are used for marking and stabilizing the industrial camera.

7. The inspection apparatus for an industrial camera according to claim 5, characterized by The bottom of the ring gear is provided with a ring track and a sliding block, the ring track is arranged on the workbench, and the sliding block is slidably connected to the ring gear along the direction of the ring track.

8. The inspection apparatus for an industrial camera according to any one of claims 1 to 3 or 5 or 7, characterized by Further comprising light supplement assembly, set up in the workbench, the light supplement assembly is used for the light supplement of the detection camera.

9. The inspection apparatus for an industrial camera according to claim 8, characterized by The light supplement assembly includes a base and a ring light source, the base is positioned on the workbench, an opening is formed in the surface of the base, the opening takes the mounting seat as the center, the ring light source is positioned on the inner wall of the opening, and the ring light source surrounds the mounting seat as the center.

10. The inspection apparatus for an industrial camera according to claim 3, characterized by The bottom of the matching gear is provided with a positioning cylinder, the connecting rod passes through the positioning cylinder, and the positioning cylinder is used to assist the lifting movement of the connecting rod.

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