Auxiliary feeding device for chip mounter
By introducing a cleaning brush and a motor-driven auxiliary feeding device into the vibratory feeder, the problem of dust accumulation on the track was solved, achieving automated cleaning and rapid conveying, and improving the efficiency and quality of component assembly.
Patent Information
- Application Number
- CN202520035347.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing vibratory feeder lacks cleaning components, resulting in the accumulation of dust and residue on the track, which affects component conveying, and manual cleaning is inefficient.
An auxiliary feeding device including a cleaning brush and a motor-driven component was designed. The cleaning brush driven by the motor removes dust and residue, and the conveyor belt accelerates the movement of components to avoid jamming and blockage.
The automated cleaning process prevents component contamination and jamming, and improves the smoothness and efficiency of component delivery.
Smart Images

Figure CN223758655U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a feeding device, especially to an auxiliary feeding device for a chip mounter. BACKGROUND
[0002] The auxiliary feeding device for a chip mounter is mainly used to improve the assembly efficiency and quality of electronic components. Such devices are usually designed to help the chip mounter on the automatic production line to obtain and place electronic components more accurately and quickly. The vibrating disc feeder is one of the common devices, which arranges small components (such as resistors, capacitors, etc.) in an orderly manner through vibration and sends them to the workbench of the chip mounter. This feeding method is particularly suitable for components with regular shape and small size.
[0003] However, the vibrating disc feeder in the prior art has some shortcomings:
[0004] 1. The existing vibrating disc feeder has a simple structure and usually does not have a specially designed cleaning component. Dust and residues will accumulate in the track after a long time of use, which will affect the normal conveying of components and even cause component jamming or damage if not cleaned in time.
[0005] 2. The traditional cleaning method relies on manual cleaning, and small components have small size and the track design is relatively compact, so manual cleaning requires a lot of time and effort, which is inefficient and prone to errors. TECHNICAL CONTENT
[0006] In order to overcome the above-mentioned shortcomings, the technical problem of the utility model is to provide an auxiliary feeding device for a chip mounter.
[0007] Technical scheme: An auxiliary feeding device for a chip mounter, comprising a vibrating disc, a support frame, a first track, a second track, a sensor, a limiting frame, a sliding frame, a second screw, a connecting block, a connecting frame, a cleaning brush and an auxiliary component, the vibrating disc is connected with the support frame at the discharge end, the support frame is connected with the first track at the top left side, the support frame is connected with the second track at the top right side, the first track and the second track are communicated, the sensor is installed on each channel of the rightmost side in the second track, the limiting frame is connected with the second track at the front side, the sliding frame is slidably connected with the limiting frame, the second screw is threadedly connected with the sliding frame, the square connecting block is rotatably connected with the bottom of the second screw, the connecting block is close to the sliding frame, the cleaning brush is slidably connected with the left side in the second track, the connecting frame is connected with the top of the cleaning brush, the connecting frame is rotatably connected with the upper end of the second screw at the front end, and the support frame is provided with the auxiliary component.
[0008] In a preferred embodiment of the utility model, the cleaning brush is a carbon fiber brush.
[0009] In a preferred embodiment of the utility model, auxiliary assembly includes baffle, first screw rod, second motor, gear and rack, the rightmost side of support frame is provided with first screw rod in threaded connection, first screw rod top is rotatably connected with baffle, baffle is close to second track right end, and then blocks the passageway, the rear side of connecting frame is installed with second motor, and the output shaft of second motor is connected with gear, and the rear wall of second track is connected with rack, and gear is engaged with rack.
[0010] In a preferred embodiment of the utility model, still including first motor, roller and conveyer belt, the left side of the top of support frame is rotatably connected with roller in symmetry, and the roller is connected with conveyer belt, and the conveyer belt is located below first track and communicates with the passageway of first track, and the right side of the front of first track is installed with first motor, and the output shaft of first motor is connected with roller.
[0011] In a preferred embodiment of the utility model, still including rotating frame and transparent plate, the front side of second track is rotatably connected with rotating frame, and the rotating frame is connected with transparent plate, and the transparent plate covers the top surface of second track.
[0012] In a preferred embodiment of the utility model, the transparent part of transparent plate is reinforced glass.
[0013] The utility model discloses the beneficial effects are as follows: 1, through setting up cleaning brush, can be before using every time through second motor drive and remove the dirt, residual material and other impurities on second track quickly, effectively prevent the element jamming phenomenon caused by second track dirty, ensure that element is not polluted in the conveying process, thereby significantly improve the quality of final product;
[0014] 2, when the element is arranged by vibration disc, the conveyer belt driven by first motor accelerates the movement of element, can significantly improve the speed of material flow, effectively avoid the element accumulation caused by vibration frequency of vibration disc or other reasons and block, ensure that the whole feeding process is carried out smoothly. DRAWINGS
[0015] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0016] Figure 2 It is the partial sectional view of the utility model.
[0017] Figure 3 It is the first partial three-dimensional structure schematic diagram of the utility model.
[0018] Figure 4 It is the second partial three-dimensional structure schematic diagram of the utility model.
[0019] The labels of the components in the drawings are as follows: 1, vibration disc, 2, support frame, 3, first track, 4, second track, 41, inductor, 5, first motor, 6, roller, 7, conveying belt, 8, stop block, 9, first screw, 10, limiting frame, 11, sliding frame, 12, second screw, 13, connecting block, 14, connecting frame, 15, cleaning brush, 16, second motor, 17, gear, 18, rack, 19, rotating frame, 20, transparent plate. DETAILED DESCRIPTION
[0020] The utility model will now be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments of the utility model are shown. The utility model may be, however, carried out in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and fully convey the scope of the utility model to the skilled person.
[0021] Embodiment: A kind of auxiliary feeding device for patch machine, as shown in Figures 1-4 It includes vibration disc 1, support frame 2, first track 3, second track 4, inductor 41, limiting frame 10, sliding frame 11, second screw 12, connecting block 13, connecting frame 14, cleaning brush 15 and auxiliary assembly, the discharge end of vibration disc 1 is connected with support frame 2, the top left side of support frame 2 is connected with first track 3, the top right side of support frame 2 is connected with second track 4 for conveying element, first track 3 is communicated with second track 4, every channel on the rightmost side in second track 4 is installed with inductor 41 for sensing element by bolt, the front side of second track 4 is connected with limiting frame 10, limiting frame 10 is slidably connected with sliding frame 11, second screw 12 is threadedly connected on sliding frame 11, the bottom of second screw 12 is rotatably connected with square connecting block 13, connecting block 13 is close to sliding frame 11, the left side in second track 4 is slidably connected with cleaning brush 15 for cleaning channel, cleaning brush 15 is carbon fiber brush, and it is good in wear resistance, and can prevent static electricity accumulation, is suitable for patch machine, the top of cleaning brush 15 is welded with connecting frame 14, the front end of connecting frame 14 is rotatably connected with the upper end of second screw 12, and support frame 2 is equipped with auxiliary assembly.
[0022] As shown in Figure 3 Auxiliary assembly includes stop block 8, first screw 9, second motor 16, gear 17 and rack 18, the rightmost side of support frame 2 is threadedly connected with first screw 9, the top of first screw 9 is rotatably connected with stop block 8, stop block 8 is close to the right end of second track 4, and then blocks the channel mouth, the rear side of connecting frame 14 is installed with second motor 16, gear 17 is connected on the output shaft of second motor 16, rack 18 is welded on the rear side wall of second track 4, and gear 17 is engaged with rack 18.
[0023] AsFigures 1-2 As shown in the drawings, the first motor 5, the rollers 6 and the conveying belt 7 are further included. The rollers 6 are rotatably connected to the left side of the top of the support frame 2, and the conveying belt 7 is wound around the rollers 6 for conveying elements. The conveying belt 7 is located below the first track 3 and communicates with the passage of the first track 3. The first motor 5 is bolted to the right side of the front of the first track 3, and the output shaft of the first motor 5 is connected to the rollers 6.
[0024] As shown in the drawings, Figure 1 and Figure 4 The rotating frame 19 and the transparent plate 20 are further included. The rotating frame 19 is rotatably connected to the front side of the second track 4, and the transparent plate 20 for limiting elements is connected to the rotating frame 19. The transparent plate 20 covers the top surface of the second track 4. The transparent part of the transparent plate 20 is made of reinforced glass, which has high wear resistance and can avoid damage caused by friction with the original element.
[0025] When conveying electronic components, the channel of the second track 4 is cleaned first. When operating, the first screw rod 9 is rotated first to drive the stop block 8 to move downwards so that it no longer blocks the right end of the second track 4. Then the transparent plate 20 is rotated to open to drive the rotating frame 19 to rotate. Subsequently, the second motor 16 is started, the output shaft of the second motor 16 drives the gear 17 to rotate, the gear 17 drives the second motor 16, the connecting frame 14 and the cleaning brush 15 to move to the right side through the meshing of the gear 17 and the rack 18, and then drives the connecting block 13, the sliding frame 11 and the second screw rod 12 to move to the right side with the limiting frame 10. The second track 4 is cleaned by the cleaning brush 15. When moving to the rightmost side, the impurities and dust swept out are pushed out through the right end of the second track 4. The second motor 16 is reversely operated to drive the gear 17 to reverse along the rack 18 to move to the left side to reset, and then drive the cleaning brush 15 and other components to move to reset. After resetting, the second motor 16 is automatically turned off. Then the second screw rod 12 is rotated to move upwards to drive the connecting block 13 to move upwards, and then drive the connecting frame 14 and the cleaning brush 15 to move upwards to separate from the second track 4, so as to facilitate the feeding operation. Similarly, when cleaning is needed, the second screw rod 12 is reversed to drive the cleaning brush 15 to move downwards to reset in the second track 4. Then the transparent plate 20 is reversed to close, and the first screw rod 9 is reversed to drive the stop block 8 to move upwards to reset. After the cleaning work is completed, the electronic components are placed in the vibration disc 1. After the vibration disc 1 is started, vibration is generated to orderly arrange the small components in bulk, so as to be conveyed one by one to the first track 3, and then contact the conveying belt 7. The first motor 5 is started, the output shaft drives the roller 6 and the conveying belt 7 to rotate, which can quickly convey the components to the second track 4, and then slide along the second track 4. When moving to the inductor 41, the inductor 41 senses the components to light. At this time, the mechanical hand clamps the components to the machining area. The transparent plate 20 blocks the top surface of the second track 4. When the components enter the second track 4, the components can be prevented from being raised upwards due to the pushing force, so as to ensure the stability of the component conveying. After the work is completed, the related equipment can be turned off.
[0026] Those skilled in the art should understand that the above embodiments do not limit the utility model in any form, and any technical solution obtained by equivalent replacement or equivalent transformation falls within the protection scope of the utility model.
Claims
1. An auxiliary feeder device for a chip mounter, characterized by: The utility model provides a cleaning device for electronic components, including vibration disc (1), support frame (2), first track (3), second track (4), inductor (41), limit support (10), sliding frame (11), second screw (12), connecting block (13), connecting frame (14), cleaning brush (15) and auxiliary assembly, the discharge end of vibration disc (1) is connected with support frame (2), support frame (2) top left side is connected with first track (3), support frame (2) top right side is connected with second track (4), and first track (3) communicates with second track (4), and every channel on the rightmost side in second track (4) is installed with inductor (41), and the front side of second track (4) is connected with limit support (10), and sliding frame (11) is slidably connected on limit support (10), and second screw (12) is threadedly connected on sliding frame (11), and the bottom of second screw (12) is rotatably connected with square connecting block (13), and connecting block (13) is close to sliding frame (11), and cleaning brush (15) is slidably connected in the left side in second track (4), and the top of cleaning brush (15) is connected with connecting frame (14), and the front end of connecting frame (14) is rotatably connected with the upper end of second screw (12), and support frame (2) is equipped with auxiliary assembly.
2. The auxiliary feeder device for a chip mounter according to claim 1, characterized by: The cleaning brush (15) is a carbon fiber brush.
3. An auxiliary feeder device for a chip mounter according to claim 2, characterized in that: The auxiliary assembly includes a stop block (8), a first screw (9), a second motor (16), a gear (17), and a rack (18). The rightmost side of the support frame (2) is threadedly connected with the first screw (9). The top of the first screw (9) is rotatably connected with the stop block (8). The stop block (8) is close to the right end of the second track (4), thereby blocking the channel opening. The rear side of the connecting frame (14) is installed with the second motor (16). The output shaft of the second motor (16) is connected with the gear (17). The rear side wall of the second track (4) is connected with the rack (18). The gear (17) is engaged with the rack (18).
4. The auxiliary feeder device for a chip mounter according to claim 3, wherein: It also includes a first motor (5), a roller (6), and a conveyor belt (7). The top left side of the support frame (2) is rotatably connected with the roller (6). The conveyor belt (7) is wrapped between the rollers (6). The conveyor belt (7) is located below the first track (3) and communicates with the channel of the first track (3). The front right side of the first track (3) is installed with the first motor (5). The output shaft of the first motor (5) is connected with the roller (6).
5. The auxiliary feeder device for a chip mounter according to claim 4, wherein: It also includes a rotating frame (19) and a transparent plate (20). The front side of the second track (4) is rotatably connected with the rotating frame (19). The rotating frame (19) is connected with the transparent plate (20). The transparent plate (20) covers the top surface of the second track (4).
6. An auxiliary feeder device for a chip mounter according to claim 5, wherein: The transparent part of the transparent plate (20) is reinforced glass.