Reaction kettle with discharging and filtering functions

Abstract

The utility model relates to the technical field of reaction kettles, in particular to a reaction kettle with discharging and filtering functions, which comprises a support frame, a reaction mechanism is arranged at the top of the support frame, a stirring mechanism is arranged in the reaction mechanism, a box body is arranged on the surface of the support frame, a filtering mechanism is arranged in the box body, and the filtering mechanism is arranged in the box body. According to the reaction kettle with the discharging and filtering functions, by arranging the filtering mechanism, raw materials obtained after reaction in the reaction kettle can be filtered, crude products are prevented from appearing, the quality of the raw materials is prevented from being affected, the filtering effect is improved by arranging two layers of filtering plates, the filtering plates are connected with the shell by arranging bolts and nuts, and therefore the filtering effect is improved. A filter plate can be detached, the filter plate can be conveniently cleaned and replaced, a second motor is arranged, and a rotating wheel, a movable rod and a telescopic rod are matched, so that the filter plate can be filtered, the filtering speed is increased, and raw materials after reaction are prevented from being accumulated on the filter plate.

Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, specifically to a reaction vessel with discharge filtration function. Background Technology

[0002] Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical and food industries. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization and condensation. A reactor consists of a vessel body, vessel cover, jacket, agitator, transmission device, discharge device and so on.

[0003] When the reaction of raw materials is completed in the reactor, large pieces of coarse product will appear, which will affect the quality. However, the raw materials after the reaction still need to be filtered. Current reactors are difficult to filter the raw materials directly after the reaction. Therefore, we propose a reactor with discharge filtration function. Utility Model Content

[0004] One of the technical problems this application aims to solve is that when the reaction of raw materials is completed in the reactor, large pieces of crude product will appear, which will affect the quality. However, the raw materials after the reaction still need to be filtered, and the current reactors are difficult to filter the raw materials directly after the reaction.

[0005] To solve the above-mentioned technical problems, this application provides a reaction vessel with discharge filtration function, including a support frame, a reaction mechanism is provided on the top of the support frame, a stirring mechanism is provided inside the reaction mechanism, a box is provided on the surface of the support frame, a filtration mechanism is provided inside the box, and the shape of the box is funnel-shaped.

[0006] In some embodiments, the reaction mechanism includes a reaction vessel, with a feed inlet at the top and a discharge pipe at the bottom, a solenoid valve inside the discharge pipe, and the reaction vessel mounted on top of a support frame.

[0007] In some embodiments, the stirring mechanism includes a first motor, a first rotating shaft is mounted on the output end of the first motor, a plurality of stirring paddles are welded to the surface of the first rotating shaft, a connecting rod is provided on the surface of the first rotating shaft, a cleaning brush is respectively mounted on both ends of the connecting rod, a water pump is provided on the top of the reaction vessel, and a water pumping pipe and a water guiding pipe are respectively installed on the input end and the output end of the water pump.

[0008] In some embodiments, the first motor is mounted on top of the reactor, the cleaning brush is adapted to the inner wall of the reactor, and one end of the water guide pipe is connected to the reactor.

[0009] In some embodiments, the filtration mechanism includes a second motor, a second rotating shaft is mounted on the output end of the second motor, a second rotating shaft is mounted on the output end of the second rotating shaft, a wheel is mounted on one end of the second rotating shaft, a third rotating shaft is provided on the surface of the wheel, a movable rod is mounted on the surface of the third rotating shaft, and the other end of the movable rod is movably connected to a housing through the third rotating shaft. The second motor is disposed on the surface of the housing.

[0010] In some embodiments, the filtration mechanism includes a telescopic rod, one end of which passes through the housing and is connected to the casing. A filter plate is installed inside the casing, and bolts and nuts are provided on the surface of the filter plate. The filter plate is connected to the casing by bolts and nuts.

[0011] This utility model has at least the following beneficial effects:

[0012] By setting up a filtration mechanism, the raw materials that have completed the reaction in the reactor can be filtered to avoid the presence of coarse products that could affect the quality of the raw materials. By setting up two layers of filter plates, the filtration effect is improved. By setting bolts and nuts to connect the filter plates to the shell, the filter plates can be disassembled for easy cleaning and replacement. By setting up a second motor, in conjunction with a rotating wheel, movable rod, and telescopic rod, the filter plates can be filtered, increasing the filtration speed and preventing the raw materials that have completed the reaction from accumulating on the filter plates. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the first three-dimensional structure of the present invention;

[0015] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0016] Figure 4 This is a schematic diagram of the second three-dimensional structure of the present invention.

[0017] In the diagram: 1-Support frame; 2-Reaction mechanism; 201-Reaction vessel; 202-Inlet; 203-Discharge pipe; 204-Solenoid valve; 3-Stirring mechanism; 301-First motor; 302-First rotating shaft; 303-Stirring paddle; 304-Connecting rod; 305-Cleaning brush; 306-Water pump; 307-Water suction pipe; 308-Water guide pipe; 4-Box body; 5-Filtering mechanism; 501-Second motor; 502-Second rotating shaft; 503-Roller; 504-Moving rod; 505-Third rotating shaft; 506-Telescopic rod; 507-Shell; 508-Filter plate; 509-Bolts and nuts. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides a technical solution: a reaction vessel with discharge and filtration function, including a support frame 1, a reaction mechanism 2 is provided on the top of the support frame 1, a stirring mechanism 3 is provided inside the reaction mechanism 2, a box 4 is provided on the surface of the support frame 1, a filtration mechanism 5 is provided inside the box 4, and the shape of the box 4 is funnel-shaped.

[0020] Specifically, the reaction mechanism 2 includes a reaction vessel 201. The top of the reaction vessel 201 is provided with a feed inlet 202, and the bottom of the reaction vessel 201 is provided with a discharge pipe 203. The discharge pipe 203 is equipped with a solenoid valve 204. The reaction vessel 201 is located on the top of the support frame 1. The raw materials to be reacted are fed into the reaction vessel 201 through the feed inlet 202. Then, by opening the solenoid valve 204 inside the discharge pipe 203, the raw materials that have completed the reaction are discharged from the reaction vessel 201 through the discharge pipe 203.

[0021] Specifically, the stirring mechanism 3 includes a first motor 301, a first rotating shaft 302 mounted on the output end of the first motor 301, multiple stirring paddles 303 welded to the surface of the first rotating shaft 302, a connecting rod 304 provided on the surface of the first rotating shaft 302, and cleaning brushes 305 respectively mounted on both ends of the connecting rod 304. A water pump 306 is provided on the top of the reaction vessel 201, and a water pump 307 and a water guide pipe 308 are respectively installed on the input and output ends of the water pump 306. The first motor 301 is mounted on the top of the reaction vessel 201, the cleaning brushes 305 are adapted to the inner wall of the reaction vessel 201, and one end of the water guide pipe 308... The end is connected to the reactor 201. The raw materials to be reacted are put into the reactor 201 through the feed port 202. The first motor 301 drives the first rotating shaft 302 to rotate, which causes the stirring paddle 303 to rotate and stir the raw materials, making them evenly mixed and accelerating the reaction speed. The external water pipe is connected to the water pump 307, and water is added to the reactor 201 through the water pump 306 and the water guide pipe 308. The first motor 301 drives the first rotating shaft 302 to rotate, which causes the connecting rod 304 to rotate, which in turn causes the cleaning brush 305 to rotate, and the cleaning brush 305 to scrub the inner wall of the reactor 201.

[0022] Specifically, the filter mechanism 5 includes a second motor 501, a second rotating shaft 502 mounted at the output end of the second motor 501, a second rotating shaft 502 mounted at the output end of the second rotating shaft 502, a rotating wheel 503 mounted at one end of the second rotating shaft 502, a third rotating shaft 505 disposed on the surface of the rotating wheel 503, a movable rod 504 mounted on the surface of the third rotating shaft 505, and a housing 507 movably connected to the other end of the movable rod 504 via the third rotating shaft 505. The second motor 501 is disposed on the surface of the housing 4. The filter mechanism 5 includes a telescopic rod 506, one end of which penetrates the housing 4 and connects to the housing 507. A filter plate 508 is installed inside the housing 507, and bolts and nuts 509 are disposed on the surface of the filter plate 508. The filter plate 508 is connected to the housing 507 via bolts and nuts 509. Bolt and nut 509 are connected to housing 507. The reacted raw material falls into the filter plate 508 inside housing 507 through discharge pipe 203. The second motor 501 drives the second rotating shaft 502 to rotate, causing the rotating wheel 503 to rotate. Through movable rod 504, third rotating shaft 505, and telescopic rod 506, housing 507 can be shaken, thereby causing filter plate 508 to shake and filter the reacted raw material. By setting two filter plates 508, the filtration effect is increased. The filtered raw material is discharged through the bottom of box 4. When filter plate 508 needs to be cleaned, bolt and nut 509 is removed, filter plate 508 is taken out from inside housing 507, and filter plate 508 is cleaned or replaced, improving the practicality of this device.

[0023] All electrical devices in this invention are powered by an external power source;

[0024] Working principle: The raw materials to be reacted are fed into the reactor 201 through the feed inlet 202. The first motor 301 drives the first rotating shaft 302 to rotate, causing the stirring paddle 303 to rotate, stirring the raw materials and ensuring uniform mixing, thus accelerating the reaction speed. Then, by opening the solenoid valve 204 inside the discharge pipe 203, the reacted raw materials fall through the discharge pipe 203 onto the filter plate 508 inside the shell 507. The second motor 501 drives the second rotating shaft 502 to rotate, causing the rotating wheel 503 to rotate. Through the movable rod 504, the third rotating shaft 505, and the telescopic rod 506, the shell 507 can be shaken, causing the filter plate 508 to shake, filtering the reacted raw materials and allowing them to pass through. By setting two filter plates 508, the filtration effect is increased. The filtered raw material is discharged through the bottom of the box 4. After use, water is added to the reactor 201 through an external water pipe connected to a water pump 306 and a water guide pipe 308. The first motor 301 drives the first rotating shaft 302 to rotate, which in turn rotates the connecting rod 304, thereby rotating the cleaning brush 305. The cleaning brush 305 scrubs the inner wall of the reactor 201, which can clean the reactor 201 after use. When the filter plate 508 needs to be cleaned, the bolts and nuts 509 are removed, and the filter plate 508 is taken out from the inside of the housing 507 for cleaning or replacement, which improves the practicality of this device.

[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reaction kettle with a discharge filtering function, comprising a support frame (1), characterized in that: The top of the support frame (1) is provided with a reaction mechanism (2), the inside of the reaction mechanism (2) is provided with a stirring mechanism (3), the surface of the support frame (1) is provided with a box body (4), the inside of the box body (4) is provided with a filtering mechanism (5), and the box body (4) is funnel-shaped.

2. The reaction kettle with a discharge filtering function according to claim 1, characterized in that: The reaction mechanism (2) comprises a reaction kettle (201), the top of the reaction kettle (201) is provided with a feeding port (202), the bottom of the reaction kettle (201) is provided with a discharge pipe (203), the inside of the discharge pipe (203) is provided with a solenoid valve (204), and the reaction kettle (201) is arranged at the top of the support frame (1).

3. The reaction kettle with a discharge filtering function according to claim 2, characterized in that: The stirring mechanism (3) comprises a first motor (301), the output end of the first motor (301) is provided with a first rotating shaft (302), the surface of the first rotating shaft (302) is welded with a plurality of stirring paddles (303), the surface of the first rotating shaft (302) is provided with a connecting rod (304), the two ends of the connecting rod (304) are respectively provided with cleaning brushes (305), the top of the reaction kettle (201) is provided with a water pump (306), and the input end and the output end of the water pump (306) are respectively provided with a water suction pipe (307) and a water guide pipe (308).

4. The reaction kettle with a discharge filtering function according to claim 3, characterized in that: The first motor (301) is arranged at the top of the reaction kettle (201), the cleaning brushes (305) are matched with the inner wall of the reaction kettle (201), and one end of the water guide pipe (308) is connected with the reaction kettle (201).

5. The reaction kettle with a discharge filtering function according to claim 1, characterized in that: The filtering mechanism (5) comprises a second motor (501), the output end of the second motor (501) is provided with a second rotating shaft (502), one end of the second rotating shaft (502) is provided with a rotating wheel (503), the surface of the rotating wheel (503) is provided with a third rotating shaft (505), the surface of the third rotating shaft (505) is provided with a movable rod (504), the other end of the movable rod (504) is movably connected with a shell (507) through the third rotating shaft (505), and the second motor (501) is arranged on the surface of the box body (4).

6. The reaction kettle with a discharge filtering function according to claim 5, characterized in that: The filtering mechanism (5) comprises a telescopic rod (506), one end of the telescopic rod (506) penetrates through the box body (4) and is connected with the shell (507), the inside of the shell (507) is provided with a filter plate (508), the surface of the filter plate (508) is provided with a bolt and a nut (509), and the filter plate (508) is connected with the shell (507) through the bolt and the nut (509).

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