Auxiliary reaction device of ethoxylation double-circulation reactor
By designing an ethoxylation dual-circulation reactor and employing structures such as a sealed cover, electric actuator, and insulation cotton, the problem of low heat transfer efficiency in traditional reactors was solved, resulting in a reduction in reaction time and an increase in production efficiency.
Patent Information
- Application Number
- CN202423276408.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional reactors have low heat transfer efficiency, resulting in long reaction times and affecting production efficiency.
An ethoxylation dual-circulation reactor was designed, employing a sealed cover, electric actuator, and insulation cotton to improve the reactor's sealing and stability. Internal pressure was monitored by a detector to achieve automatic lifting and temperature control.
It accelerates reaction time, improves production efficiency, reduces material spillage and heat loss, and enhances equipment stability and safety.
Smart Images
Figure CN223760994U_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of auxiliary reaction technology, specifically an auxiliary reaction device for an ethoxylation dual-circulation reactor. Background Technology
[0002] The dual-circulation reactor is designed to overcome these shortcomings of traditional reactors. It employs a special internal structure that creates two circulating flow paths for the reactants. This dual-circulation structure significantly improves the mixing effect of the reactants. For example, by rationally designing the circulation channels and feed locations, ethylene oxide and reactants containing active hydrogen can fully contact and mix at multiple points, reducing stratification and making the reaction more uniform.
[0003] However, traditional reactors have low heat transfer efficiency and cannot react with materials quickly and effectively, resulting in a long reaction time and affecting production efficiency.
[0004] Therefore, this utility model provides an auxiliary reaction device for an ethoxylation dual-circulation reactor. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: An auxiliary reaction device for an ethoxylation dual-circulation reactor, comprising a base plate; a reaction chamber fixedly connected to the top of the base plate; a pair of rotating shafts rotatably connected to the top of the reaction chamber; sealing covers fixedly connected to the surfaces of the rotating shafts; one of the sealing covers has a protrusion on its side wall; the other sealing cover has a groove on its side wall; the pair of sealing covers are mutually engaging; an air inlet pipe is connected to the side wall of the reaction chamber; a first valve is fixedly connected to the middle of the air inlet pipe. By providing this device, the reaction time of the reactor to the material can be accelerated, thereby improving production efficiency. Simultaneously, because the sealing covers are provided on the top of the reaction chamber and interlock during operation, the sealing performance of the middle part of the reaction chamber is improved.
[0007] Preferably, a first electric actuator is fixedly connected to the bottom of the reaction chamber; a tray is fixedly connected to the top of the first electric actuator. By providing this device at the bottom of the reaction chamber, automatic lifting and lowering of the reactor can be achieved, maintaining stable operation during the lifting and lowering process, and reducing problems such as shaking and vibration when the reactor enters the reaction chamber, which could lead to spillage of materials inside the reactor.
[0008] Preferably, a plurality of second electric actuators are fixedly connected to the middle of the reaction chamber; a limit plate is fixedly connected to the end of each of the second electric actuators. By providing this device in the middle of the reaction chamber, the reactor can be fixed, reducing the possibility of displacement or tilting of the reactor during the reaction process inside the chamber, which could lead to spillage of materials inside the reactor. At the same time, it can improve the stability of the equipment during operation.
[0009] Preferably, multiple rubber pads are fixed to the surface of the limiting plate. By providing this device on the surface of the limiting plate, friction or scratches on the reactor surface caused by the limiting plate when fixing the reactor can be reduced, and the stability of the limiting plate in fixing the reactor can be improved.
[0010] Preferably, thermal insulation cotton is fixedly attached to the top of the base plate; the end of the thermal insulation cotton is fixedly attached to the reaction chamber; and the thermal insulation cotton is wrapped around the middle of the reaction chamber. By providing thermal insulation cotton on the outer wall of the reaction chamber, the internal temperature of the reaction chamber can be kept uniform, reducing the impact on the reactor's reaction effect on the materials due to heat loss inside the reaction chamber.
[0011] Preferably, a detector is installed on the side wall of the reaction chamber; a pressure relief pipe is connected to the side wall of the reaction chamber; and a second valve is fixedly connected to the middle of the pressure relief pipe. This device allows for real-time monitoring of pressure changes inside the reaction chamber, enabling precise control of the internal pressure and improving equipment safety during operation.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. The auxiliary reaction device for an ethoxylation dual-circulation reactor described in this utility model can accelerate the reaction time of the reactor to the material, thereby improving production efficiency. At the same time, the sealing cover at the top of the reaction tank fits into each other during operation, which helps to improve the sealing of the middle part of the reaction tank.
[0014] 2. The auxiliary reaction device for the ethoxylation dual-circulation reactor described in this utility model, by having this device installed at the bottom of the reaction tank, can realize the automatic lifting and lowering action of the reactor. During the lifting and lowering process, it can maintain stable operation and reduce the occurrence of problems such as shaking and vibration when the reactor enters the reaction tank, which may cause the material inside the reactor to spill. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] Figure 1 This is a perspective view of the present invention;
[0017] Figure 2 This is a front view of the sealing cap in this utility model;
[0018] Figure 3This is a schematic diagram of the cooperation between the tray and the limiting plate in this utility model;
[0019] Figure 4 This is a schematic diagram of the limiting plate in this utility model;
[0020] Figure 5 This is a schematic diagram of the cooperation between the detector and the pressure relief tube in this utility model;
[0021] In the diagram: 1. Base plate; 11. Reaction chamber; 12. Rotating shaft; 13. Sealing cover; 14. Air inlet pipe; 15. First valve; 2. First electric actuator; 21. Tray; 3. Second electric actuator; 31. Limiting plate; 4. Rubber pad; 5. Insulation cotton; 6. Detector; 61. Pressure relief pipe; 62. Second valve. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] like Figures 1 to 2 As shown in the embodiment of this utility model, an auxiliary reaction device for an ethoxylation dual-circulation reactor includes a base plate 1; a reaction chamber 11 is fixedly connected to the top of the base plate 1; a pair of rotating shafts 12 are rotatably connected to the top of the reaction chamber 11; a sealing cover 13 is fixedly connected to the surface of the rotating shaft 12; one of the sealing covers 13 has a protrusion on its side wall; the other sealing cover 13 has a groove on its side wall; the pair of sealing covers 13 are mutually fitted; an air inlet pipe 14 is connected to the side wall of the reaction chamber 11; a first valve 15 is fixedly connected to the middle of the air inlet pipe 14. During operation, the sealing cover 13 is first opened by rotating the rotating shaft 12, then the reactor is placed inside the reaction chamber 11, then the sealing cover 13 is closed to make them interlock, then the end of the air inlet pipe 14 is connected to a heating device, and then the air inlet pipe 14 is opened to allow it to perform an auxiliary reaction in the reactor. By equipping this device, the reaction time of the reactor to the material can be accelerated, thereby improving production efficiency. At the same time, since a sealing cover 13 is provided on the top of the reaction chamber 11, which fits into each other during operation, it helps to improve the sealing of the middle part of the reaction chamber 11.
[0024] like Figure 2 As shown, a first electric actuator 2 is fixedly connected to the bottom of the reaction chamber 11; a tray 21 is fixedly connected to the top of the first electric actuator 2. By providing this device at the bottom of the reaction chamber 11, when the reactor enters the reaction chamber 11, the first electric actuator 2 can be controlled to extend or retract first, then the reactor can be placed on top of the tray 21, and then the tray 21 can be controlled to return to its original position. This setting enables automatic lifting and lowering of the reactor, maintaining stable operation during the lifting and lowering process, and reducing the occurrence of problems such as shaking and vibration that could cause spillage of materials inside the reactor when the reactor enters the reaction chamber 11.
[0025] like Figure 4 As shown, a plurality of second electric actuators 3 are fixedly connected to the middle of the reaction chamber 11; a limiting plate 31 is fixedly connected to the end of the second electric actuator 3. After the reactor is placed inside the reaction chamber 11, the second electric actuators 3 are controlled to extend and retract. At this time, the limiting plate 31 moves toward the reactor. When the surface of the limiting plate 31 contacts the reactor, the second electric actuators 3 stop extending and retracting. By providing this device in the middle of the reaction chamber 11, the reactor can be fixed, reducing the possibility of displacement or tilting of the reactor during the reaction process inside the reaction chamber 11, which could lead to spillage of materials inside the reactor. At the same time, it can improve the stability of the equipment during operation.
[0026] like Figures 3 to 4 As shown, multiple rubber pads 4 are fixed to the surface of the limiting plate 31. When the limiting plate 31 fixes the reactor, the shape of the rubber pads 4 changes as the second electric push rod 3 extends and retracts. At this time, the rubber pads 4 first adhere to the surface of the reactor. By providing this device on the surface of the limiting plate 31, the friction or scratching of the reactor surface caused by the limiting plate 31 when fixing the reactor can be reduced. At the same time, the stability of the limiting plate 31 in fixing the reactor can be improved.
[0027] like Figure 1 As shown, a heat-insulating cotton 5 is fixedly attached to the top of the base plate 1; the end of the heat-insulating cotton 5 is fixedly attached to the reaction chamber 11; the heat-insulating cotton 5 is wrapped around the middle of the reaction chamber 11. By providing heat-insulating cotton 5 on the outer wall of the reaction chamber 11, the heat-insulating cotton 5 can reduce heat loss during operation through its own heat-insulating properties. Through this device, the internal temperature of the reaction chamber 11 can be kept uniform, reducing the impact on the reactor's reaction effect on the materials due to heat loss inside the reaction chamber 11.
[0028] like Figure 5 As shown, a detector 6 is installed on the side wall of the reaction chamber 11; a pressure relief pipe 61 is connected to the side wall of the reaction chamber 11; and a second valve 62 is fixedly connected to the middle of the pressure relief pipe 61. During operation, by providing this device on the side wall of the reaction chamber 11, the internal temperature and pressure of the reaction chamber 11 can be detected in real time. When the internal pressure of the reaction chamber 11 is too high, the second valve 62 is opened to reduce the pressure inside the reaction chamber 11 through the pressure relief pipe 61. Through this device, the pressure change inside the reaction chamber 11 can be monitored in real time, so as to accurately control the internal pressure of the reaction chamber 11 and improve the safety of the equipment during operation.
[0029] The working principle is as follows: First, open the sealing cover 13, then place the reactor inside the reaction chamber 11, and then close the sealing cover 13 to make them fit together. Next, connect the end of the air inlet pipe 14 to the heating device, and then open the air inlet pipe 14 to assist the reactor in the reaction. Because this device is provided at the bottom of the reaction chamber 11, when the reactor enters the reaction chamber 11, the first electric actuator 2 can be controlled to extend or retract, then the reactor can be placed on top of the tray 21, and then the tray 21 can be controlled to return to its original position. After the reactor is placed inside the reaction chamber 11, the second electric actuator 3 can be controlled to extend or retract. At this time, the limiting plate 31 moves towards the reactor. When the limiting plate 31 contacts the reactor, the second electric push rod 3 stops extending and retracting. When the limiting plate 31 fixes the reactor, the shape of the rubber pad 4 changes as the second electric push rod 3 extends and retracts. At this time, the rubber pad 4 first adheres to the surface of the reactor. By providing insulation cotton 5 on the outer wall of the reaction chamber 11, the insulation cotton 5 can reduce heat loss through its own insulation properties during operation. By providing this device on the side wall of the reaction chamber 11, the internal temperature and pressure of the reaction chamber 11 can be detected in real time. When the internal pressure of the reaction chamber 11 is too high, the second valve 62 is opened to reduce the pressure inside the reaction chamber 11 through the pressure relief pipe 61.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An ethoxylation double loop reactor assisted reaction apparatus comprising a base plate (1); characterized in that: The bottom plate (1) top fixed reaction box (11);The reaction box (11) top rotationally connected with a pair of shaft (12);The surface of the shaft (12) is fixed with a sealing cover (13);One of the sealing cover (13) side wall is provided with a convex;Another sealing cover (13) side wall is provided with a groove;A pair of sealing cover (13) each other matching relationship;The reaction box (11) side wall is communicated with the air pipe (14);The air pipe (14) middle fixed with first valve (15).
2. The ethoxylation double loop reactor assisted reaction apparatus according to claim 1, wherein: The reaction box (11) bottom fixed with first electric push rod (2);The first electric push rod (2) top fixed with tray (21).
3. The ethoxylation double loop reactor assisted reaction apparatus of claim 2, wherein: The reaction box (11) middle fixed with a plurality of second electric push rod (3);The second electric push rod (3) end fixed with a limit plate (31).
4. The ethoxylation double loop reactor assisted reaction apparatus of claim 3, wherein: The limit plate (31) surface fixed with a plurality of rubber pad (4).
5. The ethoxylation double loop reactor assisted reaction apparatus of claim 4, wherein: The bottom plate (1) top fixed with thermal insulation cotton (5);The thermal insulation cotton (5) end and reaction box (11) fixed;The thermal insulation cotton (5) wrapped in the reaction box (11) middle.
6. The ethoxylation double loop reactor assisted reaction apparatus of claim 5, wherein: The reaction box (11) side wall is provided with detector (6);The reaction box (11) side wall is communicated with the exhaust pipe (61);The exhaust pipe (61) middle fixed with second valve (62).