Intelligent adjusting device for discharge port of multi-cylinder hydraulic cone crusher

The intelligent control system automatically adjusts the discharge port size of the multi-cylinder hydraulic cone crusher, solving the problems of lag and inefficiency caused by manual observation and adjustment. It enables rapid, non-stop discharge port adjustment, improving production efficiency and saving labor costs.

CN223761082UActive Publication Date: 2026-01-06SHANGHAI SANME HEAVY MINING MACHINERY CO LTD
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Patent Information

Application Number
CN202422584229.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2026-01-06
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The adjustment of the discharge port size of existing multi-cylinder hydraulic cone crushers relies on manual observation and adjustment, which has the problems of lag and low efficiency.

Method used

The system adopts an intelligent control system, which automatically adjusts the size of the discharge port through a PLC control cabinet and a signal acquisition system. It also uses proximity switches to collect the rotation of the pinion gear, enabling rapid adjustment without stopping the machine.

Benefits of technology

It improves the speed of discharge port adjustment, saves labor costs, increases production efficiency, and avoids machine downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

A crushing wall assembly is arranged in a lower machine frame, a mortar wall pricking assembly is arranged above the crushing wall assembly, a discharging opening is formed between a fixed cone lining plate of the mortar wall pricking assembly and a movable cone lining plate of the crushing wall assembly, the mortar wall pricking assembly comprises a connecting outer wall, and the connecting outer wall is connected with a discharging opening of the crushing wall assembly. First threads are arranged on the circumference of the outer side of the connecting outer wall, a driving ring is arranged above the mortar pricking wall assembly in a sleeving mode, the inner ring face of the driving ring comprises second threads arranged longitudinally, the second threads are connected with the first threads in a matched mode, the outer ring face of the driving ring is provided with a large gear ring, the large gear ring is perpendicularly meshed with a small gear, and the small gear is connected with a hydraulic motor; the PLC electric control cabinet is in driving connection with the hydraulic motor, and the proximity switch collects the rotation amount of the small gear and transmits a data signal to the PLC electric control cabinet through a signal line. According to the invention, the multi-cylinder hydraulic cone crusher can quickly adjust the ore discharge port in a non-stop state, so that the labor cost is saved, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of multi-cylinder hydraulic cone crushers, and in particular relates to an intelligent adjustment device for the discharge port of a multi-cylinder hydraulic cone crusher. Background Technology

[0002] With the rapid development of the construction industry, the variety of aggregates of different specifications has increased. Cone crushers, as one of the most important pieces of equipment, are also currently popular crushing machines. They are commonly used in the crushing and processing of various ores. Due to their high output, good stability, and long service life, cone crushers are widely used in the market. In daily operation, one of the important factors affecting the output of a cone crusher is the size of the discharge opening. Operators must be proficient in adjusting the size of the discharge opening to ensure smooth production and that the particle size of the finished aggregate meets the requirements. In existing multi-cylinder hydraulic cone crushers, the size of the discharge opening is adjusted by an observer who observes the size of the aggregate particles near the discharge opening to determine the opening size, and then manually adjusts the discharge opening size. Under this method, changes in aggregate size are only visible to the naked eye when the liner wears significantly. This observation of aggregate changes at this point has a large lag, and this method requires manual intervention, resulting in low efficiency. Utility Model Content

[0003] To address the aforementioned problems, this invention provides an intelligent adjustment device for the discharge opening of a multi-cylinder hydraulic cone crusher that can quickly and intelligently adjust the size of the discharge opening. This device allows for rapid adjustment of the discharge opening even when the machine is not stopped, saving labor costs and improving production efficiency.

[0004] To solve the above technical problems, this utility model provides the following technical solution: an intelligent adjustment device for the discharge port of a multi-cylinder hydraulic cone crusher, comprising a multi-cylinder hydraulic cone crusher, the multi-cylinder hydraulic cone crusher comprising a lower frame, a crushing wall assembly disposed within the lower frame, a mortar wall assembly disposed above the crushing wall assembly, a discharge port being formed between the fixed cone liner of the mortar wall assembly and the moving cone liner of the crushing wall assembly, the mortar wall assembly comprising a connecting outer wall, a first thread disposed on the outer circumference of the connecting outer wall, a drive ring sleeved above the mortar wall assembly, the drive ring comprising an inner ring surface and an outer ring surface, the inner ring surface comprising a longitudinally arranged second thread, the second thread engaging with the first thread, the outer ring surface comprising a large gear ring, the large gear ring vertically meshing with a small gear, the small gear being connected to a hydraulic motor;

[0005] It also includes an intelligent control system, which includes a PLC control cabinet that drives a controller connected to the hydraulic motor. It also includes a signal acquisition system, which includes a proximity switch that acquires the rotation of the pinion and transmits the data signal to the PLC control cabinet via a signal line.

[0006] Preferably, the lower part of the first thread is connected to a support sleeve, the support sleeve including at least an inner sleeve surface, the inner sleeve surface being provided with a third thread, the third thread engaging with the first thread.

[0007] Preferably, the support sleeve is connected to the lower frame, and a plurality of release cylinders are arranged circumferentially between the support sleeve and the lower frame.

[0008] Preferably, the support sleeve is connected to a locking ring, the locking ring including at least a second inner ring surface, the second inner ring surface being provided with a fourth thread, the fourth thread being fitted onto the outer ring of the first thread.

[0009] Preferably, a locking hole is provided between the locking ring and the support sleeve, a positioning sleeve is provided in the locking hole, and the locking ring and the support sleeve are connected by bolts and washers.

[0010] Preferably, a cylinder groove is provided between the locking ring and the support sleeve, and a locking cylinder is provided in the cylinder groove.

[0011] Compared with the prior art, the beneficial effects that this utility model can achieve are:

[0012] This invention improves the speed of adjusting the discharge port size of a cone crusher. When adjusting the discharge port, the size of the discharge port can be quickly determined through the central control screen of the PLC control cabinet, instead of determining it by observing the size of the aggregate. This avoids the trouble of stopping the machine for manual discharge, saves labor costs, and at the same time achieves the purpose of protecting the machine. Attached Figure Description

[0013] Figure 1 This is a cross-sectional structural diagram and an enlarged schematic diagram of a partial structure of this embodiment;

[0014] Figure 2 This is a top view of this embodiment;

[0015] The components are: 1. Proximity switch, 2. Support sleeve, 3. Bolt, 4. Positioning sleeve, 5. Washer, 6. Locking ring, 7. Locking cylinder, 9. Large gear ring, 10. Small gear, 11. Hydraulic motor, 12. Release cylinder, 13. Lower frame, 14. Jaw wall assembly, 15. First thread, 16. Drive ring, 17. Second thread, 18. Third thread, 19. Fourth thread, A. Discharge port. Detailed Implementation

[0016] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described herein without creative effort are all within the protection scope of this utility model. Unless otherwise specified, the experimental methods in the following embodiments are conventional methods, and the materials and reagents used in the following embodiments are commercially available unless otherwise specified.

[0017] Example 1

[0018] like Figure 1 and 2 As shown, an intelligent adjustment device for the discharge port of a multi-cylinder hydraulic cone crusher includes a multi-cylinder hydraulic cone crusher. The multi-cylinder hydraulic cone crusher includes a lower frame 13, within which a crushing wall assembly 8 is disposed. A mortar wall assembly 14 is disposed above the crushing wall assembly 8. A discharge port A is formed between the fixed cone liner of the mortar wall assembly 14 and the moving cone liner of the crushing wall assembly. The mortar wall assembly 14 includes a connecting outer wall, with a first thread 15 on the outer circumference of the connecting outer wall. A drive ring 16 is fitted above the mortar wall assembly 14, the drive ring 16 including an inner ring surface and an outer ring surface. The inner annular surface includes a longitudinally arranged second thread 17, which mates with the first thread 15. The outer annular surface is provided with a large gear ring 9, which vertically meshes with a pinion 10. The pinion 10 is connected to a hydraulic motor 11. The system also includes an intelligent control system, which includes a PLC control cabinet. The PLC control cabinet drives a controller connected to the hydraulic motor 11. The system also includes a signal acquisition system, which includes a proximity switch 1. The proximity switch 1 acquires the rotation of the pinion 10 and transmits the data signal to the PLC control cabinet via a signal line.

[0019] The working principle of this embodiment is as follows: When the hydraulic motor 11 is working, the small gear 10 of the hydraulic motor rotates, driving the large gear ring 9 to rotate. Then, the mortis wall assembly 14 moves up and down due to the threaded connection with the support sleeve 2, thereby changing the discharge port A. The number of gear teeth rotated and the pitch movement data of the support sleeve 2, which are counted by the gear sensor proximity switch 1, are transmitted to the PLC control cabinet through the signal line. The computer program automatically calculates the size of the discharge port A and displays it on the central control screen of the PLC control cabinet. When it is necessary to adjust the size of the discharge port A, the PLC control cabinet controls the hydraulic motor to adjust the forward and reverse rotation of the small gear, thereby adjusting the forward and reverse rotation of the large gear ring, and thus adjusting the size of the discharge port A.

[0020] In other specific embodiments, the lower part of the first thread 15 is connected to a support sleeve 2. The support sleeve 2 includes at least an inner sleeve surface, on which a third thread 18 is provided. The third thread 18 mates with the first thread 15. The support sleeve 2 is connected to the lower frame 13, and a plurality of release cylinders 12 are arranged circumferentially between the support sleeve 2 and the lower frame 13. The support sleeve 2 is connected to a locking ring 6, which includes at least a second inner ring surface. The second inner ring surface is provided with a fourth thread 19, which mates with the outer ring of the first thread 15. A locking hole is provided between the locking ring 6 and the support sleeve 2. A positioning sleeve 4 is provided in the locking hole, and the locking ring 6 and the support sleeve 2 are connected by bolts 3 and washers 5. A cylinder groove is provided between the locking ring 6 and the support sleeve 2, and a locking cylinder 7 is provided in the cylinder groove.

[0021] The support sleeve 2 is connected to the lower frame 13 via the release cylinder 12. The locking ring 6 and the support sleeve 2 are connected to the gasket 5 via the positioning sleeve 4, bolt 3, and bolt 3. The locking ring 6 can move up and down via the positioning sleeve 4. The bolt 3 connects the positioning sleeve 4 and the support sleeve 2 and limits the movement of the locking ring 6. The locking cylinder 7 is installed in the cylinder groove between the locking ring 6 and the support sleeve 2. When the locking cylinder 7 is not pressing, the locking ring 6 is pressed onto the support sleeve 2 by gravity. When the locking cylinder 7 presses, it lifts the locking ring 6. The acetabular wall assembly 14 is connected to the support sleeve 2 via the first thread. The first thread of the acetabular wall assembly 14 also engages with the second thread of the drive ring and the third and fourth threads of the support sleeve 2 and the locking ring 6. When the locking ring 6 is lifted by the locking cylinder 7, the acetabular wall assembly 14 is tightened by the threads. When the locking cylinder depressurizes, it can loosen the acetabular wall assembly 14.

[0022] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0023] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An intelligent discharge setting device for a multi-cylinder hydraulic cone crusher, comprising a multi-cylinder hydraulic cone crusher, characterized in that: The multi-cylinder hydraulic cone crusher comprises a lower frame, a crushing wall assembly arranged in the lower frame, a mortise wall assembly arranged above the crushing wall assembly, a fixed cone liner of the mortise wall assembly and a movable cone liner of the crushing wall assembly forming a discharge port, the mortise wall assembly comprising a connecting outer wall, a first thread arranged on the outer side of the connecting outer wall, a driving ring arranged above the mortise wall assembly, the driving ring comprising an inner ring surface and an outer ring surface, the inner ring surface comprising a second thread arranged longitudinally, the second thread being connected with the first thread, the outer ring surface comprising a large gear ring, the large gear ring being vertically engaged with a pinion, and the pinion being connected with a hydraulic motor; an intelligent control system, the intelligent control system comprising a PLC electric control cabinet, a controller of the PLC electric control cabinet being connected with the hydraulic motor, and a signal acquisition system, the signal acquisition system comprising a proximity switch, the proximity switch acquiring the rotation amount of the pinion and transmitting a data signal to the PLC electric control cabinet through a signal line.

2. A multi-cylinder hydraulic cone crusher discharge port intelligent adjustment device according to claim 1, characterized in that: A lower part of the first thread is connected with a support sleeve, the support sleeve comprising at least an inner sleeve surface, the inner sleeve surface comprising a third thread, and the third thread being connected with the first thread.

3. A multi-cylinder hydraulic cone crusher discharge port intelligent adjustment device according to claim 2, characterized in that: The support sleeve is connected with the lower frame, and a plurality of release cylinders are arranged between the support sleeve and the lower frame.

4. A multi-cylinder hydraulic cone crusher discharge port intelligent adjustment device according to claim 2, characterized in that: The support sleeve is connected with a locking ring, the locking ring comprising at least a second inner ring surface, the second inner ring surface comprising a fourth thread, and the fourth thread being sleeved with the first thread.

5. A multi-cylinder hydraulic cone crusher discharge port intelligent adjustment device according to claim 4, characterized in that: A locking hole is arranged between the locking ring and the support sleeve, a positioning sleeve is arranged in the locking hole, and the locking ring and the support sleeve are connected through bolts and gaskets.

6. A multi-cylinder hydraulic cone crusher discharge port intelligent adjustment device according to claim 4, characterized in that: An oil cylinder groove is arranged between the locking ring and the support sleeve, and a locking oil cylinder is arranged in the oil cylinder groove.