V-shaped powder concentrator with uniform screening function
By introducing flow-guiding and separation components and uniform conveying components into the V-type air classifier, the problem of uneven material distribution was solved, the air classification effect and production efficiency were improved, energy consumption was reduced, and the quality of cement products was enhanced.
Patent Information
- Application Number
- CN202423227766.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Traditional V-type air classifiers suffer from poor air classification due to uneven material distribution, resulting in high screen residue, which affects cement product quality and production efficiency, and increases energy consumption and production costs.
A V-type air classifier with uniform screening was designed. By using a flow guiding component and a uniform conveying component, the material is ensured to be evenly distributed when entering the V-classifier. The air classification effect is improved and the screen residue is reduced by using multiple air inlets and guide plates.
It significantly improved the air separation effect, reduced the amount of residue on the screen, improved cement production efficiency and quality, optimized energy consumption, and achieved green production.
Smart Images

Figure CN223761510U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material powder selection technology, specifically a V-type powder classifier with uniform sieving. Background Technology
[0002] In existing cement production processes, V-type air classifiers are one of the key separation devices. However, traditional V-classifiers have significant shortcomings in terms of material distribution and air separation efficiency. Specifically, materials are often unevenly distributed when entering the V-classifier, resulting in poor air separation and high residue levels. This not only affects the quality and production efficiency of cement products but also increases energy consumption and production costs.
[0003] The existing Chinese utility model patent with publication number CN114160420A discloses a dynamic V-type air classifier comprising: a base; a sorting cylinder installed on the base, the sorting cylinder having an air inlet, an air outlet, a feed inlet, and a discharge outlet; wherein, the sorting cylinder includes a primary sorting cylinder and a secondary sorting cylinder communicating with the interior of the primary sorting cylinder, and a filter plate is provided at the connection between the primary and secondary sorting cylinders; the primary sorting cylinder has at least one set of grading plates, and the top of the secondary sorting cylinder is provided with a separation device, the execution end of the separation device extending into the secondary sorting cylinder. By setting a filter plate between the primary and secondary sorting cylinders, the sand and gravel are separated once, and then the sand and gravel entering the secondary sorting cylinder are separated a second time by the separation device. In this way, the fine powder in the sand and gravel is fully separated through two sorting processes, resulting in high-quality sand and gravel.
[0004] Based on the above patent search and the findings of existing equipment, V-type classifiers are one of the key separation devices in the current cement production process. However, traditional V-classifiers have significant shortcomings in terms of material distribution and air separation effect. Specifically, the material is often unevenly distributed when entering the V-classifier, resulting in poor air separation effect and high screen residue. This not only affects the quality and production efficiency of cement products, but also increases energy consumption and production costs. Furthermore, the inability to uniformly feed the material into the V-classifier during screening leads to uneven material screening within the V-classifier. All these problems affect the use of the device. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides a V-type air classifier with uniform screening, which effectively prevents uneven material distribution when entering the V-classifier, which often leads to poor air classification and high screen residue. This not only affects the quality and production efficiency of cement products, but also increases energy consumption and production costs.
[0007] Technical solution
[0008] To achieve the above objectives, the present invention provides the following technical solution: a V-type classifier with uniform screening, comprising a classifier structure component, wherein a flow guiding and separating component is installed at the upper end of the classifier structure component to facilitate uniform distribution of materials and to facilitate subsequent improvement of the flowability and stability of materials during the screening process, and a uniform conveying component is installed at the upper end of the flow guiding and separating component to facilitate uniform conveying of materials.
[0009] The upper end of the flow guiding and separating component is equipped with a storage tank, the inside of the storage tank is equipped with a flow dividing plate, the lower end of the flow dividing plate is equipped with a partition plate, and the upper end of the flow dividing plate is equipped with a flow guiding plate. The flow guiding plate is installed on the upper end of the flow dividing plate to facilitate the uniform distribution of materials in the subsequent process.
[0010] The uniform conveying component has a conveying frame installed at its upper end, a control motor installed on the upper left side of the conveying frame, a spiral installed inside the conveying frame, and a discharge port installed on the right side of the conveying frame. The discharge port is installed at the upper end of the storage tank to facilitate the subsequent discharge of materials into the storage tank.
[0011] As a preferred embodiment of this utility model, the upper end of the powder selection structure component is equipped with a shell, and the upper end of the shell is equipped with a connecting port. An air outlet is installed on the left side of the connecting port, and a first air inlet is installed on the right side of the connecting port. A second air inlet is installed at the lower end of the first air inlet. The powder selection area is installed inside the shell, and a coarse material outlet is installed at the lower end of the shell. The coarse material outlet is installed at the lower end of the shell to facilitate the subsequent discharge of coarse material.
[0012] As a preferred embodiment of this utility model, the upper end of the flow guiding and separating component is equipped with a discharge port, which conveys the evenly distributed material into the interior of the outer shell.
[0013] As a preferred embodiment of this utility model, the upper end of the uniform conveying component is equipped with an input groove, which conveys materials into the interior of the conveying frame for use.
[0014] As a preferred embodiment of this utility model, the flow guiding and separating component is installed at the upper end of the connection port in the powder selection structure component, and the uniform conveying component is installed at the upper end of the storage tank in the flow guiding and separating component.
[0015] As a preferred embodiment of this utility model, the outer shell is generally V-shaped, and the second air inlet is installed on the lower right side of the outer shell.
[0016] As a preferred embodiment of this utility model, the discharge port is installed at the upper end of the connection port, the lower end of the discharge port is an inclined structure, the storage tank is Y-shaped, the number of the diversion plates is three, and the guide plate is a downward inclined structure.
[0017] As a preferred embodiment of this utility model, the outlet is installed at the upper end of the storage tank, the outlet is a bent pipe structure, and the control motor is connected to the spiral through-hole.
[0018] Compared with the prior art, the present invention provides a V-type air classifier with uniform sieving, which has the following beneficial effects:
[0019] 1. This utility model improves the air separation effect by adding an air inlet to the lower end of the outer shell of the powder separation structure component through the design of the detection equipment components. The airflow is made more uniform and stable through the two air inlets, thereby improving the air separation effect. The flow guiding and separating component is equipped with a storage tank, and multiple flow dividers are installed inside the storage tank. The upper end of the flow dividers is equipped with a flow guide plate. By adding auxiliary devices such as flow dividers and distribution plates, the uniform distribution of materials at the V-separator feed inlet is achieved. By achieving uniform distribution of materials at the V-separator feed inlet and optimizing the air separation system, this patent significantly improves the air separation effect, reduces the screen residue, and makes the V-separation process more stable and efficient, thereby improving the overall efficiency and quality of cement production. The optimized V-separator equipment reduces screen residue while also reducing energy consumption and production costs, achieving green production. It effectively prevents the uneven distribution of materials when entering the V-separator equipment, which often leads to poor air separation effect and high screen residue. This not only affects the quality and production efficiency of cement products, but also increases energy consumption and production costs.
[0020] 2. This utility model, through the setting of a uniform conveying component, includes a conveying frame. A control motor is installed at the upper end of the conveying frame, which starts the spiral inside the conveying frame to facilitate the uniform conveying of materials inside the conveying frame. An outlet is installed at the lower end of the conveying frame and at the upper end of the storage tank to facilitate the uniform conveying of materials into the storage tank for use. This effectively prevents uneven material feeding into the V-separator during material screening, which would otherwise lead to uneven material screening inside the V-separator. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the powder selection structure component of this utility model;
[0023] Figure 3 This is a schematic diagram of the flow guiding and separating component of this utility model;
[0024] Figure 4 This is a schematic diagram of the uniform conveying component of this utility model.
[0025] The components include: 1. Powder selection structure component; 101. Outer shell; 102. Connection port; 103. Air outlet; 104. First air inlet; 105. Second air inlet; 106. Powder selection zone; 107. Coarse material outlet; 2. Flow guide zone component; 201. Discharge port; 202. Storage tank; 203. Flow divider plate; 204. Spare plate; 205. Flow guide plate; 3. Uniform conveying component; 301. Input trough; 302. Conveying frame; 303. Control motor; 304. Spiral; 305. Discharge port. Detailed Implementation
[0026] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0027] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] Please see Figure 1 - Figure 4In this embodiment, a V-type classifier with uniform sieving includes: a classifier structure component 1, a flow guiding and separating component 2 installed at the upper end of the classifier structure component 1, a storage tank 202 installed at the upper end of the flow guiding and separating component 2, a flow divider plate 203 installed inside the storage tank 202, a partition plate 204 installed at the lower end of the flow divider plate 203, a flow guide plate 205 installed at the upper end of the flow divider plate 203, a uniform conveying component 3 installed at the upper end of the flow guiding and separating component 2, a conveying frame 302 installed at the upper end of the uniform conveying component 3, a control motor 303 installed on the upper left side of the conveying frame 302, a spiral 304 installed inside the conveying frame 302, and a discharge port 305 installed on the right side of the conveying frame 302.
[0030] Through the above structure: the powder selection structure component 1 facilitates the coarse and fine screening of materials, which is convenient for subsequent use of materials; the flow guiding and separating component 2 facilitates the uniform distribution of materials, which is convenient for improving the flowability and stability of materials during the screening process; and the uniform conveying component 3 facilitates the uniform conveying of materials.
[0031] Please see Figure 1 - Figure 4 The powder selection structure component 1 has a housing 101 installed at its upper end, and a connecting port 102 installed at the upper end of the housing 101. An air outlet 103 is installed on the left side of the connecting port 102, and a first air inlet 104 is installed on the right side of the connecting port 102. A second air inlet 105 is installed at the lower end of the first air inlet 104. A powder selection zone 106 is installed inside the housing 101, and a coarse material inlet 107 is installed at the lower end of the housing 101. The housing 101 has an overall V-shaped structure, and the second air inlet 105 is installed on the lower right side of the housing 101.
[0032] The above structure connects and fixes the internal structure by installing the outer shell 101, facilitating the use of the overall device. The connection port 102 is installed at the upper end of the outer shell 101, facilitating the subsequent pouring of materials into the interior of the outer shell 101. The air outlet 103 is installed on the upper left side of the outer shell 101, facilitating the subsequent exhaust of air. The first air inlet 104 and the second air inlet 105 are used together to improve the efficiency of screening and reduce the screening residue. The powder selection zone 106 is installed inside the outer shell 101, facilitating the subsequent screening of coarse and fine powders. The coarse material outlet 107 is installed at the lower end of the outer shell 101, facilitating the subsequent discharge of coarse material.
[0033] Please see Figure 1 - Figure 4 The upper end of the flow guiding and separating component 2 is equipped with a discharge port 201, which is installed at the upper end of the connecting port 102. The lower end of the discharge port 201 is an inclined structure. The storage tank 202 is Y-shaped. There are three flow dividers 203 and the flow guide 205 is a downward inclined structure.
[0034] With the above structure: the material is evenly distributed and transported into the interior of the outer shell 101 by the installation of the discharge port 201; the storage tank 202 is installed at the upper end of the discharge port 201 to facilitate the subsequent storage of material; the diversion plate 203 and the partition plate 204 are used together to facilitate the subsequent even distribution of material in the storage tank 202; and the guide plate 205 is installed at the upper end of the diversion plate 203 to facilitate the subsequent even distribution of material.
[0035] Please see Figure 1 - Figure 4 The upper end of the uniform conveying component 3 is equipped with an input groove 301, and the outlet 305 is installed at the upper end of the storage groove 202. The outlet 305 is a bent pipe structure, and the control motor 303 is interlocked with the screw 304.
[0036] With the above structure: by installing the input trough 301, the material is transported into the inside of the conveying frame 302 for use. The conveying frame 302 facilitates the uniform transport of the material. The control motor 303 is installed on the upper left side of the conveying frame 302, which facilitates the rotation of the screw 304. The screw 304 is installed inside the conveying frame 302, which facilitates the uniform transport of the material inside the conveying frame 302. The discharge port 305 is installed at the upper end of the storage tank 202, which facilitates the discharge of the material into the storage tank 202.
[0037] In use, firstly, the material is poured into the conveying frame 302 through the input trough 301. A control motor 303 is installed on the upper left side of the conveying frame 302. The control motor 303 starts the screw 304 inside the conveying frame 302, facilitating the uniform conveying of the material inside the conveying frame 302. A discharge port 305 is installed on the upper right side of the conveying frame 302, which is connected to the storage tank 202, facilitating the subsequent conveying of the material into the storage tank 202. The storage tank 202 is equipped with a diversion plate 203 and a partition plate 204. The diversion plate 203 divides and separates the material. A guide plate 205 is installed on the upper end of the diversion plate 203, guiding the flow. The flow plate 205 evenly distributes the material, which facilitates the subsequent improvement of the material's flowability and stability. The lower end of the storage tank 202 is equipped with a discharge port 201, which is connected to the connecting port 102. This facilitates the subsequent conveying of the material to the interior of the outer shell 101 through the connecting port 102. The upper left side of the outer shell 101 is equipped with a first air inlet 104 and a second air inlet 105. When the material is conveyed to the powder selection area 106, the coarse powder and fine powder inside the material are screened by the airflow. The upper right side of the outer shell 101 is equipped with an air outlet 103, through which the air and fine powder are discharged. The lower end of the outer shell 101 is equipped with a coarse material outlet 107, through which the screened coarse material is discharged.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A V-type powder classifier having a uniform classification, characterized by, The application relates to a powder selecting structure assembly (1), which is provided with a flow guiding area division assembly (2) at the upper end of the powder selecting structure assembly (1), a storage groove (202) at the upper end of the flow guiding area division assembly (2), a flow dividing plate (203) in the storage groove (202), a spacing plate (204) at the lower end of the flow dividing plate (203), a flow guiding plate (205) at the upper end of the flow dividing plate (203), a uniform conveying assembly (3) at the upper end of the flow guiding area division assembly (2), a conveying frame (302) at the upper end of the uniform conveying assembly (3), a control motor (303) at the left upper end of the conveying frame (302), a spiral (304) in the conveying frame (302), and a discharge port (305) at the right side of the conveying frame (302).
2. A V-type powder concentrator having uniform screening according to claim 1, characterized in that, The upper end of the powder selecting structure assembly (1) is provided with a shell (101), the upper end of the shell (101) is provided with a connecting port (102), the left side of the connecting port (102) is provided with an air outlet (103), the right side of the connecting port (102) is provided with a first air inlet (104), the lower end of the first air inlet (104) is provided with a second air inlet (105), the inside of the shell (101) is provided with a powder selecting area (106), and the lower end of the shell (101) is provided with a coarse material port (107).
3. A V-type powder concentrator having uniform screening according to claim 1, characterized in that, The upper end of the flow guiding area division assembly (2) is provided with a pouring port (201).
4. A V-type powder concentrator having uniform classification according to claim 1, characterized in that, The upper end of the uniform conveying assembly (3) is provided with an input groove (301).
5. A V-type powder concentrator having uniform classification according to claim 1, characterized in that, The flow guiding area division assembly (2) is arranged at the upper end of the connecting port (102) in the powder selecting structure assembly (1), and the uniform conveying assembly (3) is arranged at the upper end of the storage groove (202) in the flow guiding area division assembly (2).
6. A V-type powder concentrator having uniform classification according to claim 2, characterized in that, The shell (101) is in a V-shaped structure as a whole, and the second air inlet (105) is arranged at the right lower end of the shell (101).
7. A V-type powder concentrator having uniform classification according to claim 3, characterized in that, The pouring port (201) is arranged at the upper end of the connecting port (102), the lower end of the pouring port (201) is in an inclined structure, the storage groove (202) is in a Y-shaped structure, the number of the flow dividing plate (203) is three, and the flow guiding plate (205) is in a downward inclined structure.
8. A V-type powder concentrator having uniform classification according to claim 4, characterized in that, The discharge port (305) is arranged at the upper end of the storage groove (202), the discharge port (305) is in a bent pipe structure, and the control motor (303) is in penetrating connection with the spiral (304).
Citation Information
Patent Citations
Dynamic V-shaped powder concentrator
CN114160420A