Aluminum wire surface cleaning device for aluminum rod production
By using a rotating rod driven by a rotary motor and a bevel gear system to agitate the cleaning fluid, combined with hot air drying and sponge wiping, the problem of incomplete cleaning of aluminum wire surfaces is solved, improving the cleaning efficiency and quality of aluminum rod production.
Patent Information
- Application Number
- CN202520043627.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-09
AI Technical Summary
Existing aluminum wire surface cleaning devices cannot effectively clean the inner side of the wire when the wire body is in the winding state of the wire roller, and the cleaning efficiency is low.
An aluminum wire surface cleaning device was designed. A rotating motor drives a rotating rod and a bevel gear system to make the cleaning liquid vibrate and contact the aluminum wire surface. A hot air blower dries the aluminum wire surface and a sponge wipes it. The device is fixed with rubber sleeves and bolts to ensure the cleaning effect.
It achieves comprehensive cleaning and drying of the aluminum wire surface, improving cleaning efficiency and effectiveness, and ensuring the quality of aluminum rod production.
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Figure CN223761624U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum rod production technology, specifically to an aluminum wire surface cleaning device for aluminum rod production. Background Technology
[0002] Aluminum rods are a widely used aluminum product, commonly used in the manufacture of wires, cables, building materials, vehicle parts, etc. Aluminum rods typically have excellent electrical conductivity, thermal conductivity, and corrosion resistance, making them important in various fields. The production process of aluminum rods usually involves steps such as heating, extrusion, cooling, cutting, and surface treatment.
[0003] The aluminum wire surface cleaning device used in aluminum rod production can be used to clean the surface of aluminum rods, remove impurities and dirt, and improve their surface quality and smoothness. This cleaning device can effectively improve the surface quality of aluminum rods to meet the requirements of the production process. It is suitable for cleaning and pretreatment processes on aluminum rod production lines, which can ensure that the produced aluminum rods meet quality standards and provide a good foundation for subsequent processing and application.
[0004] Existing aluminum wire surface cleaning devices have the following problems: the surface of the wire will be covered with a lot of drawing oil, and the wire needs to be cleaned. Since the wire is mostly in the winding state of the wire roller, direct immersion cleaning of the wire cannot guarantee that the inner wire is cleaned, and the wire cleaning efficiency is low. In order to address the above problems, an aluminum wire surface cleaning device for aluminum rod production is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide an aluminum wire surface cleaning device for aluminum rod production, which solves the problem in the background technology that, since the wire body is mostly in the winding state of the wire roller, direct immersion cleaning of the wire body cannot guarantee that the inner wire body is cleaned, and the wire body cleaning efficiency is low.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an aluminum wire surface cleaning device for aluminum rod production, comprising a cleaning tank, an aluminum wire disposed at the top of the cleaning tank, a wire pressing roller rotatably connected through the middle of the left side of the cleaning tank, a bracket fixedly connected to the middle of the top of the cleaning tank, a take-up roller rotatably connected through the middle of the bracket, a fixed seat fixedly connected to the bottom of the inner wall of the cleaning tank, a fixed pipe fixedly connected to the left side of the fixed seat, a support seat fixedly connected to the bottom of the left end of the fixed pipe, and the support seat fixedly connected to the bottom of the inner wall of the cleaning tank, a rotary motor rotatably connected through the middle of the fixed seat, a rotating rod fixedly connected to the output end of the rotary motor, a uniformly distributed fan blade fixedly connected to the left end of the rotating rod, and a drying component disposed on the right side of the top of the cleaning tank.
[0007] By adopting the above technical solution, the rotary motor drives the rotating rod to rotate, and the rotating rod drives the fan blade to rotate.
[0008] As a further description of the above technical solution: the drying assembly includes a support three, which is fixedly connected to the top right side of the cleaning tank. Two drying rollers are rotatably connected through the middle of the support three. The outer wall of the drying rollers is provided with evenly distributed air outlet holes. A hot air fan is provided on the right side of the cleaning tank. An air outlet pipe is fixedly connected to the output end of the hot air fan, and the air outlet pipe passes through and is rotatably connected to the middle of the drying rollers. The air outlet pipe passes through and is fixedly connected to the rear side of the support three.
[0009] By adopting the above technical solution, the hot air blower delivers hot air into the drying roller through the air outlet pipe, and the hot air is blown out from the air outlet to dry the outer wall of the aluminum wire.
[0010] As a further description of the above technical solution: a bevel gear three is passed through and fixedly connected to the right end of the rotating rod; a bevel gear two is passed through and rotatably connected to the middle of the fixed tube, and the bevel gear two and bevel gear three are meshed together; a rotating cylinder is passed through and rotatably connected to the outer wall of the rotating rod; a bevel gear one is passed through and fixedly connected to the right end of the rotating cylinder, and the bevel gear one is passed through and rotatably connected to the outer wall of the rotating rod; the bevel gear one and bevel gear two are meshed together; and a uniformly distributed fan blade two is fixedly connected to the outer wall of the left end of the rotating cylinder.
[0011] By adopting the above technical solution, the rotating rod drives the third bevel gear to rotate, the third bevel gear drives the second bevel gear to rotate, the second bevel gear drives the first bevel gear to rotate, the first bevel gear drives the rotating cylinder to rotate, and the rotating cylinder drives the second fan blade to rotate.
[0012] As a further description of the above technical solution: a drain pipe is connected through and fixedly connected to the bottom left side of the cleaning tank, and a threaded cap is connected through and threaded to the left end of the drain pipe.
[0013] By adopting the above technical solution, the threaded cap is turned to discharge the cleaning fluid in the cleaning tank from the drain pipe.
[0014] As a further description of the above technical solution: A second bracket is fixedly connected to the top of the cleaning tank at the position on the right side of the first bracket. Two fixing boxes are fixedly connected in the middle of the second bracket. Sponges are slidably connected through the relatively close sides of the two fixing boxes.
[0015] By adopting the above technical solution, the sponge is used to wipe away moisture from the outer wall of the aluminum wire.
[0016] As a further description of the above technical solution: a uniformly distributed spring is provided in the middle of the fixing box, one end of the spring is fixedly connected to the outer wall of the sponge, and the other end of the sponge is fixedly connected to the inner wall of the fixing box.
[0017] By adopting the above technical solution, the spring tightly presses the sponge against the surface of the aluminum wire.
[0018] As a further description of the above technical solution: a fixing frame is fixedly connected to the top of the fixing tube, two connecting rings are provided on the top of the fixing frame, the bottom connecting ring is fixedly connected to the top of the fixing frame, a rubber sleeve is provided between the two connecting rings, and the rubber sleeve passes through the middle and slides in connection with the outer wall of the aluminum wire.
[0019] By adopting the above technical solution, the rubber sleeve is used to clean the outer wall of the aluminum wire.
[0020] As a further description of the above technical solution: a connecting block is fixedly connected to the relatively close side of the front and rear sides of the two connecting rings, and a bolt is threaded through and connected to the middle of the connecting block.
[0021] By adopting the above technical solution, the two connecting rings are fixed with bolts, thereby installing the rubber sleeve.
[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0023] 1. The present invention provides an aluminum wire surface cleaning device for aluminum rod production. The rotating rod drives the fan blade to rotate, and at the same time the rotating rod drives the bevel gear three to rotate. Since the bevel gear three is meshed with the bevel gear two, and the bevel gear two is meshed with the bevel gear one, the bevel gear one drives the rotating cylinder to rotate, causing the fan blade two to rotate, which causes the cleaning liquid in the cleaning tank to vibrate, helping the cleaning liquid to fully contact the aluminum wire surface and improve the cleaning effect.
[0024] 2. The present invention provides an aluminum wire surface cleaning device for aluminum rod production. A spring allows a sponge to adhere tightly to the surface of the aluminum wire to absorb the moisture on the surface of the aluminum wire. Then, a hot air blower blows hot air into the air outlet pipe. The hot air is blown into the drying roller through the air outlet pipe and blown onto the aluminum wire through the air outlet hole to dry the surface of the aluminum wire. Attached Figure Description
[0025] Figure 1 This is a perspective view of the overall structure of this utility model;
[0026] Figure 2 This is a cross-sectional view of the cleaning tank of this utility model;
[0027] Figure 3 This is a cross-sectional view of the fixed tube of this utility model;
[0028] Figure 4 This is a schematic diagram of the rubber sleeve of this utility model;
[0029] Figure 5 This is a schematic diagram of the threaded cap of this utility model;
[0030] Figure 6 This is a cross-sectional view of the fixing box of this utility model.
[0031] In the diagram: 1. Cleaning tank; 2. Aluminum wire; 3. Take-up roller; 4. Bracket 1; 5. Bracket 2; 6. Fixing box; 7. Bracket 3; 8. Air outlet pipe; 9. Hot air blower; 10. Air outlet; 11. Drying roller; 12. Drain pipe; 13. Pressing roller; 14. Fixing seat; 15. Fixing pipe; 16. Support seat; 17. Rotary motor; 18. Rotating rod; 19. Fan blade 1; 20. Fan blade 2; 21. Rotating cylinder; 22. Bevel gear 1; 23. Bevel gear 2; 24. Bevel gear 3; 25. Connecting ring; 26. Rubber sleeve; 27. Connecting block; 28. Bolt; 29. Threaded cap; 30. Sponge; 31. Spring; 32. Fixing frame. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0034] Combination Figure 1 , Figure 2 and Figure 3 A surface cleaning device for aluminum wire used in aluminum rod production includes a cleaning tank 1, an aluminum wire 2 disposed at the top of the cleaning tank 1, a wire pressing roller 13 rotatably connected through the middle of the left side of the cleaning tank 1, a bracket 4 fixedly connected to the middle of the top of the cleaning tank 1, a take-up roller 3 rotatably connected through the middle of the bracket 4, a fixed seat 14 fixedly connected to the bottom of the inner wall of the cleaning tank 1, a fixed tube 15 fixedly connected to the left side of the fixed seat 14, a support seat 16 fixedly connected to the bottom of the left end of the fixed tube 15, and the support seat 16 fixedly connected to the bottom of the inner wall of the cleaning tank 1, the support seat 16 supporting the fixed tube 15 and preventing the fixed tube 15 from tilting due to gravity, a rotary motor 17 rotatably connected through the middle of the fixed seat 14, a rotating rod 18 fixedly connected to the output end of the rotary motor 17, the rotary motor 17 drives the rotating rod 18 to rotate, a uniformly distributed fan blade 19 fixedly connected to the left end of the rotating rod 18, the rotating rod 18 drives the fan blade 19 to rotate, and a drying component is disposed on the right side of the top of the cleaning tank 1.
[0035] Combination Figure 1The drying assembly includes a support bracket 7, which is fixedly connected to the top right side of the cleaning tank 1. Two drying rollers 11 are rotatably connected through the middle of the support bracket 7. The outer wall of the drying rollers 11 has evenly distributed air outlet holes 10. Hot air is blown out through the air outlet holes 10 to dry the surface of the aluminum wire 2. A hot air blower 9 is provided on the right side of the cleaning tank 1. An air outlet pipe 8 is fixedly connected to the output end of the hot air blower 9. The air outlet pipe 8 passes through and is rotatably connected to the middle of the drying rollers 11. The hot air blower 9 into the drying rollers 11 through the air outlet pipe 8. The air outlet pipe 8 passes through and is fixedly connected to the rear side of the support bracket 7.
[0036] Combination Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 A bevel gear 24 is fixedly connected to the right end of the rotating rod 18, causing the bevel gear 24 to rotate. A bevel gear 23 is rotatably connected to the middle of the fixed tube 15, and the bevel gear 23 meshes with the bevel gear 24. The bevel gear 24 causes the bevel gear 23 to rotate. A rotating cylinder 21 is rotatably connected to the outer wall of the rotating rod 18, and a bevel gear 22 is fixedly connected to the right end of the rotating cylinder 21, and the bevel gear 22 is rotatably connected to the outer wall of the rotating rod 18. The bevel gear 22 meshes with the bevel gear 24. 23 meshing connection, bevel gear 23 causes bevel gear 1 22 to rotate, bevel gear 1 22 drives rotating cylinder 21 to rotate, fan blades 20 evenly distributed are fixedly connected to the outer wall of the left end of rotating cylinder 21, rotating cylinder 21 drives fan blades 20 to rotate, drain pipe 12 is fixedly connected through and to the bottom left side of cleaning tank 1, the cleaning liquid in cleaning tank 1 is discharged through drain pipe 12, threaded cap 29 is threaded through and threaded to the left end of drain pipe 12, screwing threaded cap 29 to open drain pipe 12, the top of cleaning tank 1 is located to the right of bracket 4 A bracket 2 5 is fixedly connected to the position. Two fixing boxes 6 are fixedly connected in the middle of the bracket 2 5. Sponges 30 are slidably connected through the relatively close sides of the two fixing boxes 6. The sponges 30 are used to wipe the moisture on the surface of the aluminum wire 2. Springs 31 are evenly distributed in the middle of the fixing boxes 6. One end of the spring 31 is fixedly connected to the outer wall of the sponge 30, and the other end of the sponge 30 is fixedly connected to the inner wall of the fixing box 6. The springs 31 keep the sponge 30 in close contact with the surface of the aluminum wire 2. A fixing frame 32 is fixedly connected to the top of the fixing tube 15. The part is provided with two connecting rings 25. The bottom connecting ring 25 is fixedly connected to the top of the fixing frame 32. A rubber sleeve 26 is provided between the two connecting rings 25, and the rubber sleeve 26 passes through the middle and slides through the outer wall of the aluminum wire 2. The aluminum wire 2 is further cleaned through the rubber sleeve 26. A connecting block 27 is fixedly connected to the relatively close side of the front and rear sides of the two connecting rings 25. A bolt 28 is threaded through the middle of the connecting block 27 and connected to it. The two connecting rings 25 are assembled by the bolt 28, thereby fixing the rubber sleeve 26 in place.
[0037] Working principle: The rotary motor 17 is started, which drives the rotating rod 18 to rotate. The rotating rod 18 drives the fan blade 19 to rotate. At the same time, the rotating rod 18 drives the bevel gear 24 to rotate. Since the bevel gear 24 meshes with the bevel gear 23, and the bevel gear 23 meshes with the bevel gear 22, the bevel gear 22 drives the rotating cylinder 21 to rotate. The rotating cylinder 21 drives the fan blade 20 to rotate, causing the cleaning liquid in the cleaning tank 1 to vibrate. This helps the cleaning liquid to fully contact the surface of the aluminum wire 2, improving the cleaning effect. The spring 31 allows the sponge 30 to adhere tightly to the surface of the aluminum wire 2, absorbing the moisture of the aluminum wire 2. The hot air blower 9 blows hot air into the drying roller 11 through the air outlet 8. The hot air is blown onto the aluminum wire 2 through the air outlet 10, drying the aluminum wire 2.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An apparatus for cleaning the surface of an aluminum wire for producing an aluminum rod, comprising a cleaning tank (1), characterized in that: The cleaning tank (1) top is provided with aluminum wire (2), the cleaning tank (1) left side middle is through and rotationally connected with pressure line roller (13), the cleaning tank (1) top middle is fixedly connected with support one (4), the support one (4) middle is through and rotationally connected with take-up roller (3), the cleaning tank (1) inner wall bottom is fixedly connected with fixed seat (14), the fixed seat (14) left side is fixedly connected with fixed tube (15), the fixed tube (15) left end bottom is fixedly connected with support seat (16), and support seat (16) and cleaning tank (1) inner wall bottom are fixedly connected, the fixed seat (14) middle is through and fixedly connected with rotary motor (17), the output of rotary motor (17) is fixedly connected with rotating rod (18), the rotating rod (18) left end is fixedly connected with evenly distributed fan blade one (19), the cleaning tank (1) top right side is provided with drying assembly.
2. The aluminum wire surface cleaning device for aluminum rod production according to claim 1, characterized in that: The drying assembly includes support three (7), the support three (7) is fixedly connected with the cleaning tank (1) top right side, the support three (7) middle is through and rotationally connected with two drying rollers (11), the drying roller (11) outer wall is provided with evenly distributed air outlet hole (10), the cleaning tank (1) right side is provided with hot air machine (9), the output of hot air machine (9) is fixedly connected with air outlet pipe (8), and air outlet pipe (8) is through and rotationally connected with drying roller (11) middle, the air outlet pipe (8) is through and fixedly connected with the rear side of support three (7).
3. The aluminum wire surface cleaning device for aluminum rod production according to claim 1, characterized in that: The rotating rod (18) right end is through and fixedly connected with bevel gear three (24), the fixed tube (15) middle is through and rotationally connected with bevel gear two (23), and bevel gear two (23) is engagedly connected with bevel gear three (24), the rotating rod (18) outer wall is through and rotationally connected with rotating cylinder (21), the rotating cylinder (21) right end is through and fixedly connected with bevel gear one (22), and bevel gear one (22) is through and rotationally connected with the rotating rod (18) outer wall, bevel gear one (22) is engagedly connected with bevel gear two (23), the rotating cylinder (21) left end outer wall is fixedly connected with evenly distributed fan blade two (20).
4. The aluminum wire surface cleaning device for aluminum rod production according to claim 1, characterized in that: The cleaning tank (1) left side bottom is through and fixedly connected with drain pipe (12), the drain pipe (12) left end is through and threadedly connected with screw cap (29).
5. The aluminum wire surface cleaning device for aluminum rod production according to claim 1, characterized in that: The cleaning tank (1) top is fixedly connected with support two (5) at the right side of support one (4), the support two (5) middle is fixedly connected with two fixed boxes (6), the side of two fixed boxes (6) relatively close is through and slidably connected with sponge (30).
6. The aluminum wire surface cleaning device for aluminum rod production according to claim 5, characterized in that: The fixed box (6) middle is provided with evenly distributed spring (31), one end of spring (31) is fixedly connected with the outer wall of sponge (30), and the other end of sponge (30) is fixedly connected with the inner wall of fixed box (6).
7. The aluminum wire surface cleaning device for aluminum rod production according to claim 1, characterized in that: The top of the fixed pipe (15) is fixedly connected with a fixed frame (32), the top of the fixed frame (32) is provided with two connecting rings (25), the bottom of the connecting ring (25) is fixedly connected with the top end of the fixed frame (32), the middle of the two connecting rings (25) is provided with a rubber sleeve (26), and the rubber sleeve (26) penetrates and is in sliding connection with the outer wall of the aluminum wire (2).
8. The aluminum wire surface cleaning device for aluminum rod production according to claim 7, characterized in that: The opposite side of the two connecting rings (25) is fixedly connected with a connecting block (27), and the middle of the connecting block (27) penetrates and is in threaded connection with a bolt (28).