Vibration cleaning mechanism for electrolyte cleaning

Abstract

The utility model discloses a vibration cleaning mechanism for electrolyte cleaning, which belongs to the field of electrolyte cleaning and comprises a frame and a steel claw to be cleaned, two symmetrically arranged guide mechanisms are arranged on the frame, each guide mechanism comprises a base, two fixing rods are fixedly connected onto the base, a plurality of guide rods are fixedly connected to the inner sides of the fixing rods, and the guide rods are fixedly connected onto the frame. And a first knocking mechanism is movably arranged on the guide rod. The device has the beneficial effects that the first knocking mechanism and the second knocking mechanism are arranged, simultaneous driving is achieved through the arrangement of the power mechanism, when vibration cleaning is conducted on the to-be-cleaned steel claw, two sets of knocking heads knock and vibrate electrolytes at the first position and the third position, two sets of knocking blocks knock electrolytes at the second position and the fourth position, and staggered knocking facilitates loosening of the electrolytes; and meanwhile, a scraping mechanism is arranged on a mounting seat, so that a scraping plate can perform downward scratching with certain force after hammering of a knocking head, and the electrolyte cleaning effect is further improved.

Description

Technical Field

[0001] This utility model relates to the field of electrolyte cleaning, and in particular to a vibration cleaning mechanism for electrolyte cleaning. Background Technology

[0002] The residual electrodes in the anode workshop enter the electrolyte cleaning section. Mechanical structures remove the large areas of electrolyte covering the electrodes, after which they enter the manual cleaning section. On-site personnel use pneumatic picks to clean the residual electrolyte from the electrodes. This cleaning process is demanding, physically demanding, and dangerous for employees.

[0003] A search revealed a Chinese patent publication number CN107699923B that discloses a residual anode surface electrolyte cleaning system. This production line is sequentially equipped with a one-step fork crushing system, a two-step fork crushing system, a milling cutter cleaning system, a clamping cleaning system, a chain-swing cleaning system, and an air purging system. These systems are used to clean the residual anode surface electrolyte, alumina crust, and carbon adsorption layer. After cleaning, there are no obvious electrolyte or carbon adsorption layer residues on the residual anode and steel claw surfaces. The mechanization and automation of electrolyte cleaning reduces labor intensity, improves the working environment, and increases production efficiency. However, existing electrolyte cleaning mechanisms using vibration typically employ impact to vibrate and clean the steel claws, which is difficult to guarantee cleaning effectiveness and can easily damage equipment. Furthermore, using only impact to vibrate the steel claws does not effectively loosen or peel off the electrolyte layer, and its practicality needs improvement. Utility Model Content

[0004] The purpose of this invention is to provide a vibration cleaning mechanism for electrolyte cleaning in order to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A vibration cleaning mechanism for electrolyte cleaning includes a frame and steel claws to be cleaned. The steel claws are cleaned through a gap at the top of the frame. Two symmetrically arranged detectors are fixedly connected to the top of the frame. Two symmetrically arranged guide mechanisms are provided on the frame. Each guide mechanism includes a base, on which two fixed rods are fixedly connected. Several guide rods are fixedly connected to the inner side of the fixed rods. A first striking mechanism is movably arranged on the guide rods. The first striking mechanism includes two mounting seats, each containing a striking head. A scraping mechanism is also provided on the mounting seats. Two symmetrically arranged second striking mechanisms are installed at the top of the frame. Each second striking mechanism includes two sets of connecting seats, which are fixedly connected to the top of the frame. A striking block is rotatably connected to each connecting seat. A power mechanism is provided on the base. The power mechanism drives the striking heads and striking blocks to alternately and cyclically impact the steel claws to be cleaned.

[0007] Preferably, the first striking mechanism includes a movable seat that is slidably connected to the guide rod, and two fixed blocks that are fixedly connected to the top of the movable seat, with a mounting seat fixedly connected to one end of the fixed blocks opposite to each other.

[0008] Preferably, the striking head and striking block are staggered along the long side of the steel claw to be cleaned.

[0009] Preferably, a No. 1 spring is installed between the striking head and the mounting base.

[0010] Preferably, the second striking mechanism includes two fixed seats, which are fixedly connected to the top of the frame. A swing block is rotatably connected to the fixed seat. A connecting shaft is rotatably connected to the end of the swing block away from the fixed seat. A push rod is rotatably connected to the connecting shaft. A swing seat is rotatably connected to the end of the push rod away from the connecting shaft. The swing seat is fixedly connected to the connecting seat.

[0011] Preferably, the power mechanism includes a hydraulic cylinder, which is fixedly connected to the top of the base. A thrust block is fixedly connected to the output end of the hydraulic cylinder. A connecting block is fixedly connected to one side of the thrust block. The connecting block is fixedly connected to the base. A connecting plate is fixedly connected to the top of the thrust block. A hinge rod is rotatably connected inside the connecting plate. A drive shaft is rotatably connected to the end of the hinge rod away from the connecting plate. The drive shaft is fixedly connected to the connecting shaft.

[0012] Preferably, the scraping mechanism includes a scraper, which is slidably connected to one side of the mounting base. A slide rod is slidably connected to the scraper and fixedly connected to the mounting base. A second spring is installed between the scraper and the mounting base. A first wedge block is fixedly connected to the top of the scraper, and second wedge blocks that cooperate with the first wedge block are fixedly connected to both sides of the striking head.

[0013] The beneficial effects are as follows: a first striking mechanism and a second striking mechanism are set up, and they are driven simultaneously through a power mechanism. When the steel claws to be cleaned are vibrated, the two sets of striking heads strike the electrolyte at positions one and three, and the two sets of striking blocks strike the electrolyte at positions two and four. The alternating striking helps to loosen the electrolyte. At the same time, the scraping mechanism set on the mounting base can make the scraper slide down with a certain force after the striking head strikes, further improving the electrolyte cleaning effect.

[0014] The additional technical features and advantages of this utility model will become more apparent from the following description, or may be learned through specific practice of this utility model. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0016] Figure 1This is a schematic diagram of a vibration cleaning mechanism for electrolyte cleaning according to the present invention;

[0017] Figure 2 This is a front view of a vibration cleaning mechanism for electrolyte cleaning according to the present invention;

[0018] Figure 3 This is a side view of a vibration cleaning mechanism for electrolyte cleaning according to the present invention;

[0019] Figure 4 This is a schematic diagram of the first striking mechanism and the power mechanism working together in a vibration cleaning mechanism for electrolyte cleaning according to this utility model;

[0020] Figure 5 This is a schematic diagram of the cooperation between the power mechanism and the second striking mechanism of the vibration cleaning mechanism for electrolyte cleaning described in this utility model;

[0021] Figure 6 This is a schematic diagram of the scraping mechanism of a vibration cleaning mechanism for electrolyte cleaning according to the present invention.

[0022] The reference numerals in the attached drawings are explained as follows: 101, frame; 102, detector; 103, steel claw to be cleaned; 201, base; 202, fixed rod; 203, guide rod; 301, movable seat; 302, fixed block; 303, mounting seat; 304, striking head; 305, spring number one; 401, hydraulic cylinder; 402, thrust block; 403, connecting block; 404, connecting plate; 405, hinge rod; 406, drive shaft; 501, scraper; 502, slide rod; 503, spring number two; 504, first wedge block; 505, second wedge block; 601, fixed seat; 602, swing block; 603, connecting shaft; 604, push rod; 605, swing seat; 606, striking block; 607, connecting seat. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] The present invention will be further described below with reference to the accompanying drawings:

[0026] like Figure 1 — Figure 6 As shown, a vibration cleaning mechanism for electrolyte cleaning includes a frame 101 and steel claws 103 to be cleaned. The steel claws 103 are cleaned from a gap at the top of the frame 101. Two symmetrically arranged detectors 102 are bolted to the top of the frame 101. Two symmetrically arranged guide mechanisms are provided on the frame 101. Each guide mechanism includes a base 201, on which two fixed rods 202 are bolted. Several guide rods 203 are bolted to the inner side of the fixed rods 202. A first striking mechanism is movably arranged on the guide rods 203. The first striking mechanism includes two mounting seats 303, and a striking head 304 is provided inside each mounting seat 303. A scraping mechanism is provided on each mounting seat 303. Two symmetrically arranged second striking mechanisms are installed at the top of the frame 101. The second striking mechanism includes two sets of connecting seats 607, which are bolted to the top of the frame 101. A striking block 606 is rotatably connected inside the connecting seat 607. A power mechanism is provided on the base 201. The power mechanism is used to drive the striking head 304 and the striking block 606 to alternately and cyclically impact the steel claw 103 to be cleaned. The striking head 304 and the striking block 606 are staggered along the long side of the steel claw 103 to be cleaned. When cleaning the steel claw 103 to be cleaned, the striking head 304 and the striking block 606 alternately strike the steel claw 103 to be cleaned. The striking head 304 strikes the electrolyte at positions one and three, and the striking block 606 strikes the electrolyte at positions two and four, which increases the vibration amplitude of the steel claw 103 to be cleaned, which is beneficial to loosening and shaking off the electrolyte on the steel claw 103 to be cleaned.

[0027] In this embodiment, the first striking mechanism includes a movable seat 301, which is slidably connected to the guide rod 203. Two fixing blocks 302 are bolted to the top of the movable seat 301, and the mounting base 303 is welded to the opposite end of the fixing blocks 302.

[0028] In this embodiment, a No. 1 spring 305 is installed between the striking head 304 and the mounting base 303, and the No. 1 spring 305 plays a certain buffering role.

[0029] In this embodiment, the second striking mechanism includes two fixed seats 601. The fixed seats 601 are bolted to the top of the frame 101. A swing block 602 is rotatably connected to the fixed seat 601. A connecting shaft 603 is rotatably connected to the end of the swing block 602 away from the fixed seat 601. A push rod 604 is rotatably connected to the connecting shaft 603. A swing seat 605 is rotatably connected to the end of the push rod 604 away from the connecting shaft 603. The swing seat 605 and the connecting seat 607 are bolted together. During the retraction of the output end of the hydraulic cylinder 401, the connecting shaft 603 is pulled down. The connecting shaft 603 simultaneously pulls the swing block 602 and the push rod 604, changing the included angle between them from an obtuse angle to a straight angle. At the same time, the push rod 604 pushes the swing seat 605, and the swing seat 605 pushes the striking block 606 to swing towards the position of the steel claw 103 to be cleaned, striking the steel claw 103 to be cleaned and causing the steel claw 103 to vibrate.

[0030] In this embodiment, the power mechanism includes a hydraulic cylinder 401. The oil circuits of two hydraulic cylinders 401 are simultaneously connected to one cylinder. The hydraulic cylinder 401 is bolted to the top of the base 201. The output end of the hydraulic cylinder 401 is bolted to a thrust block 402. A connecting block 403 is bolted to one side of the thrust block 402. The connecting block 403 is bolted to the base 201. A connecting plate 404 is bolted to the top of the thrust block 402. A hinge rod 405 is rotatably connected inside the connecting plate 404. A drive shaft 406 is rotatably connected to the end of the hinge rod 405 away from the connecting plate 404. The drive shaft 406 is bolted to the connecting shaft 403.

[0031] In this embodiment, the scraping mechanism includes a scraper 501, which is slidably connected to the opposite side of the mounting base 303. A slide rod 502 is slidably connected to the scraper 501, and the slide rod 502 is bolted to the mounting base 303. A second spring 503 is installed between the scraper 501 and the mounting base 303. A first wedge block 504 is bolted to the top of the scraper 501. Second wedge blocks 505 that cooperate with the first wedge blocks 504 are welded to both sides of the striking head 304. When the striking head 304 strikes the steel claw 103 to be cleaned, it is subjected to... The reaction force of the steel claw 103 to be cleaned compresses the first spring 305 of the striking head 304. At the same time, the second wedge block 505 set on the striking head 304 moves towards the first wedge block 504. The second wedge block 505 impacts the first wedge block 504, and the first wedge block 504 moves downward. The first wedge block 504 pushes the scraper 501 to move downward along the slide bar 502, so that the scraper 501 scrapes the electrolyte layer on the steel claw 103 to be cleaned, further improving the loosening degree of the electrolyte layer. After the striking is completed, the second spring 503 plays a resetting role.

[0032] Working principle: When in use, the suspension device transports the steel claw 103 to be cleaned to the inner position of the frame 101. After the detector 102 detects that the steel claw 103 has moved to the processing position, the steel claw 103 stops moving. The operator starts the hydraulic cylinder 401, which cyclically extends and retracts. When the output end of the hydraulic cylinder 401 extends, the thrust block 402 moves towards the position of the steel claw 103 to be cleaned. The thrust block 402 is driven to move through the connecting block 403. The seat 301 moves horizontally, and the moving seat 301 pushes the mounting seat 303 through the fixing block 302. The mounting seat 303 pushes the striking head 304 to impact the first and third positions of the steel claw 103 to be cleaned, causing the steel claw 103 to vibrate. At the same time, the striking head 304 is subjected to the reaction force of the steel claw 103 to be cleaned, and the striking head 304 compresses the first spring 305. Simultaneously, the second wedge block 505 set on the striking head 304 moves towards the first wedge block 504, and the second wedge block 505 impacts... The first wedge block 504 is struck, causing it to move downwards. The first wedge block 504 pushes the scraper 501 downwards along the slide bar 502, causing the scraper 501 to scrape the electrolyte layer on the steel claw 103 to be cleaned, further loosening the electrolyte layer. When the output end of the hydraulic cylinder 401 retracts, the connecting plate 404 on the thrust block 402 drives the hinge rod 405 to move. The hinge rod 405 drives the connecting shaft 603 via the transmission shaft 406. Pulled down, the connecting shaft 603 simultaneously pulls the swing block 602 and the push rod 604, changing the included angle between them from an obtuse angle to a straight angle. At the same time, the push rod 604 pushes the swing seat 605, which in turn pushes the striking block 606 to swing toward the position of the steel claw 103 to be cleaned, striking the electrolyte at the second and fourth positions of the steel claw 103 to be cleaned, causing the steel claw 103 to vibrate. This alternating and cyclical striking is used to clean the electrolyte in the steel claw 103 to be cleaned.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A vibration cleaning mechanism for electrolyte cleaning, comprising a frame (101) and steel claws (103) to be cleaned, wherein the steel claws (103) to be cleaned are cleaned from a gap at the top of the frame (101), and two symmetrically arranged detectors (102) are fixedly connected to the top of the frame (101), characterized in that: The rack (101) is provided with two symmetrical guide mechanisms, the guide mechanism comprises a base (201), the base (201) is fixedly connected with two fixed rods (202), the fixed rod (202) is fixedly connected with a plurality of guide rods (203) on the inner side, a first knocking mechanism is movably arranged on the guide rod (203), the first knocking mechanism comprises two mounting seats (303), the mounting seat (303) is provided with a knocking head (304), the mounting seat (303) is provided with a scraping mechanism, the rack (101) top is provided with two symmetrical second knocking mechanisms, the second knocking mechanism comprises two groups of connecting seats (607), the connecting seat (607) is fixedly connected on the rack (101) top, the connecting seat (607) is rotatably connected with a knocking block (606), the base (201) is provided with a power mechanism, the power mechanism is used for driving the knocking head (304) and the knocking block (606) to staggered cycle impact on the steel claw (103) to be cleaned.

2. A vibratory cleaning mechanism for cleaning an electrolyte as claimed in claim 1, wherein: The first knocking mechanism comprises a moving seat (301), the moving seat (301) is slidably connected on the guide rod (203), the moving seat (301) top is fixedly connected with two fixed blocks (302), the mounting seat (303) is fixedly connected on the opposite end of the fixed block (302).

3. The vibratory cleaning mechanism for cleaning electrolyte according to claim 1, characterized in that: The knocking head (304) and the knocking block (606) are staggered in the long side direction of the steel claw (103) to be cleaned.

4. The vibratory cleaning mechanism for cleaning electrolyte according to claim 1, characterized in that: A spring (305) is installed between the knocking head (304) and the mounting seat (303).

5. The vibratory cleaning mechanism for cleaning electrolyte as claimed in claim 1 wherein: The second knocking mechanism comprises two fixed seats (601), the fixed seat (601) is fixedly connected on the rack (101) top, the fixed seat (601) is rotatably connected with a swing block (602), the swing block (602) is rotatably connected with a connecting shaft (603) away from the fixed seat (601), the connecting shaft (603) is rotatably connected with a push rod (604), the push rod (604) is rotatably connected with a swing seat (605) away from the connecting shaft (603), the swing seat (605) is fixedly connected with the connecting seat (607).

6. A vibratory cleaning mechanism for cleaning an electrolyte as defined in claim 5, wherein: The power mechanism comprises a hydraulic cylinder (401), the hydraulic cylinder (401) is fixedly connected on the base (201) top, the hydraulic cylinder (401) output end is fixedly connected with a thrust block (402), one side of the thrust block (402) is fixedly connected with a connecting block (403), the connecting block (403) is fixedly connected with the base (201), the thrust block (402) top is fixedly connected with a connecting plate (404), the connecting plate (404) is rotatably connected with a hinged rod (405), the hinged rod (405) is rotatably connected with a transmission shaft (406) away from the connecting plate (404), the transmission shaft (406) is fixedly connected with the connecting shaft (603).

7. The vibratory cleaning mechanism for cleaning electrolyte as claimed in claim 1 wherein: The scraping mechanism comprises a scraper (501) slidingly connected to the opposite side of the mounting seat (303), a sliding rod (502) slidingly connected to the scraper (501), the sliding rod (502) being fixedly connected in the mounting seat (303), a second spring (503) being installed between the scraper (501) and the mounting seat (303), a first wedge block (504) being fixedly connected to the top of the scraper (501), and a second wedge block (505) being fixedly connected to the both sides of the knocking head (304) and matched with the first wedge block (504).

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