Wire spring wire contact pin interference riveting mechanism

By designing an interference fit mechanism for spring wire inserts and using a pin-connected riveting mandrel and linear slide rail structure, the compatibility and quality issues of automated equipment were resolved, production efficiency was improved and maintenance costs were reduced.

CN223762042UActive Publication Date: 2026-01-06ZHOUKOU CARVE ELECTRONICS TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202422983610.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-01-06
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing automated assembly machines for wire spring pin interference fitting have poor compatibility, insufficient adaptability, and high quality requirements, resulting in low production efficiency, increased costs, and complex debugging and maintenance.

Method used

A wire spring pin interference fit riveting mechanism was designed, which adopts a pin-connected riveting mandrel and an X and Y directional displacement linear slide rail structure, combined with an inclined mandrel base and a control mechanism, to achieve flexible pin fitting operation, reduce equipment replacement and adjustment, and improve production efficiency.

Benefits of technology

This achieves stability and flexibility in pin riveting, reduces equipment failure rate and maintenance costs, and improves the flexibility and efficiency of the production process.

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Abstract

The utility model relates to a wire spring wire contact pin interference riveting mechanism which comprises a mechanism installation bottom plate, the bottom of the mechanism installation bottom plate is supported by four damping anti-skid footstands, two parallel lower-layer displacement linear sliding rails are arranged on the upper portion of the mechanism installation bottom plate, and an inclined core rod base installation plate is parallel to the sliding rails. An upper-layer mechanism mounting plate is arranged on the two lower-layer displacement linear sliding rails in a sliding mode, two parallel upper-layer displacement linear sliding rails perpendicular to the lower-layer displacement linear sliding rails are arranged on the upper portion of the upper-layer mechanism mounting plate, and two mounting bases are arranged on the two upper-layer displacement linear sliding rails in a sliding mode; a wire separating rod and a riveting core rod are arranged at the front end of the mounting base, a control mechanism is further arranged at the upper left corner of the upper-layer mechanism mounting plate, and the control mechanism controls the whole riveting mechanism. According to the utility model, the X and Y upper and lower displacement linear slide rails are freely switched by controlling the control mechanism, so that the precise assembly process of'pin separation-pin riveting 'can be completed by manual operation.
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Description

Technical Field

[0001] This utility model relates to the field of wire spring pin technology, and in particular to a wire spring pin interference fit riveting mechanism. Background Technology

[0002] Currently, the interference fit of the front and rear sleeve pins of the spring wire is mostly produced using automated assembly machines. On the one hand, automated machines lack compatibility. They are typically designed for specific products or production processes and are relatively poorly adaptable to product changes or diversified production. Adjusting the specifications, models, or assembly methods of the spring wire may require significant equipment modifications, leading to production interruptions and increased costs. On the other hand, automated equipment has high requirements for spring wire quality. If the spring wire has dimensional deviations, irregular shapes, or other quality problems, it can cause equipment malfunctions or unstable product quality. A failure in the automated assembly machine can halt the entire production process, impacting efficiency. Furthermore, the initial deployment of automated assembly machines requires extensive debugging and optimization to ensure normal operation and stable product quality. This process consumes considerable time and resources, and subsequent operation also requires professional technicians for debugging and maintenance, increasing the cost and difficulty of technical support and training. Summary of the Invention

[0003] The purpose of this invention is to overcome the problems existing in the prior art and to provide an interference fit mechanism for a wire spring insert pin.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] A wire spring pin interference fit riveting mechanism is characterized in that: the present invention relates to a wire spring pin interference fit riveting mechanism, comprising a mechanism mounting base plate, the bottom of which is supported by four shock-absorbing and anti-slip feet, and two parallel lower displacement linear slide rails and an inclined mandrel base mounting plate parallel to the slide rails are arranged on the upper part. An upper mechanism mounting plate is slidably arranged on the two lower displacement linear slide rails. Two parallel upper displacement linear slide rails perpendicular to the lower displacement linear slide rails are arranged on the upper part of the upper mechanism mounting plate. Two mounting seats are slidably arranged on the two upper displacement linear slide rails. A wire-dividing rod and a riveting mandrel are respectively arranged at the front end of the mounting seats. A control mechanism is also arranged at the upper left corner of the upper mechanism mounting plate, and the control mechanism controls the entire riveting mechanism.

[0006] In this example, preferably, the mounting base plate of the mechanism is also provided with four shock-absorbing and anti-slip feet, which are fixed to the four corners of the bottom of the mounting base plate of the mechanism by nuts and are made of rubber.

[0007] In this example, preferably, a limit adjustment screw mounting block is provided at the middle position of each end of the lower displacement linear slide rail. The two limit adjustment screw mounting blocks are perpendicular to the mechanism mounting base plate, and limit adjustment screws are provided on the inner side of each block.

[0008] In this example, preferably, the inclined mandrel base mounting plate is provided with an inclined mandrel base pressure plate, an inclined mandrel rotating seat, an inclined mandrel protective screw, and an inclined mandrel; the inclined mandrel base mounting plate is vertically fixed to the mechanism mounting base plate, and a through hole is opened in the middle of the upper part; the inclined mandrel rotating seat and the inclined mandrel are respectively installed on the inner and outer sides of the through hole; several inclined mandrel protective screws are provided on both sides of the inclined mandrel, which, together with the inclined mandrel base pressure plate, protect and fix the inclined mandrel; the inclined mandrel can rotate along the axis in the through hole with the inclined mandrel rotating seat.

[0009] In this example, preferably, each end of the two upper displacement linear slide rails is provided with a slide rail limiting block, and the slide rail limiting block is an elliptical geometric structure.

[0010] In this example, preferably, the front end of the wire splitting rod is star-shaped with a pentagonal groove, and a cylindrical wire splitting rod mandrel is set at the center. A riveting limit screw is arranged parallel to the wire splitting rod, and the riveting limit screw and the wire splitting rod are locked together at the front end of the same mounting base.

[0011] In this example, preferably, the riveting mandrel has a hollow structure with internal threads, and a riveting sleeve is sleeved at the tail end. A riveting limiting screw is arranged parallel to the riveting sleeve, and the riveting limiting screw and the riveting sleeve are locked together at the front end of the same mounting base.

[0012] In this example, preferably, the control mechanism includes a rocker arm mounting plate, which is vertically fixed to the upper left corner of the upper mechanism mounting plate. A slot is formed on the upper right side of the rocker arm mounting plate, in which a rocker arm connecting rod is embedded and hinged. A rocker arm limiting adsorption plate is provided on one side of the rocker arm connecting rod. A rocker arm adsorption magnet is provided between the rocker arm limiting adsorption plate and the rocker arm connecting rod. A rocker arm handle is sleeved at the tail of the rocker arm connecting rod. A through hole is formed at one-third of the front end of the rocker arm connecting rod, and a fulcrum connecting rod is hinged through the through hole. A fulcrum step screw is sleeved at the front end of the fulcrum connecting rod, and the fulcrum step screw is fixedly connected to the tail of a mounting base.

[0013] In this example, preferably, the fulcrum step screw restricts the fulcrum link, allowing the fulcrum link to swing while attached to the surface of the mounting base.

[0014] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art:

[0015] 1. The rivet mandrel with mounting pins uses a pin connection, which ensures the stability and flexibility of the mandrel during use. When using it, the operator can flexibly select the pin that is compatible with the rivet mandrel according to the work requirements, avoiding the need to frequently change equipment or adjust settings.

[0016] 2. The X and Y axes are set up with two layers of linear slide rails for upward and downward displacement. The structure is ingeniously designed and easy to understand and operate. It ensures that the thread turning and riveting processes can be switched freely in a limited space, while saving space resources and improving the overall workflow and efficiency.

[0017] 3. The inclined mandrel base pressure plate is equipped with inclined mandrel protection screws to provide physical protection for the inclined mandrel. This not only enhances the durability and service life of the inclined mandrel, but also ensures that the inclined mandrel is not easily damaged under long-term high-intensity and high-frequency working loads, thereby reducing the maintenance cost of spare parts and avoiding production interruptions due to equipment failure. Attached Figure Description

[0018] The preferred embodiments will be described below in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages and implementation methods of this utility model.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a side view of the present invention;

[0021] Figure 3 This is a top view of the present invention;

[0022] Brief explanation of the reference numerals in the attached figures:

[0023] Mechanism mounting base plate 1, shock-absorbing and anti-slip foot seat 11, nut 111, inclined core rod base mounting plate 12, inclined core rod base pressure plate 121, inclined core rod rotating seat 122, inclined core rod protective screw 123, inclined core rod 124, lower layer displacement linear slide rail 13, limit adjustment screw mounting block 14, limit adjustment screw 141, rocker arm mounting plate 3, upper layer mechanism mounting plate 2, upper layer displacement linear slide rail 21, mounting seat 22, slide rail limit block 23, riveting limit screw 201, riveting sleeve bar 202, riveting core rod 203, thread splitting bar 204, thread splitting bar spindle 205, rocker arm connecting rod 31, fulcrum connecting rod 32, fulcrum step screw 321, rocker arm limit adsorption plate 33, rocker arm adsorption magnet 34, rocker arm handle 35. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-3 The figure shows an interference fit mechanism for a wire spring insert, including a mechanism mounting base plate 1. The bottom of the mechanism mounting base plate 1 is fixed with four shock-absorbing and anti-slip feet 11 by nuts 111. The shock-absorbing and anti-slip feet are made of rubber to ensure that the mechanism will not shift as a whole due to the movement of internal components during operation.

[0026] Please see Figure 1-3 The upper part of the mechanism mounting base plate 1 in the figure is provided with two parallel lower displacement linear slide rails 13, and a slanted core rod base mounting plate 121 is vertically fixed on the left side. Each of the two ends of the lower displacement linear slide rail 13 is provided with a limit adjustment screw mounting block 14. The two limit adjustment screw mounting blocks 14 are perpendicular to the mechanism mounting base plate 1. The inner side of the two limit adjustment screw mounting blocks 14 is provided with limit adjustment screws 141. The sliding range of the upper mechanism mounting plate 2 can be controlled by adjusting the screw screw insertion depth.

[0027] Please see Figure 1-3 The inclined mandrel base mounting plate 12 in the figure is provided with an inclined mandrel base pressure plate 121, an inclined mandrel rotating seat 122, an inclined mandrel protective screw 123, and an inclined mandrel 124. The inclined mandrel base mounting plate 12 is vertically fixed on the mechanism mounting base plate 1. The inclined mandrel base mounting plate 12 is provided with a circular through hole. The inclined mandrel rotating seat and the inclined mandrel are installed in the through hole. The inclined mandrel 124 is installed on the inner side of the inclined mandrel base mounting plate 12. It can rotate freely along the axis in the through hole by connecting the inclined mandrel rotating seat 122. The inclined mandrel base pressure plate 121 is provided on the inner side of the inclined mandrel base mounting plate 12. Several inclined mandrel protective screws 123 are provided on both sides to protect and fix the inclined mandrel 124.

[0028] Please see Figure 1-3In the figure, an upper mechanism mounting plate 2 is slidably mounted on two parallel lower displacement linear slide rails 13. The upper mechanism mounting plate 2 can slide freely through the lower displacement linear slide rails 13. Two parallel upper displacement linear slide rails 21 are mounted on the upper mechanism mounting plate 21. Two mounting seats 22 are slidably mounted on the two upper displacement linear slide rails 21. The front end of the mounting seat is respectively provided with a wire-dividing rod 204 and a riveting mandrel 203. The front end of the wire-dividing rod 204 is star-shaped with a pentagonal groove, and a cylindrical wire-dividing rod mandrel 205 is set at the axis. The rear end of the wire-dividing rod is locked to the mounting seat 22. The riveting mandrel 203 has a hollow structure with internal threads, and a riveting sleeve 202 is sleeved at the tail end. A riveting limiting screw 201 is arranged parallel to the riveting sleeve 202. The riveting limiting screw 201 and the riveting sleeve 202 are locked to the same mounting seat 22. The riveting mandrel 203 and the riveting sleeve 202 are connected by a pin.

[0029] Please see Figure 1-3 In the figure, the upper displacement linear slide rail 21 is also provided with slide rail limit blocks 23 at both ends. When the upper mechanism mounting plate 2 is pushed to move, the slide rail limit blocks 23 can provide precise guidance and positioning functions for the mounting seat 22 set on the upper displacement linear slide rail 21, ensuring the accuracy and stability of the riveting mandrel 203 and the wire splitting rod 204 set at the front end of the mounting seat 22 during the movement process.

[0030] Please see Figure 1-3 In the figure, a control mechanism is provided at the upper right corner of the upper mechanism mounting plate 2. The control mechanism includes a rocker arm mounting plate 3. A slot is provided on the upper right side of the rocker arm mounting plate 3. A rocker arm connecting rod 31 is embedded and hinged in the slot. A rocker arm limiting adsorption plate 33 is provided on one side of the rocker arm connecting rod 31. A rocker arm adsorption magnet 34 is provided between the rocker arm limiting adsorption plate 33 and the rocker arm connecting rod 31. A rocker arm handle 35 is sleeved at the tail of the rocker arm connecting rod 31. A through hole is provided at one-third of the front end of the rocker arm connecting rod. A fulcrum connecting rod 32 is hinged in the through hole. A fulcrum step screw 321 is sleeved at the front end of the fulcrum connecting rod 32. The fulcrum step screw 321 is fixedly connected to the tail of a mounting base 22.

[0031] In specific operation: The operator first connects the inner sleeve of the spring wire to the inclined core rod 124, and fixes the exposed wire at the tail of the spring wire evenly in 5 equal parts. Then, the pin of the spring wire rear sleeve is inserted into the riveting core rod 203. The operator operates the rocker arm handle 35 to pull the rocker arm connecting rod 31, moves the upper mechanism mounting plate 2, and moves the wire dividing rod 204 towards the inclined core rod 124, aligning the wire dividing rod 204 with the inclined core rod 124. The operator then pushes the wire dividing rod 204 forward to apply force to the spring wire, causing the spring wire to... The exposed wire at the tail end is folded back more than 145°, then the wire separating bar 204 is retracted, and the riveting core bar 203 with the rear sleeve insert pin is switched and moved so that the insert pin at the front end of the riveting core bar 203 is aligned with the inclined core bar 124. The rocker arm handle 35 is operated to drive the insert pin to move towards the inclined core bar 124, and the insert pin is riveted onto the wire spring. Finally, the rocker arm connecting rod 31 is pulled to retract the riveting core bar 203 and the riveted insert pin is removed from the inclined core bar 124.

[0032] In the above embodiments, the descriptions of each embodiment have different focuses. For parts that are not described in detail or recorded in a certain embodiment, please refer to the relevant descriptions of other embodiments.

[0033] It should be noted that the above embodiments can be freely combined as needed. The above are merely preferred embodiments of this utility model. It should be pointed out that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A linear spring wire pin press fit riveting mechanism, characterized by: The utility model provides a kind of wire spring wire pin interference riveting mechanism, including mechanism installation bottom plate, the bottom of the mechanism installation bottom plate is supported by four shock-absorbing antiskid foot supports, upper portion is provided with two parallel lower layer displacement linear slide rails, a inclined mandrel base mounting plate parallel with slide rail, the upper layer mechanism installation plate is slidably arranged on the two lower layer displacement linear slide rails, the upper layer mechanism installation plate is provided with two parallel upper layer displacement linear slide rails which are perpendicular to lower layer displacement linear slide rails in upper portion, two mounting seats are slidably arranged on the two upper layer displacement linear slide rails, the front end of the mounting seat is respectively provided with split wire bar and riveting core bar, the upper left corner of the upper layer mechanism installation plate is further provided with control mechanism, and the control mechanism controls the whole riveting mechanism.

2. The linear spring wire pin interference riveting mechanism of claim 1, wherein: The shock-absorbing antiskid foot supports are fixed on the bottom of the mechanism installation bottom plate by nuts, and are made of rubber material.

3. The linear spring wire pin interference riveting mechanism of claim 1, wherein: The lower layer displacement linear slide rails are respectively provided with a limiting adjustment screw mounting block at the middle positions of the two ends, the two limiting adjustment screw mounting blocks are perpendicular to the mechanism installation bottom plate, and the inner sides of the two limiting adjustment screw mounting blocks are respectively provided with limiting adjustment screws.

4. The linear spring wire pin interference riveting mechanism of claim 1, wherein: The inclined mandrel base mounting plate is vertically fixed on the mechanism installation bottom plate, and a through hole is formed in the middle position of the upper portion of the inclined mandrel base mounting plate, the inclined mandrel rotating seat is matched with the inclined mandrel and is respectively arranged on the inner side and the outer side of the through hole, a plurality of inclined mandrel protection screws are arranged on the two sides of the inclined mandrel and are matched with the inclined mandrel base pressing plate to protect and fix the inclined mandrel, and the inclined mandrel can rotate along the axis in the through hole together with the inclined mandrel rotating seat.

5. The linear spring wire pin interference riveting mechanism of claim 1, wherein: The two ends of the two upper layer displacement linear slide rails are respectively provided with slide rail limiting blocks, and the slide rail limiting blocks are elliptical geometric structures.

6. The linear spring wire pin interference riveting mechanism of claim 1, wherein: The front end of the split wire bar is in the shape of a star-shaped five-angle groove, a cylindrical split wire bar shaft is arranged on the axis of the split wire bar, a riveting limiting screw is arranged parallel to the split wire bar, and the riveting limiting screw and the split wire bar are locked at the front end of the same mounting seat.

7. The linear spring wire pin interference riveting mechanism of claim 1, wherein: The riveting core bar is a hollow structure with a threaded inner wall, a riveting sleeve rod is sleeved at the tail of the riveting core bar, a riveting limiting screw is arranged parallel to the riveting sleeve rod, and the riveting limiting screw and the riveting sleeve rod are locked at the front end of the same mounting seat.

8. The linear spring wire pin interference riveting mechanism of claim 1, wherein: The control mechanism comprises a rocker arm mounting plate, the rocker arm mounting plate is vertically fixed and mounted on the upper left corner of the upper layer mechanism installation plate, a clamping groove is formed in the upper right side of the rocker arm mounting plate, a rocker arm connecting rod is embedded in the clamping groove and is hinged, a rocker arm limiting adsorption plate is arranged on one side of the rocker arm connecting rod, a rocker arm adsorption magnet is arranged in the middle of the rocker arm limiting adsorption plate and the rocker arm connecting rod, a rocker arm handle is sleeved at the tail of the rocker arm connecting rod, a through hole is formed in the front end one-third of the rocker arm connecting rod, a fulcrum connecting rod is hinged in the through hole, a fulcrum stepped screw is sleeved at the front end of the fulcrum connecting rod, and the fulcrum stepped screw is fixedly connected to the tail of a mounting seat.

9. The linear spring wire pin interference riveting mechanism of claim 8, wherein: The fulcrum stepped screw limits the fulcrum connecting rod, so that the fulcrum connecting rod can swing on the surface of the mounting seat.