Ten-thousand-ton high-performance winding type free forging press

Abstract

The utility model discloses a ten-thousand-ton high-performance winding type free forging press, which belongs to the technical field of forging presses and comprises a forging press body, one side of the forging press body is connected with a first connecting plate, one end of the first connecting plate is connected with a fixing plate in a welding manner, and one side of the fixing plate is provided with a moving component for uniformly winding a die. The moving assembly comprises a mounting plate fixedly mounted on one side of the fixed plate, a motor is fixedly mounted at the top of the mounting plate, and the output end of the motor is connected with a transmission wheel. And the first rolling wheel is matched to drive the mold forwards at a constant speed, and then the outer side of the mold is uniformly wound, so that the beneficial effects that it can be ensured that materials form consistent layers on the mold, the strength and stability of the mold in the forging and pressing process are improved, and defects are reduced are achieved.

Description

Technical Field

[0001] This utility model belongs to the field of forging press technology, and in particular to a 10,000-ton high-performance winding free forging press. Background Technology

[0002] A forging press is a mechanical device used for metal processing, primarily altering the shape and properties of metal materials by applying pressure or impact. Forging presses are commonly used in forging, stamping, bending, and stretching processes, and are widely applied in industries such as automotive, aerospace, machinery manufacturing, and mold making. With the continuous development of industrial technology, the demand for processing high-performance materials is increasing. The winding free forging press, as a new type of forging equipment, has attracted widespread attention due to its high efficiency and excellent processing performance. However, existing winding mechanisms still face some technical bottlenecks when winding dies.

[0003] In practical applications, controlling the tightness of the material during winding is a crucial factor. Due to factors such as tension, speed, and material properties during winding, uneven material tightness often occurs. This uneven winding not only leads to variations in winding layers but also affects the strength and stability of the die, thus impacting the quality of the final forged product. Furthermore, inconsistent winding layers can cause uneven local stress on the die during forging, increasing the risk of material deformation and reducing forging efficiency. This problem is particularly prominent when processing high-strength, high-toughness materials, potentially leading to increased scrap rates and production costs. Therefore, it is imperative to optimize the winding mechanism to achieve more precise tension control and material distribution, thereby improving winding quality and meeting the demands of high-quality forged products.

[0004] The purpose of this invention is to provide a high-performance winding free forging press with a capacity of 10,000 tons to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to provide a high-performance winding free forging press with a capacity of 10,000 tons to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a 10,000-ton high-performance winding free forging press, comprising a forging press body, a first connecting plate connected to one side of the forging press body, a fixing plate welded to one end of the first connecting plate, and a motion component for uniformly winding the mold on one side of the fixing plate.

[0007] The motion component includes a mounting plate fixedly installed on one side of a fixed plate. A motor is fixedly installed on the top of the mounting plate. A transmission wheel is connected to the output end of the motor. The transmission wheels are arranged in a rectangular pattern on one side of the fixed plate. A belt is connected to the outer side of the transmission wheels. A first limiting wheel is connected to the back axis of each transmission wheel through the fixed plate. A rotating ring is connected to the inner side of the first limiting wheel.

[0008] Furthermore, a second limiting wheel is symmetrically connected to the outer side of the rotating ring, and the second limiting wheel is rotatably connected to one side of the fixed plate.

[0009] Furthermore, a connecting column is fixedly installed on one end of the outer side of the rotating ring, and a coil roller is rotatably connected to the other end of the connecting column. A through circular groove is provided inside the fixed plate.

[0010] Furthermore, a second connecting plate is symmetrically fixedly installed on the other side of the fixing plate, and an installation groove is provided between the two second connecting plates, with a first roller installed in the installation groove.

[0011] Furthermore, an L-shaped connecting block is welded to the top of each of the second connecting plates, and a limiting plate for limiting the mold is fixedly installed on the top of the connecting block.

[0012] Furthermore, a second roller for conveying the mold into the forging press body is provided between the first connecting plates.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This invention utilizes a motion assembly where a motor drives a transmission wheel to rotate, which in turn drives a belt to rotate, simultaneously rotating a first limiting wheel, which in turn drives a rotating ring to rotate, and consequently, a coil roller to rotate. This, combined with the first roller, propels the mold forward at a uniform speed, resulting in even winding of the material around the outside of the mold. This design ensures consistent material layering on the mold, improves the mold's strength and stability during forging, reduces defects, and enhances the mechanical properties of forged products, making them more robust and durable, thus meeting high-performance requirements. The connecting block and limiting plate ensure the mold's direction of movement within the motion assembly, resulting in more uniform winding. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the motion component in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the motor in this utility model.

[0019] Explanation of reference numerals in the attached figures:

[0020] In the picture:

[0021] 1. Forging press body; 2. First connecting plate; 3. Fixing plate; 4. Second connecting plate; 5. Limiting plate; 6. Connecting block; 7. Rotating ring; 8. First limiting wheel; 9. Second limiting wheel; 10. Mounting groove; 11. First roller; 12. Belt; 13. Transmission wheel; 14. Mounting plate; 15. Motor; 16. Connecting column; 17. Coil roller; 18. Second roller; 19. Circular groove. Detailed Implementation

[0022] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.

[0023] Unless otherwise defined, the directions mentioned herein, such as up, down, left, right, front, back, inside, and outside, are based on the directions shown in the figures of this utility model, and are explained here together.

[0024] The connection method can be any existing method, such as bonding, welding, or bolting, depending on the actual needs.

[0025] Please see Figures 1 to 3As shown, a 10,000-ton high-performance winding free forging press includes a forging press body 1. The forging press body 1 is a device well known to those skilled in the art and will not be described in detail here. A first connecting plate 2 is connected to one side of the forging press body 1. A fixed plate 3 is welded to one end of the first connecting plate 2. A motion component for uniformly winding the die is provided on one side of the fixed plate 3. The motion component includes a mounting plate 14 fixedly installed on one side of the fixed plate 3. A motor 15 is fixedly installed on the top of the mounting plate 14. A transmission wheel 13 is connected to the output end of the motor 15. The transmission wheels 13 are arranged in a rectangle on one side of the fixed plate 3. A belt 12 is connected to the outer side of the transmission wheels 13 for transmission. A first limiting wheel 8 is connected to the fixed plate 3 through the back axis of the moving wheel 13. A rotating ring 7 is connected to the inner side of the first limiting wheel 8. When the first limiting wheel 8 rotates, it can drive the rotating ring 7 to rotate. A second limiting wheel 9 is symmetrically connected to the outer side of the rotating ring 7. The second limiting wheel 9 ensures the movement trajectory of the rotating ring 7. The second limiting wheel 9 is rotatably connected to one side of the fixed plate 3. One end of the connecting column 16 is fixedly installed on the outer side of the rotating ring 7. When the rotating ring 7 rotates, it will not collide with the second connecting plate 4. The other end of the connecting column 16 is rotatably connected to the coil roller 17. A through circular groove 19 is opened in the fixed plate 3. The circular groove 19 is used for the mold to pass through.

[0026] A second connecting plate 4 is symmetrically fixedly installed on the other side of the fixed plate 3. An installation groove 10 is provided between the two second connecting plates 4. A first roller 11 is provided in the installation groove 10. A second roller 18 for conveying the mold to the forging press body 1 is provided between the first connecting plates 2. An L-shaped connecting block 6 is welded to the top of each second connecting plate 4. A limiting plate 5 for limiting the mold is fixedly installed on the top of the connecting block 6. The limiting plate 5 can be replaced according to the shape of the mold. It should be noted that the first roller 11 and the second roller 18 are both electric driving wheels, which are commonly used for material handling and transportation. They are mainly composed of an electric motor and a roller system and can realize the automatic movement of items.

[0027] The first roller 11, the second roller 18, the motor 15, and the forging press body 1 are all existing technologies. Their working principles, dimensions, and models are irrelevant to the problem solved by this application, so they will not be described in detail. The control method of this utility model is through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0028] Working principle: The mold is placed on the first roller 11 between the second connecting plates 4. The first roller 11 conveys the mold at a constant speed to the circular groove 19 in the fixed plate 3. The limiting plate 5 on the connecting block 6 ensures that its movement is always in a straight line. Then, the motor 15 on the mounting plate 14 is started. The motor 15 drives the transmission wheel 13 to rotate, and then the transmission wheel 13 drives the belt 12 to rotate, thereby driving the first limiting wheel 8 to rotate. Then, the first limiting wheel 8 drives the rotating ring 7 to rotate, thereby driving the coil roller 17 on the connecting column 16 to rotate, thus uniformly winding the mold. After completion, it is sent to the forging press body 1 for processing through the second roller 18 between the first connecting plates 2.

[0029] It should be noted that, in this document, relational terms such as "one" and "two" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A 10,000 ton high performance winding type open die forging press comprising a press body (1) characterized by: The forging press body (1) is connected with a first connecting plate (2) on one side, and a fixing plate (3) is welded on one end of the first connecting plate (2), and a movement assembly for uniformly winding the mold is arranged on one side of the fixing plate (3); The movement assembly comprises an installation plate (14) fixedly installed on one side of the fixing plate (3), a motor (15) fixedly installed on the top of the installation plate (14), a transmission wheel (13) connected with the output end of the motor (15), the transmission wheels (13) arranged in a rectangular shape on one side of the fixing plate (3), a belt (12) drivingly connected with the outside of the transmission wheel (13), and a first limiting wheel (8) penetrating through the fixing plate (3) and connected with the shaft center of the back of each transmission wheel (13), and a rotating ring (7) drivingly connected with the inside of the first limiting wheel (8).

2. A 10,000 ton high performance, wrap-around, free- forging press as defined in claim 1 wherein: The rotating ring (7) is symmetrically connected with a second limiting wheel (9) on the outside, and the second limiting wheel (9) is rotatably connected on one side of the fixing plate (3).

3. A 10,000 ton high performance, wrap-around, free- forging press as defined in claim 2 wherein: One end of a connecting column (16) is fixedly installed on the outside of the rotating ring (7), and a coil roller (17) is rotatably connected with the other end of the connecting column (16), and a circular groove (19) penetrating through the fixing plate (3) is arranged in the fixing plate (3).

4. A high performance 10,000 tonnage free forging press of claim 1 wherein: Second connecting plates (4) are symmetrically fixedly installed on the other side of the fixing plate (3), and a mounting groove (10) is arranged between the two second connecting plates (4), and a first roller (11) is arranged in the mounting groove (10).

5. A high performance 10,000 tonnage free forging press of claim 4 wherein: An L-shaped connecting block (6) is welded on the top of each second connecting plate (4), and a limiting plate (5) for limiting the mold is fixedly installed on the top of the connecting block (6).

6. A high performance 10,000 tonnage free forging press of claim 1 wherein: Second rollers (18) for conveying the mold into the forging press body (1) are arranged between the first connecting plates (2).

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