Hardware cutting and discharging device

Abstract

The utility model relates to a hardware cutting blanking device, including cutting mechanism and receiving mechanism, cutting mechanism includes cutting platform, support subassembly and cutting subassembly, the cutting platform is installed on the support subassembly, the cutting subassembly is installed on the cutting platform, and the receiving mechanism is installed on the cutting platform. The cutting platform is provided with a discharging port below the cutting assembly, the material collecting mechanism comprises a material collecting barrel, a material receiving plate and an elastic assembly, the material collecting barrel is communicated with the discharging port, the elastic assembly is installed at the bottom in the material collecting barrel, the material receiving plate is connected with the elastic assembly, and the material receiving plate is connected with the elastic assembly. And the material receiving plate and the material receiving barrel form an accommodating space for receiving materials. The material receiving device has the advantages that material receiving is convenient, and noise pollution in the material receiving process can be effectively reduced.

Description

Technical Field

[0001] This utility model relates to the field of hardware processing technology, specifically to a hardware cutting and blanking device. Background Technology

[0002] In the hardware processing industry, cutting and blanking hardware parts is a common and crucial process. Traditionally, the cut hardware parts are simply dropped directly into a receiving container. Due to the lack of effective cushioning, the hardware parts collide violently with the bottom of the container during their descent, generating significant noise. This noise can damage the hearing of operators and negatively impact the comfort of the working environment. Utility Model Content

[0003] The purpose of this utility model is to provide a hardware cutting and blanking device that facilitates material collection and effectively reduces noise pollution during the material collection process.

[0004] A hardware parts cutting and blanking device includes a cutting mechanism and a receiving mechanism. The cutting mechanism includes a cutting platform, a support assembly, and a cutting component. The cutting platform is mounted on the support assembly, and the cutting component is mounted on the cutting platform. The cutting platform has a blanking port located below the cutting component. The receiving mechanism includes a receiving bucket, a receiving plate, and an elastic component. The receiving bucket is connected to the blanking port, the elastic component is installed at the bottom of the receiving bucket, and the receiving plate is connected to the elastic component. The receiving plate and the receiving bucket form a receiving space for collecting materials.

[0005] In the above scheme, the cutting mechanism is used to cut the hardware blank, and the receiving mechanism is used to collect the hardware blank. Specifically, the hardware blank to be cut is placed on the cutting platform, and the hardware blank is cut by the cutting component to divide the hardware blank into a small segment. After cutting, the small segment of hardware blank falls from the feeding port into the receiving bucket and lands on the receiving plate. Since the receiving plate is supported by the elastic component, the elastic component can play a buffering role. In this way, when the hardware blank falls, the sound of falling on the receiving plate can be reduced to reduce the generation of noise. After the receiving space is full of hardware blank, the cutting stops and the hardware blank is taken out.

[0006] Furthermore, the elastic component includes at least one elastic element, one end of which is connected to the bottom of the receiving hopper and the other end of which is connected to the receiving plate.

[0007] In the above solution, the elastic element can be a compression spring or a rubber block. During the cutting process of the hardware parts, the cut small pieces of hardware blanks fall from the cutting port into the receiving hopper and onto the receiving plate. The elastic element can undergo elastic deformation the moment the hardware parts contact the receiving plate, absorbing and dispersing the impact force of the falling hardware parts, greatly reducing the collision intensity between the hardware parts and the receiving plate. In actual work, without the elastic element to buffer the impact, the direct impact of the hardware parts onto the receiving plate will produce a sharp and loud noise; while with the elastic element, this collision is buffered, and the sound produced is significantly reduced, thereby effectively reducing noise pollution in the working environment, improving the working environment for operators, and reducing the potential harm of noise to human health.

[0008] Furthermore, the receiving trough of the receiving hopper is cylindrical, the receiving plate is disc-shaped, and the outer peripheral wall of the receiving plate is in movable contact with the inner wall of the receiving trough.

[0009] In the above design, the disc-shaped receiving plate moves in contact with the inner wall of the cylindrical receiving trough, allowing the receiving plate to move more stably up and down when impacted by the hardware. During the cushioning process, the force on the circumference of the receiving plate is more even, avoiding uneven force distribution caused by tilting or shaking of the receiving plate. This ensures that the elastic component can continuously and stably perform its cushioning function, effectively reducing the noise generated when the hardware falls.

[0010] Furthermore, the receiving hopper has a material dispensing port on its side wall, and a cover plate is hinged to one side of the material dispensing port.

[0011] In the above solution, once the receiving bin is full of metal blanks, the operator does not need to move or empty the entire bin to retrieve the metal parts. Simply opening the cover hinged to the dispensing port allows direct removal of the metal parts from the port, greatly simplifying the material handling process and saving time and labor costs.

[0012] Furthermore, the discharge port is connected to a discharge box, which is frustum-shaped, and the smaller end of the discharge box extends into the receiving hopper.

[0013] In the above scheme, the special shape of the frustum-shaped feeding box can play a good guiding role for the cut hardware parts. After the hardware parts enter the feeding box from the feeding port, as the opening of the feeding box gradually narrows, the hardware parts will naturally slide down the inclined surface of the frustum and finally fall accurately into the receiving plate in the receiving hopper through the smaller opening end.

[0014] Furthermore, the outer periphery of the end with the larger opening of the feeding box is provided with a protruding structure, which is connected to the cutting platform.

[0015] In the above design, the raised structure increases the contact area and connection points between the material box and the cutting platform. Compared to a direct planar connection, this design makes the connection between the two more stable, effectively preventing the material box from shaking or shifting during the material unloading process.

[0016] Furthermore, the cutting assembly includes a first mounting base, a second mounting base, a driving component, and a cutting blade. The cutting blade is connected to the first mounting base, the driving component is connected to the second mounting base, and the output end of the driving component is connected to the cutting blade.

[0017] In the above design, the first mounting base and the second mounting base provide independent support and positioning structures for the cutting blade and the drive component, respectively. The first mounting base stably fixes the cutting blade, ensuring it maintains an accurate position and posture during cutting, preventing the cutting blade from shaking or shifting, thus guaranteeing cutting accuracy. The second mounting base provides a stable mounting foundation for the drive component, ensuring that it will not shift due to vibration or other reasons during operation, guaranteeing the stability of power transmission. The drive component drives the cutting blade to rotate at high speed, thereby cutting the metal blank.

[0018] Furthermore, the support assembly includes several support seats and connecting seats. The connecting seat includes an integrally formed connecting shaft and a limiting shaft. One end of the connecting shaft is connected to the cutting platform, and the other end passes through the support seat. The limiting shaft is connected to the support seat.

[0019] In the above solution, the cutting platform is supported at a certain height by a support component, allowing the receiving mechanism to be placed below the cutting platform. The support component consists of a connecting shaft and a support base for easy processing and installation. During installation, the support base is fixed to the ground or other flat surface, and the connecting shaft of the connecting base passes through the support base. The height of the connecting shaft inserted into the support base is limited by a limiting shaft, thereby ensuring that the side of the connecting shaft connected to the cutting platform is on the same plane. The limiting shaft is connected to the support base by screws or other fasteners to ensure the stability of the support component connection, thereby ensuring the stability of the cutting platform processing.

[0020] This utility model discloses a hardware cutting and unloading device, which has the beneficial effects of convenient material collection and effective reduction of noise pollution during the material collection process. The cutting mechanism is used to cut hardware blanks, and the collecting mechanism is used to collect the hardware blanks. Specifically, the hardware blank to be cut is placed on the cutting platform, and the hardware blank is cut by the cutting component to divide it into small segments. After cutting, the small segments of hardware blank fall from the unloading port into the collecting bin and land on the receiving plate. Since the receiving plate is supported by an elastic component, the elastic component can play a buffering role. This reduces the sound when the hardware blank falls onto the receiving plate, thereby reducing noise generation. After the receiving space is full of hardware blanks, the cutting stops and the hardware blanks are removed. Attached Figure Description

[0021] Figure 1 This is a perspective view of a hardware cutting and blanking device according to an embodiment.

[0022] Figure 2 This is a schematic diagram of a cutting mechanism structure according to one embodiment.

[0023] Figure 3 This is a schematic diagram of the material receiving mechanism in one embodiment.

[0024] Reference numerals in the attached figures: 1. Cutting mechanism; 11. Cutting platform; 12. Support component; 121. Support base; 122. Connecting base; 1221. Connecting shaft; 1222. Limiting shaft; 13. Cutting component; 131. First mounting base; 132. Second mounting base; 133. Cutting blade; 134. Drive component; 2. Receiving mechanism; 21. Receiving hopper; 211. Feeding port; 212. Cover plate; 22. Receiving plate; 23. Elastic component; 3. Discharge port; 4. Accommodation space; 5. Discharge line; 51. Protruding structure. Detailed Implementation

[0025] The present invention provides a hardware cutting and blanking device in further detail below with reference to specific embodiments and accompanying drawings.

[0026] like Figure 1 and Figure 2As shown in a preferred embodiment, the hardware cutting and blanking device of the present invention includes a cutting mechanism 1 and a receiving mechanism 2. The cutting mechanism 1 includes a cutting platform 11, a support component 12 and a cutting component 13. The cutting platform 11 is mounted on the support component 12, and the cutting component 13 is mounted on the cutting platform 11. The cutting platform 11 has a blanking port 3 below the cutting component 13. The receiving mechanism 2 includes a receiving bucket 21, a receiving plate 22 and an elastic component 23. The receiving bucket 21 is connected to the blanking port 3. The elastic component 23 is installed at the bottom of the receiving bucket 21. The receiving plate 22 is connected to the elastic component 23. The receiving plate 22 and the receiving bucket 21 form a receiving space 4. Cutting mechanism 1 is used to cut hardware blanks, and receiving mechanism 2 is used to collect the hardware blanks. Specifically, the hardware blank to be cut is placed on cutting platform 11, and the hardware blank is cut by cutting component 13 to divide it into small segments. After cutting, the small segments of hardware blank fall from the discharge port 3 into receiving hopper 21 and onto receiving plate 22. Since receiving plate 22 is supported by elastic component 23, the elastic component 23 can play a buffering role. This reduces the sound when the hardware blank falls onto receiving plate 22, thereby reducing noise generation. After receiving space 4 is full of hardware blanks, cutting stops and the hardware blanks are removed. The buffering effect of elastic component 23 not only reduces noise but also reduces the impact force on the hardware blank during the fall, thereby reducing the probability of scratches, deformation, and other damage on the surface of the hardware and improving the quality of the finished hardware.

[0027] As shown in the figure, in some embodiments, the elastic component 23 includes at least one elastic element, one end of which is connected to the bottom of the receiving hopper 21, and the other end is connected to the receiving plate 22. The elastic element can be a compression spring or a rubber block. During the cutting process of the hardware parts, the cut small pieces of hardware blanks fall from the discharge port 3 into the receiving hopper 21 and onto the receiving plate 22. The elastic element can generate elastic deformation at the moment the hardware parts contact the receiving plate 22, absorbing and dispersing the impact force of the falling hardware parts, greatly reducing the collision intensity between the hardware parts and the receiving plate 22. In actual work, when there is no elastic element to buffer the impact, the direct impact of the hardware parts on the receiving plate 22 will produce a sharp and loud noise; while with the elastic element, this collision is buffered, and the sound produced is significantly reduced, thereby effectively reducing noise pollution in the working environment, improving the working environment of the operators, and reducing the potential harm of noise to human health.

[0028] As shown in the figure, in some embodiments, the receiving trough of the receiving bin 21 is cylindrical, and the receiving plate 22 is disc-shaped, with its outer peripheral wall in contact with the inner wall of the receiving trough. This contact between the disc-shaped receiving plate 22 and the inner wall of the cylindrical receiving trough allows the receiving plate 22 to move more stably up and down when impacted by the metal parts. During the buffering process, the elastic component 23 distributes the force more evenly along the circumference of the receiving plate 22, preventing uneven force distribution due to tilting or shaking of the receiving plate 22. This ensures that the elastic component 23 can continuously and stably perform its buffering function, effectively reducing noise generated when the metal parts fall.

[0029] As shown in the figure, in some embodiments, the receiving bin 21 has a material dispensing port 211 on its side wall, and a cover plate 212 is hinged to one side of the material dispensing port 211. When the receiving space 4 inside the receiving bin 21 is full of hardware blanks, the operator does not need to move or tilt the entire receiving bin 21 to remove the hardware. Simply open the cover plate 212 hinged to one side of the material dispensing port 211, and the hardware can be directly removed from the material dispensing port 211, greatly simplifying the material removal process and saving time and labor costs.

[0030] As shown in the figure, in some embodiments, the feeding port 3 is connected to a feeding box 5, which is frustum-shaped. The smaller end of the feeding box 5 extends into the receiving bin 21. The special shape of the frustum-shaped feeding box 5 can effectively guide the cut hardware parts. After the hardware parts enter the feeding box 5 from the feeding port 3, as the opening of the feeding box 5 gradually narrows, the hardware parts will naturally slide down the inclined surface of the frustum and finally fall accurately onto the receiving plate 22 in the receiving bin 21 through the smaller end.

[0031] As shown in the figure, in some embodiments, a protruding structure 51 is provided on the outer periphery of the end with the larger opening of the feeding box 5, and the protruding structure 51 is connected to the cutting platform 11. The protruding structure 51 increases the contact area and connection points between the feeding box 5 and the cutting platform 11. Compared with a direct planar connection, this design makes the connection between the two more stable and effectively prevents the feeding box 5 from shaking or shifting during the feeding of hardware parts.

[0032] As shown in the figure, in some embodiments, the cutting assembly 13 includes a first mounting base 131, a second mounting base 132, a drive member 134, and a cutting blade 133. The cutting blade 133 is connected to the first mounting base 131, and the drive member 134 is connected to the second mounting base 132. The output end of the drive member 134 is connected to the cutting blade 133. The first mounting base 131 and the second mounting base 132 provide independent support and positioning structures for the cutting blade 133 and the drive member 134, respectively. The first mounting base 131 can stably fix the cutting blade 133, ensuring that it maintains an accurate position and posture during the cutting process, preventing the cutting blade 133 from shaking or shifting, thereby ensuring cutting accuracy. The second mounting base 132 provides a stable mounting base for the drive member 134, ensuring that the drive member 134 will not shift due to vibration or other reasons during operation, ensuring the stability of power transmission. The drive member 134 drives the cutting blade 133 to rotate at high speed to cut the metal blank.

[0033] As shown in the figure, in some embodiments, the support component 12 includes a plurality of support seats 121 and connecting seats 122. The connecting seat 122 includes an integrally formed connecting shaft 1221 and a limiting shaft 1222. One end of the connecting shaft 1221 is connected to the cutting platform 11, and the other end passes through the support seat 121. The limiting shaft 1222 is connected to the support seat 121. The cutting platform 11 is supported at a certain height by the support component 12, so that the receiving mechanism 2 can be placed below the cutting platform 11. The support component 12 is divided into a connecting shaft 1221 and a support base 121 for easy processing and installation. During installation, the support base 121 is fixed on the ground or other plane. The connecting shaft 1221 of the connecting base 122 passes through the support base 121. The height of the connecting shaft 1221 inserted into the support base 121 is limited by the limiting shaft 1222, thereby ensuring that the side of the connecting shaft 1221 connected to the cutting platform 11 is on the same plane. The limiting shaft 1222 is connected to the support base 121 by screws or other fasteners to ensure the stability of the connection of the support component 12, thereby ensuring the stability of the processing of the cutting platform 11.

[0034] The working principle and process of the hardware cutting and blanking device of this utility model are as follows: the hardware blank to be cut is placed on the cutting platform 11, and the hardware blank is cut by the cutting component 13 to divide the hardware blank into a small segment. After cutting, the small segment of hardware blank falls from the feeding port 3 into the receiving bucket 21, and then falls onto the receiving plate 22. The elastic element generates elastic deformation at the moment the hardware comes into contact with the receiving plate 22, absorbing and dispersing the impact force of the falling hardware. This collision is buffered, and the generated sound is significantly reduced, thereby effectively reducing noise pollution in the working environment.

[0035] In the description of this utility model, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] Although the description of this utility model has been given in conjunction with the specific embodiments described above, it is obvious to those skilled in the art that many substitutions, modifications, and variations can be made based on the above description. Therefore, all such substitutions, modifications, and variations are included within the spirit and scope of the appended claims.

Claims

1. A hardware cutting blanking device, characterized in that, The cutting mechanism comprises a cutting platform, a support assembly and a cutting assembly, the cutting platform is installed on the support assembly, the cutting assembly is installed on the cutting platform, the cutting platform is provided with a discharging port below the cutting assembly, the material collecting mechanism comprises a material collecting barrel, a material receiving plate and an elastic assembly, the material collecting barrel is communicated with the discharging port, the elastic assembly is installed at the bottom of the material collecting barrel, the material receiving plate is connected with the elastic assembly, and the material receiving plate and the material collecting barrel form a receiving space.

2. The hardware cutting blanking device according to claim 1, characterized in that, The elastic assembly comprises at least one elastic piece, one end of the elastic piece is connected with the bottom of the material collecting barrel, and the other end is connected with the material receiving plate.

3. The hardware cutting blanking device according to claim 1, wherein, The material collecting groove of the material collecting barrel is in a cylindrical shape, the material receiving plate is in a disc shape, and the outer peripheral wall of the material receiving plate movably abuts against the inner wall of the material collecting groove.

4. The hardware cutting blanking device according to claim 1, wherein, A material taking port is arranged on the side wall of the material collecting barrel, and a cover plate is hingedly connected to one side of the material taking port.

5. The hardware cutting blanking device according to claim 1, wherein, The discharging port is connected with a discharging box, the discharging box is in a prism shape, and the smaller opening end of the discharging box extends into the material collecting barrel.

6. The hardware cutting blanking device according to claim 5, wherein, A convex structure is arranged on the outer periphery of the larger opening end of the discharging box, and the convex structure is connected with the cutting platform.

7. The hardware cutting blanking device according to claim 1, wherein, The cutting assembly comprises a first mounting seat, a second mounting seat, a driving piece and a cutting knife, the cutting knife is connected with the first mounting seat, the driving piece is connected with the second mounting seat, and the output end of the driving piece is connected with the cutting knife.

8. The hardware cutting blanking device according to claim 1, wherein, The support assembly comprises a plurality of support seats and a connecting seat, the connecting seat comprises an integrally formed connecting shaft and a limiting shaft, one end of the connecting shaft is connected with the cutting platform, the other end penetrates through the support seat, and the limiting shaft is connected with the support seat.

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