Cylindrical hinge chamfering machining equipment
By designing structures such as loading platform, loading groove, positioning block and gas nozzle, the simultaneous chamfering and debris collection of multiple hinges is realized, which solves the problems of low efficiency and debris affecting quality in the existing technology, and improves the efficiency and quality of hinge chamfering.
Patent Information
- Application Number
- CN202520109775.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing hinge chamfering devices cannot be mass-produced, resulting in low efficiency and generating a large amount of debris during processing, which affects quality.
A cylindrical hinge chamfering processing device was designed, which includes a loading platform, loading groove, positioning block, chamfering tool and dust collection chamber. The device rotates the hinge by driving plate and uses gas nozzles to clean up debris, so that multiple hinges can be chamfered and debris collected at the same time.
It improves the processing efficiency and quality of hinge chamfering, reduces debris residue, and enhances the stability and processing effect of the equipment.
Smart Images

Figure CN223762275U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of hinge processing technology, and in particular relates to a chamfering processing equipment for cylindrical hinges. Background Technology
[0002] A hinge is a mechanical device used to connect two solids and allow relative rotation between them. During the manufacturing process, the convex end of a cylindrical hinge needs to be chamfered. The chamfering device for cylindrical hinges is a mechanical device specifically designed to process the edges of cylindrical hinges. This device can ensure that the cylindrical hinge has smooth and rounded edges after processing, thereby improving its performance and aesthetics.
[0003] In the existing technology, during the hinge manufacturing process, it is necessary to chamfer the convex end of the cylindrical hinge. However, the existing chamfering device can only process a single hinge through a clamping and positioning device, and cannot perform chamfering in batches, resulting in low processing efficiency. Secondly, the existing technology generates a large amount of debris during the hinge chamfering process, which not only cannot be uniformly processed, but also affects the processing quality of the hinge. Utility Model Content
[0004] To overcome the shortcomings of the prior art, this utility model provides a cylindrical hinge chamfering processing device. By setting up a loading table and multiple loading slots, multiple hinges on the end face of the loading table can be rubbed simultaneously, causing multiple hinges to rotate and bevel, which can effectively improve processing efficiency. By setting up a feeding chamber and a protective shell, the end face of the loading table can be quickly loaded, which can effectively improve processing efficiency. By setting up a dust collection chamber and a slag discharge port, the residual debris on the surface of the chamfering tool can be reduced, thus improving processing quality.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a cylindrical hinge chamfering processing device, comprising a machine body, a loading platform rotatably disposed on the end face of the machine body, a plurality of loading slots disposed on the end face of the loading platform, a feeding pusher for pushing the hinge onto the interior of each of the plurality of loading slots, a dust collection chamber disposed on one side of the loading platform, a mounting plate disposed on the end face of the dust collection chamber, a chamfering tool disposed on the end face of the mounting plate, a positioning block disposed on one side of the chamfering tool on the end face of the mounting plate, a plurality of positioning slots disposed on the end face of the positioning block, the positioning slots being used to position the hinge, the corners of the plurality of positioning blocks and positioning slots being arc-shaped, and a drive plate for rotating the hinge by rubbing it disposed above the positioning slots.
[0006] Preferably, each of the multiple loading slots has a through slot inside, and a connecting rod is slidably disposed inside the through slot. The connecting rod is fixedly connected to the feeding push block. A through slot connecting slot is provided on one side of the loading slot. A threaded sleeve is provided at one end of the connecting rod extending along the through slot connecting slot. A threaded rod is rotatably disposed inside the threaded sleeve. The threaded sleeve and the threaded rod are threadedly connected.
[0007] Preferably, the loading platform is equipped with a rotating rod inside, and a third motor is provided at one end of the rotating rod that extends along the machine body. The output end of the third motor is fixedly connected to the rotating rod.
[0008] Preferably, a first slide rail is provided on both sides of the inner wall of the machine body, a first electric slider is slidably provided on the outer surface of the two first slide rails, a support plate is slidably provided between the two first electric sliders, the support plate is slidably connected to the drive plate, a connector is provided on the top of the fixed plate, a drive cylinder is provided at one end of the connector, and the output end of the drive cylinder is fixedly connected to the connector.
[0009] Preferably, the support plate is provided with a limiting groove inside, and a limiting slider is slidably arranged inside the limiting groove. A fixing plate is provided at the bottom of the limiting slider, and the fixing plate is fixedly connected to the drive plate.
[0010] Preferably, the top of the support plate is provided with an air passage, a plurality of gas nozzles are provided on one side of the air passage, and an air pump is provided below the air passage inside the machine body. The air passage and the air pump are connected by a hose.
[0011] Preferably, a protective shell is slidably disposed above the loading platform, a material discharge chamber is disposed on the top of the protective shell, a material discharge wheel is rotatably disposed inside the protective shell, a plurality of material discharge slots are disposed inside the material discharge wheel, a baffle is disposed on the outer surface of the material discharge wheel, and a plurality of baffle grooves are disposed on the outer surface of the baffle.
[0012] Preferably, a second slide rail is provided on the inner wall of the body, and a second slider is slidably provided on the end face of the second slide rail, and the second slider is fixedly connected to the outer surface of the protective shell.
[0013] Preferably, a slag discharge port is provided between the positioning block and the chamfering tool, and the slag discharge port is connected to the dust collection chamber.
[0014] Preferably, a discharge box is provided on one side of the dust collection chamber below the loading platform.
[0015] In summary, compared with existing technologies, the beneficial effects of this solution are as follows:
[0016] (1) This utility model sets up a loading platform and multiple loading slots, as well as a positioning block and a chamfering tool, etc. By moving the drive plate, multiple hinges on the end face of the loading platform can be rubbed at the same time, causing multiple hinges to rotate. The chamfering tool at one end is used to chamfer the hinges. By setting up a feeding chamber and a protective shell, the end face of the loading platform can be loaded quickly, effectively improving the processing efficiency.
[0017] (2) By setting up a dust collection chamber, a slag discharge port, a gas nozzle and an air pump, this utility model can clean the end face of the chamfering tool by blowing air and collecting the debris through the slag discharge port into the dust collection chamber for processing, thereby reducing the debris residue on the surface of the chamfering tool and improving the chamfering quality. Attached Figure Description
[0018] Figure 1 This is a perspective view of the present utility model;
[0019] Figure 2 This is a front view of the present invention;
[0020] Figure 3 for Figure 2 A three-dimensional sectional view at point AA;
[0021] Figure 4 for Figure 3 A magnified view of a section at point B in the middle;
[0022] Figure 5 This is a structural schematic diagram of the loading platform components;
[0023] Figure 6 for Figure 5 A magnified view of a section at point C;
[0024] Figure 7 for Figure 5 A magnified view of a section at point D;
[0025] Figure 8 for Figure 3 A magnified view of a section at point E in the middle;
[0026] In the diagram: 10. Machine body, 11. Loading platform, 12. Loading groove, 13. Feeding pusher, 14. Connecting rod, 15. Through groove, 16. Slag discharge port, 17. Threaded sleeve, 18. Threaded rod, 19. Micro motor, 20. Positioning block, 21. Positioning groove, 22. Chamfering tool, 23. Dust collection chamber, 24. Mounting plate, 25. Support plate, 26. First electric slider, 27. First slide rail, 28. Fixing plate, 29. Drive plate, 30. Connector, 31. Drive cylinder, 32. Air passage, 33. Gas nozzle, 34. Discharge chamber, 35. Protective shell, 36. Discharge wheel, 37. Discharge groove, 38. Baffle, 39. Limiting slide groove, 40. Limiting slider, 41. Second slide rail, 42. Second slider, 43. Discharge box, 44. Rotating rod, 45. Air pump, 46. Second motor, 47. Third motor, 48. Detailed Implementation
[0027] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0028] Example 1:
[0029] refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 A cylindrical hinge chamfering processing device includes a machine body 10. A loading platform 11 is rotatably arranged on the end face of the machine body 10. Multiple loading slots 12 are arranged on the end face of the loading platform 11. A feeding pusher 13 for pushing the hinge is slidably arranged inside the multiple loading slots 12. A dust collection chamber 23 is arranged on one side of the loading platform 11. A mounting plate 24 is arranged on the end face of the dust collection chamber 23. A chamfering tool 22 is arranged on the end face of the mounting plate 24. A positioning block 20 is arranged on one side of the chamfering tool 22 on the end face of the mounting plate 24. Multiple positioning slots 21 are arranged on the end face of the positioning block 20. The positioning slots 21 are used to position the hinge. The corners of the multiple positioning blocks 20 and the positioning slots 21 are all arc-shaped. A drive plate 29 for rotating the hinge is slidably arranged above the positioning slots 21.
[0030] In this design, the feeding pusher 13 is semi-circular in shape and slides inside the loading groove 12. This pusher pusher 13 can push the hinge inside the loading groove 12, causing the protruding end of the hinge to abut against the inclined surface of the chamfering tool 22, thus achieving the feeding effect. The chamfering tool 22 is triangular prism in shape, and multiple machining heads are provided on its inclined surface. These machining heads abut against the outer edge of the protruding end of the cylindrical hinge, performing chamfering on the outer edge of the cylindrical hinge. The positioning block 20 and the positioning groove 2... The connection point of 1 is set in an arc shape, which makes it easier to push the protruding end of the hinge into the positioning groove 21 to complete the positioning when the hinge is pushed inside the loading groove 12. This prevents the protruding end from getting stuck at the corner of the positioning groove 21 and the positioning block 20, so that the device can load materials normally and improve the stability of the equipment. The bottom end face of the drive plate 29 has multiple vertical grooves, which increases the contact area between the drive plate 29 and the outer circular surface of the hinge, thereby making it easier to drive the hinge to rotate and improve the processing quality.
[0031] refer to Figure 5 and Figure 6 Each of the multiple loading slots 12 has a feeding pusher 13 inside. A connecting rod 14 is slidably arranged inside the through slot 15. The connecting rod 14 is fixedly connected to the feeding pusher 13. A through slot connection slot 151 is provided on one side of the loading slot 12. A threaded sleeve 17 is provided at one end of the connecting rod 14 extending along the through slot connection slot 151. A threaded rod 18 is rotatably arranged inside the threaded sleeve 17. The threaded sleeve 17 and the threaded rod 18 are connected by a threaded drive.
[0032] In this scheme, multiple feeding push blocks 13 are connected to a connecting rod 14. When the threaded sleeve 17 slides outside the threaded rod 18, it will drive the connecting rod 14, so that the connecting rod 14 will drive multiple feeding push blocks 13 at the same time, thereby enabling multiple feeding push blocks 13 to push the hinge to complete the feeding, thereby improving the feeding efficiency. The upper end face of the feeding push block 13 is provided with rounded corners. This setting allows the hinge to slide into the loading slot 12 through the rounded corners when feeding, improving the feeding quality. A micro motor 19 is provided on one side of the loading table 11, and the output end of the micro motor 19 is fixedly connected to the threaded rod 18.
[0033] refer to Figure 2 and Figure 3 The loading platform 11 is equipped with a rotating rod 45. One end of the rotating rod 45 extends along the machine body 10 and is equipped with a third motor 48. The output end of the third motor 48 is fixedly connected to the rotating rod 45. A discharge box 44 is provided below the loading platform 11.
[0034] In this design, the rotating rod 45 is fixedly connected to the loading table 11, and the rotating rod 45 is rotatably connected to the inside of the end face of the machine body 10. It extends from the outer wall of the machine body 10 and connects to the output end of the third motor 48. By setting the rotating rod 45, after the chamfering is completed, the loading table 11 can be rotated so that the hinge on the end face of the loading table 11 falls into the discharge box 44 at the bottom by gravity, thus completing the discharge and facilitating the next use, thereby improving the processing efficiency.
[0035] refer to Figure 1 , Figure 2 , Figure 3 and Figure 8 Both sides of the inner wall of the body 10 are provided with first slide rails 27. The outer surfaces of the two first slide rails 27 are slidably provided with first electric sliders 26. A support plate 25 is slidably provided between the two first electric sliders 26. The support plate 25 is slidably connected to the drive plate 29. The support plate 25 is provided with a limiting groove 40 inside. A limiting slider 41 is slidably provided inside the limiting groove 40. A fixing plate 28 is provided at the bottom of the limiting slider 41. The fixing plate 28 is fixedly connected to the drive plate 29. A connector 30 is provided at the top of the fixing plate 28. A drive cylinder 31 is provided at one end of the connector 30. The output end of the drive cylinder 31 is fixedly connected to the connector 30.
[0036] In this design, the first electric slider 26 and the first slide rail 27 are used to lift the drive plate 29, allowing the feeding pusher 13 to smoothly enter the positioning groove 21 when pushing the hinge to slide, preventing it from being blocked by the drive plate 29. This ensures the device can operate normally and improves the overall stability of the device. The length of the limiting slide groove 40 is greater than the length of the limiting slider 41, allowing the limiting slider 41 to slide inside the limiting slide groove 40. The drive cylinder 31 is existing technology and its main function is to drive the connecting member 30 to reciprocate, thereby causing the connecting member 30 to drive the bottom drive plate 29 to reciprocate. During the sliding process, the drive plate 29 continuously rubs the bottom hinge to rotate, thereby rotating the hinge to achieve the chamfering effect.
[0037] refer to Figure 1 , Figure 2 and Figure 3 An air duct 32 is provided on the top of the support plate 25, and multiple gas nozzles 33 are provided on one side of the air duct 32. An air pump 46 is provided inside the machine body 10 below the air duct 32. The air duct 32 and the air pump 46 are connected by a hose. A slag discharge port 16 is provided between the positioning block 20 and the chamfering tool 22. The slag discharge port 16 is connected to the dust collection chamber 23.
[0038] In this design, the air passage 32 is hollow inside; multiple air passages 32 point towards the inclined surface of the chamfering tool 22. This arrangement allows for air blowing to clean the end face of the chamfering tool 22 during hinge machining, blowing the debris opposite the chamfering tool 22 into the interior of the slag discharge port 16, and then into the interior of the dust collection chamber 23 through the slag discharge port 16 for debris collection and treatment, which can effectively improve machining quality.
[0039] refer to Figure 2 , Figure 3 Figure 5 and Figure 7 A protective shell 35 is slidably disposed above the loading platform 11. A feeding chamber 34 is disposed on the top of the protective shell 35. A feeding wheel 36 is rotatably disposed inside the protective shell 35. Multiple feeding slots 37 are disposed inside the feeding wheel 36. A baffle 38 is disposed on the outer surface of the feeding wheel 36. Multiple baffle grooves 39 are disposed on the outer surface of the baffle 38. A second slide rail 42 is disposed on the inner wall of the machine body 10. A second slider 43 is slidably disposed on the end face of the second slide rail 42. The second slider 43 is fixedly connected to the outer surface of the protective shell 35.
[0040] In this design, the feeding chamber 34 is funnel-shaped and is used to load the hinges to be processed. The protective shell 35 is annular, with a discharge port on the bottom circular surface and a feed port on the top circular surface. The inside of the feeding chamber 34 is connected to the protective shell 35 through the feed port. The baffle 38 can prevent the hinges from sliding out of the feeding slot 37. The baffle 39 is used to support the protruding end of the hinge and prevent the hinge from tilting inside the feeding slot 37, thus playing a guiding role and improving the stability of feeding. A second motor 47 is provided on one side of the protective shell 35, and the output shaft of the second motor 47 is fixedly connected to the feeding wheel 36.
[0041] In use, the hinge to be processed is placed into the feeding chamber 34. The hinge enters the feeding slot 37 through the feeding port of the feeding chamber 34 and the protective shell 35. Then, the second motor 47 is started, which drives the feeding wheel 36 to rotate. The rotation of the feeding wheel 36 drives the feeding slot 37 to rotate. At this time, the other feeding slots 37 rotate successively to the bottom of the feeding port of the protective shell 35, so that the hinges inside the feeding chamber 34 continuously enter the feeding slots 37 to be loaded. When the feeding wheel 36 rotates, it drives... The hinge inside the feeding slot 37 rotates until the feeding slot 37 rotates above the loading slot 12. At this time, the hinge inside the feeding slot 37 falls into the loading slot 12 due to gravity. At the same time, the second slider 43 is activated, so that the second slider 43 slides at a constant speed on the surface of the second slide rail 42. The second slider 43 drives the protective shell 35 to move, and the protective shell 35 drives the internal feeding wheel 36 to move. The feeding wheel 36 moves while rotating, tilting the hinge inside the feeding slot 37 into each loading slot 12.
[0042] Then, the micro motor 19 is started, which drives the threaded rod 18 to rotate. After the threaded rod 18 rotates, it drives the threaded sleeve 17 to move. The threaded sleeve 17 drives one end of the connecting rod 14 to move, which in turn drives the top feeding push block 13 to move. The feeding push block 13 slides along the through groove 15. When the feeding push block 13 moves, it pushes the hinge inside the loading groove 12, and the protruding end of the hinge abuts against the inclined surface of the chamfering tool 22 to complete the feeding.
[0043] Then, the first electric slider 26 is activated, causing it to slide downward along the first slide rail 27. This causes the support plate 25 between the two first electric sliders 26 to slide downward. As the support plate 25 slides downward, it drives the bottom fixed plate 28 to move. When the drive plate 29 at the bottom of the fixed plate 28 contacts the outer surface of the hinge, it stops moving. Then, the drive cylinder 31 is activated, causing the output end of the drive cylinder 31 to continuously push the connector 30 back and forth. This causes the connector 30 to drive the fixed plate 28 to slide back and forth. Then, the drive plate 29 slides back and forth behind the fixed plate 28 and continuously rubs the bottom hinge, causing the hinge to rotate. This causes the protruding end of the hinge to continuously rub against the chamfering tool 22 to form a chamfer.
[0044] During hinge processing, the air pump 46 is started. The air pump 46 delivers gas into the air passage 32 through a hose and blows it out through the gas nozzle 33. The gas nozzle 33 slides down with the support plate 25, so that the gas nozzle 33 blows air out onto the protruding end of the hinge, blowing off the debris generated by the chamfering tool 22 and dropping it into the dust collection chamber 23 through the slag discharge port 16 for collection.
[0045] After the final processing is completed, the third motor 48 is started, which drives the rotating rod 45 to rotate. The rotating rod 45 drives the loading platform 11 to rotate. The hinge on the end face of the loading platform 11 loses its support and slides down into the discharge box 44 at the bottom by gravity, thus completing the unloading.
[0046] The specification and claims use certain terms to refer to specific components. Those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.
[0047] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes said element.
[0048] The foregoing description illustrates and describes several preferred embodiments of this application. However, as previously stated, it should be understood that this application is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the application concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this application should be within the protection scope of the appended claims.
Claims
1. A cylindrical hinge chamfering apparatus comprising a machine body (10), characterized in that, The end face of the fuselage (10) is rotatably provided with a loading table (11), the end face of the loading table (11) is provided with a plurality of loading grooves (12), the inside of the plurality of loading grooves (12) is slidably provided with an upper feeding push block (13) for pushing the hinge feeding, one side of the loading table (11) is provided with a dust collection cabin (23), the end face of the dust collection cabin (23) is provided with a mounting plate (24), the end face of the mounting plate (24) is provided with a chamfering tool (22), one side of the chamfering tool (22) is provided with a positioning block (20) on the end face of the mounting plate (24), the end face of the positioning block (20) is provided with a plurality of positioning grooves (21), the positioning grooves (21) are used for positioning the hinge, the corners of the plurality of positioning blocks (20) and the positioning grooves (21) are arc-shaped, the driving plate (29) for twisting the hinge to rotate is slidably arranged above the positioning grooves (21).
2. The cylindrical hinge chamfering apparatus according to claim 1, wherein The inside of the plurality of loading grooves (12) is provided with a through groove (15), the inside of the through groove (15) is slidably provided with a connecting rod (14), the connecting rod (14) is fixedly connected with the upper feeding push block (13), one side of the loading groove (12) is provided with a through groove connecting groove (151), one end of the connecting rod (14) extending out of the through groove connecting groove (151) is provided with a threaded sleeve (17), the inside of the threaded sleeve (17) is rotatably provided with a threaded rod (18), the threaded sleeve (17) and the threaded rod (18) are threadedly connected.
3. The cylindrical hinge chamfering apparatus according to claim 1, wherein The inside of the loading table (11) is provided with a rotating rod (45), one end of the rotating rod (45) extending out of the fuselage (10) is provided with a third motor (48), the output end of the third motor (48) is fixedly connected with the rotating rod (45).
4. The cylindrical hinge chamfering apparatus according to claim 1, wherein Both sides of the inner wall of the fuselage (10) are provided with first sliding rails (27), the outer surfaces of the two first sliding rails (27) are slidably provided with first electric sliding blocks (26), a supporting plate (25) is slidably arranged between the two first electric sliding blocks (26), and the supporting plate (25) is slidably connected with the driving plate (29).
5. The cylindrical hinge chamfering apparatus according to claim 4, wherein The inside of the supporting plate (25) is provided with a limiting sliding groove (40), the inside of the limiting sliding groove (40) is slidably provided with a limiting sliding block (41), the bottom of the limiting sliding block (41) is provided with a fixed plate (28), the fixed plate (28) is fixedly connected with the driving plate (29), the top of the fixed plate (28) is provided with a connecting piece (30), one end of the connecting piece (30) is provided with a driving air cylinder (31), and the output end of the driving air cylinder (31) is fixedly connected with the connecting piece (30).
6. The cylindrical hinge chamfering apparatus according to claim 4, wherein The top of the supporting plate (25) is provided with an air channel (32), one side of the air channel (32) is provided with a plurality of gas nozzles (33), and the inside of the fuselage (10) below the air channel (32) is provided with an air pump (46), and the air channel (32) and the air pump (46) are communicated through a hose.
7. The cylindrical hinge chamfering apparatus of claim 1, wherein, The upper side of the loading platform (11) is slidably provided with a protective shell (35), the top of the protective shell (35) is provided with a discharging cabin (34), the inside of the protective shell (35) is rotatably provided with a discharging wheel disc (36), the inside of the discharging wheel disc (36) is provided with a plurality of discharging notches (37), the outer surface of the discharging wheel disc (36) is provided with a baffle (38), and the outer surface of the baffle (38) is provided with a plurality of blocking grooves (39).
8. The cylindrical hinge chamfering apparatus according to claim 7, wherein The inner wall of the fuselage (10) is provided with a second sliding rail (42), the end surface of the second sliding rail (42) is slidably provided with a second sliding block (43), and the second sliding block (43) is fixedly connected with the outer surface of the protective shell (35).
9. The cylindrical hinge chamfering apparatus of claim 1, wherein, A slag discharging port (16) is arranged between the positioning block (20) and the chamfering tool (22), and the slag discharging port (16) is communicated with a dust collecting cabin (23).
10. The cylindrical hinge chamfering apparatus according to claim 9, wherein One side of the dust collecting cabin (23) is provided with a discharging box (44) below the loading platform (11).