Rubber cutting machine and residue cleaning structure

By introducing a slide rail and electric cylinder assembly into the rubber cutting machine to adjust the position of the cutting head, and by using an isosceles trapezoidal collecting shell and slag belt to achieve automatic slag collection, the problems of low cleaning efficiency, pollution and high cost of existing rubber cutting equipment are solved, and efficient and environmentally friendly slag cleaning is achieved.

CN223763308UActive Publication Date: 2026-01-06JIAONAN TIANHAI RUBBER & PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202520324397.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-01-06
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Existing rubber cutting equipment is inefficient and incomplete in cleaning up debris, resulting in secondary pollution and operational complexity. Furthermore, existing methods increase operating costs and health risks.

Method used

Design a rubber cutting machine and residue cleaning structure. The cutting head position is adjusted by a slide rail and an electric cylinder assembly. Combined with an isosceles trapezoidal collecting shell and a slag belt, the machine achieves automatic collection and cleaning of debris.

Benefits of technology

It improves the efficiency of debris removal, reduces manual operation processes, lowers equipment procurement and operating costs, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rubber cutting machine and residue cleaning structure, including: shell, cutting part and slag material belt, the inner side of shell is provided with cutting part for adjusting rubber cutting position, the left side and right side of cutting part are respectively provided with a group of slide rail for cutting part front and back position adjustment and guide, the slide rail is provided with a group of slide rail for cutting part back and forth position adjustment, the slide rail is provided with a group of slide rail for cutting part back and forth position adjustment. Compared with the prior art, the rubber material cutting device has the advantages that when a worker cuts rubber materials at the upper end of the storage rack, the cut disintegrating slag enters the collecting bin in the collecting shell through the multiple sets of gaps, the cutting components are separated from the collecting bin, and the cutting components are separated from the collecting bin through the multiple sets of gaps. Rubber cutting disintegrating slag is collected to the discharging port through the collecting bin and guided into the upper end of the slag material belt at the lower end in a unified mode, and then the rubber cutting disintegrating slag is guided and conveyed to the outside through the slag material belt to be cleaned, so that the collecting process of related workers is reduced, and the workers can clean the rubber cutting disintegrating slag conveniently.
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Description

Technical Field

[0001] This utility model belongs to the field of rubber cutting and cleaning technology, and relates to a rubber cutting machine and residue cleaning structure. Background Technology

[0002] Existing rubber cutting equipment suffers from several drawbacks in rubber debris cleaning and recycling, including low efficiency, incomplete cleaning, secondary environmental pollution, and operational complexity. These drawbacks stem from the fact that the debris generated during rubber cutting is fine and easily dispersed, making it difficult to collect. Furthermore, the recycling technology for rubber debris is not advanced enough, resulting in low recycling efficiency. The design of cutting equipment often fails to adequately consider environmental protection and ease of operation, making it difficult to achieve ideal cleaning results in practice.

[0003] Conventional methods include using vacuum cleaners, filtration systems, and manual cleaning. Vacuum cleaners and filtration systems can collect rubber debris to some extent, but they often cannot completely capture all the fine debris and have limited efficiency on high-volume production lines. While manual cleaning can remove rubber debris relatively thoroughly, this method is labor-intensive, inefficient, and can easily cause health problems for operators. The drawbacks of these methods are that vacuum cleaners and filtration systems require regular maintenance and filter replacement, increasing operating costs; manual cleaning is limited by rising labor costs and the physical exertion of operators, making it uneconomical in the long run. Therefore, there is an urgent need for a rubber cutting machine and debris cleaning structure to solve these problems. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a rubber cutting machine and residue cleaning structure to solve the problems mentioned in the background technology.

[0005] This utility model is achieved through the following technical solution: a rubber cutting machine and residue cleaning structure, including: a shell, a cutting component and a residue belt, wherein the inner side of the shell is provided with a cutting component for adjusting the rubber cutting position, and the left and right sides of the cutting component are respectively provided with a set of slide rails for adjusting the front and back position of the cutting component and guiding it, and the inner side of each set of slide rails is provided with a set of side limit frames for restricting the movement position of the cutting component.

[0006] The cutting component includes an inner storage tank and a cutting head. The inner storage tank has a set of sealing guides on its left and right sides for introducing rubber welding material. The outer side of the inner storage tank has two sets of positioning frames for limiting the position of the inner storage tank. The positioning frames are mutually limited and fitted with the outer side of the inner storage tank. The lower end of the two sets of positioning frames has a set of limiting frames for connecting and fixing the positioning frames. The left and right sides of the limiting frames have a set of side frames for limiting and connecting them.

[0007] In a preferred embodiment, each of the two sets of side frames is provided with a set of horizontal rails for guiding the movement of the moving frame at its lower front end. The horizontal rails are fixed to the two sets of side frames by bolts. The middle position of the upper end and the middle position of the front side of the horizontal rails are respectively provided with a set of guide grooves for the movable engagement of the moving frame. First, the operator places the rubber material to be cut on the upper end of several sets of shelves. Then, according to the actual cutting part, the left and right positions of the moving frame and the front and back positions of the cutting parts are adjusted. The height of the cutting head is adjusted by the electric cylinder assembly, so that the cutting head can provide cutting operation for the rubber part. At the same time, the operator can remove the electric cylinder assembly and the cutting head from the front of the moving frame as needed, replace the rubber melting head, and connect it to the inner storage tank using a material guide hose, thereby extending the melting and processing function of rubber materials and reducing equipment purchase costs.

[0008] In a preferred embodiment, a set of movable frames for driving the cutting head to move left and right is provided on the outer side of the horizontal rail. A set of electric wheels is provided at the upper rear end and the middle position of the movable frame, and they are respectively movably engaged with the interior of the two sets of guide grooves.

[0009] In a preferred embodiment, the front side of the movable frame is provided with several sets of mounting holes, and the front side of the movable frame is provided with a set of electric cylinder assemblies for adjusting the height of the cutting head. The lower end of the electric cylinder assembly is provided with a set of cutting heads for cutting rubber materials.

[0010] In a preferred embodiment, the lower ends of the left and right sides of the horizontal rail are respectively provided with a set of inserts for guiding its forward and backward movement. Each set of inserts is movably connected to a set of slide rails, and the lower end of each set of slide rails is provided with a set of support frames for supporting it.

[0011] In a preferred embodiment, the upper inner side of the two sets of support frames is provided with a set of shelves for supporting the rubber material to be cut. The shelves are provided in several sets, and there is a gap between each two sets of shelves for the rubber cutting debris to be discharged.

[0012] In a preferred embodiment, a set of collecting shells for receiving rubber cutting debris is provided at the lower end of several sets of shelves. The cross-section of the right side of the collecting shell is an isosceles trapezoidal structure, and a set of collection bins for collecting rubber cutting debris is provided inside the collecting shell.

[0013] In a preferred embodiment, the bottom of the collection chamber is provided with a set of discharge ports for collecting and discharging rubber cutting debris. At the lower end of the discharge ports, there is a set of slag belts for batch conveying the rubber cutting debris. When workers cut rubber materials on the upper part of the shelf, the cutting debris enters the collection chamber inside the collection shell through several sets of gaps. The rubber cutting debris is collected in the collection chamber and brought to the discharge port, and then uniformly guided to the upper end of the lower slag belt. The slag belt then guides the rubber cutting debris to the outside for cleaning, thereby reducing the collection process for relevant workers and making it easier for workers to clean it.

[0014] After adopting the above technical solution, the beneficial effects of this utility model are as follows: First, after adjusting the left and right positions of the moving frame and the front and rear positions of the cutting parts according to the actual cutting part, the height of the cutting head is adjusted by the electric cylinder assembly, so that the cutting head can provide cutting operation for the rubber parts. At the same time, the operator can remove the electric cylinder assembly and the cutting head from the front of the moving frame as needed, replace the rubber melting head, and connect it to the inner storage tank using a material guide hose, thereby extending the melting and processing function of rubber materials and reducing equipment purchase costs.

[0015] Cutting debris enters the collection chamber inside the collection shell through several sets of gaps. The rubber cutting debris is collected in the collection chamber and sent to the discharge port. It is then uniformly introduced into the upper part of the lower slag belt, and then the slag belt guides the rubber cutting debris to the outside for cleaning. This reduces the collection process for relevant personnel and makes it easier for them to clean it. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a top view of the right front oblique side of the structure of the rubber cutting machine and residue cleaning structure of this utility model;

[0018] Figure 2 This is a top view of the front side of the cutting component in the rubber cutting machine and residue cleaning structure of this utility model;

[0019] Figure 3 This is a front-view top view of the cutting component in a rubber cutting machine and residue cleaning structure according to the present invention.

[0020] Figure 4 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0021] In the diagram: 100-shell, 110-cutting component, 120-slide rail, 130-side limiting frame, 140-shelf, 150-collection shell, 160-collection bin, 170-support frame, 180-slag belt;

[0022] 11a-Inner storage tank, 11b-Positioning frame, 11c-Limiting frame, 11d-Horizontal rail, 11e-Side frame, 11f-Moving frame, 11g-Electric cylinder assembly, 11h-Embedded seat, 11i-Cutting head. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 A rubber cutting machine and residue cleaning structure includes: a housing 100, a cutting component 110, and a residue belt 180. The inner side of the housing 100 is provided with a cutting component 110 for adjusting the rubber cutting position. A set of slide rails 120 are provided on the left and right sides of the cutting component 110 for adjusting the front and rear positions of the cutting component 110 and guiding it. A set of side limit frames 130 is provided on the inner side of each set of slide rails 120 for limiting the movement position of the cutting component 110.

[0025] The cutting component 110 includes an inner storage tank 11a and a cutting head 11i. The inner storage tank 11a has a set of sealing guides on its left and right sides for introducing rubber welding material. The inner storage tank 11a has two sets of positioning frames 11b on its outer side for limiting the position of the inner storage tank 11a. The positioning frames 11b and the outer side of the inner storage tank 11a are mutually limited and fitted together. The lower end of the two sets of positioning frames 11b has a set of limiting frames 11c for connecting and fixing the positioning frames 11b. The limiting frames 11c has a set of side frames 11e on its left and right sides for limiting and connecting to it.

[0026] Both sets of side frames 11e are provided with a set of horizontal rails 11d at the lower front end for guiding the movement of the movable frame 11f. The horizontal rails 11d are fixed to the two sets of side frames 11e by bolts. The middle position of the upper end and the middle position of the front side of the horizontal rails 11d are respectively provided with a set of guide grooves for the movable frame 11f to be movably fitted.

[0027] Please see Figures 1-4As the first embodiment of this utility model: First, the worker places the rubber material to be cut on the upper part of several sets of shelves 140. Then, according to the actual cutting part, the worker adjusts the left and right position of the moving frame 11f and the front and back position of the cutting part 110. The height of the cutting head 11i is adjusted by the electric cylinder assembly 11g, so that the cutting head 11i can provide cutting operation for the rubber part. At the same time, the worker can remove the electric cylinder assembly 11g and the cutting head 11i from the front of the moving frame 11f as needed, replace the rubber melting head, and connect it to the inner storage tank 11a using a material guide hose, thereby extending the melting and processing function of the rubber material and reducing the equipment purchase cost.

[0028] A set of movable frames 11f is provided on the outer side of the horizontal rail 11d to drive the cutting head 11i to move left and right. A set of electric wheels is provided on the upper rear end and the middle position of the movable frame 11f, and they are respectively engaged with the interior of the two sets of guide grooves.

[0029] The front side of the movable frame 11f has several sets of mounting holes. The front side of the movable frame 11f has a set of electric cylinder assembly 11g for adjusting the height of the cutting head 11i. The lower end of the electric cylinder assembly 11g has a set of cutting heads 11i for cutting rubber materials.

[0030] The lower ends of the left and right sides of the horizontal rail 11d are respectively provided with a set of mounting seats 11h for guiding its forward and backward movement. Each set of mounting seats 11h is movably connected to a set of slide rails 120. Each set of slide rails 120 is provided with a set of support frames 170 for supporting it.

[0031] The upper inner side of the two sets of support frames 170 is provided with a set of shelves 140 for supporting the rubber material to be cut. There are several sets of shelves 140, and there is a gap between each two sets of shelves 140 for the rubber cutting debris to be discharged.

[0032] Several sets of shelves 140 are provided with a set of collection shells 150 at the lower end for receiving rubber cutting debris. The cross-section of the right side of the collection shell 150 is an isosceles trapezoidal structure. A set of collection bins 160 for collecting rubber cutting debris is provided inside the collection shell 150.

[0033] The bottom of the collection bin 160 is provided with a set of discharge ports for collecting and discharging rubber cutting debris, and the lower end of the discharge ports is provided with a set of debris belts 180 for batch conveying the rubber cutting debris.

[0034] Please see Figures 1-4As a second embodiment of this utility model: Based on the description in the above embodiments, when the worker cuts the rubber material at the upper end of the shelf 140, the cutting debris enters the collection chamber 160 inside the collection shell 150 through several sets of gaps. The rubber cutting debris is collected at the discharge port through the collection chamber 160 and uniformly introduced into the upper end of the lower slag belt 180. Then, the slag belt 180 guides the rubber cutting debris to the outside for cleaning, thereby reducing the collection process for relevant workers and making it easier for workers to clean it.

[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rubber cutting machine and residue cleaning structure comprising: The shell (100), cutting part (110) and slag belt (180) are characterized in that: the inside of the shell (100) is provided with a cutting part (110) for adjusting the cutting position of the rubber, and the left and right sides of the cutting part (110) are respectively provided with a group of slide rails (120) for adjusting the front and rear positions of the cutting part (110) and guiding it, and the inside of each group of slide rails (120) is provided with a group of side limit racks (130) for limiting the walking position of the cutting part (110); The cutting part (110) includes an inner storage tank (11a) and a cutting head (11i), and the left and right sides of the inner storage tank (11a) are respectively provided with a group of sealed guide heads for guiding the introduction of rubber welding materials, and the outer side of the inner storage tank (11a) is provided with two groups of positioning racks (11b) for limiting the position of the inner storage tank (11a), and the outer side of the inner storage tank (11a) is limitingly embedded with the positioning rack (11b), and the lower end of the two groups of positioning racks (11b) is provided with a group of limiting racks (11c) for connecting and fixing the positioning rack (11b), and the left and right sides of the limiting rack (11c) are respectively provided with a group of side racks (11e) for limiting connection.

2. A rubber cutting machine and residue cleaning structure according to claim 1, characterized in that: The front lower end of the two groups of side racks (11e) is respectively provided with a group of horizontal rails (11d) for moving guide of the moving rack (11f), and the horizontal rails (11d) are connected and fixed with the two groups of side racks (11e) through bolts, and the upper end of the horizontal rails (11d) is respectively provided with a group of guide grooves for movably embedding the moving rack (11f).

3. A rubber cutting machine and residue cleaning structure according to claim 2, wherein: The outer side of the horizontal rails (11d) is provided with a group of moving racks (11f) for moving the cutting head (11i) left and right, and the upper end and the middle position of the rear side of the moving rack (11f) are respectively provided with a group of electric wheels.

4. A rubber cutting machine and residue cleaning structure according to claim 3, wherein: The front side of the moving rack (11f) is provided with a plurality of mounting holes, and the front side of the moving rack (11f) is provided with a group of electric cylinder assemblies (11g) for adjusting the height of the cutting head (11i), and the lower end of the electric cylinder assembly (11g) is provided with a group of cutting heads (11i) for cutting rubber materials.

5. A rubber cutting machine and residue cleaning structure according to claim 4, wherein: The left and right lower ends of the horizontal rails (11d) are respectively provided with a group of embedding seats (11h) for embedding and guiding the front and rear movement of the horizontal rails (11d), and each group of embedding seats (11h) is movably embedded and connected with a group of slide rails (120), and the lower end of each group of slide rails (120) is provided with a group of supporting racks (170) for supporting.

6. A rubber cutting machine and residue cleaning structure according to claim 5, wherein: The inner side of the two groups of supporting racks (170) is provided with a group of shelves (140) for supporting the rubber materials to be cut, and the shelves (140) are provided with a plurality of groups, and the gap between every two groups of shelves (140) is used for discharging the rubber cutting slag.

7. A rubber cutting machine and residue cleaning structure according to claim 6, wherein: The lower end of the plurality of groups of shelves (140) is provided with a group of collection shells (150) for receiving the rubber cutting slag, and the right side of the collection shell (150) is a kind of isosceles trapezoidal structure, and the inner side of the collection shell (150) is provided with a group of collection bins (160) for collecting the rubber cutting slag.

8. A rubber cutting machine and residue cleaning structure according to claim 7, characterized in that: The bottom of the collecting bin (160) is provided with a group of discharge ports for collecting and discharging the rubber cutting residues, and the lower end of the discharge ports is provided with a group of residue belts (180) for batch conveying the rubber cutting residues.