Self-adaptive leveling photovoltaic panel mounting equipment
By using an adaptive leveling photovoltaic panel installation device, which utilizes a horizontal tilt sensor and telescopic drive components to adjust the angle of the cargo platform, the resistance problem of photovoltaic panel installation on inclined roads has been solved, and stable installation of photovoltaic panels has been achieved.
Patent Information
- Application Number
- CN202520067829.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-10
AI Technical Summary
When existing photovoltaic panel installation equipment is installed on sloping roads, the tilt of the loading platform causes great resistance, which affects the installation operation of the photovoltaic panels.
Design an adaptive leveling photovoltaic panel installation device. The device monitors the platform tilt angle in real time using a horizontal tilt sensor and adjusts the left-right and forward-backward tilt angles of the loading platform using an adjustable telescopic drive component to keep it level at all times. Combined with a robotic arm, it achieves stable installation of photovoltaic panels.
This ensures that the cargo platform remains level on sloping roads, facilitating stable installation of photovoltaic panels and improving installation efficiency and safety.
Smart Images

Figure CN223764576U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic panel installation equipment technology, and in particular to an adaptive leveling photovoltaic panel installation equipment. Background Technology
[0002] Currently, the installation of solar photovoltaic panels is a new technology. In the process of installing solar photovoltaic panels, it is necessary to set up a fixed base on the ground to fix the solar photovoltaic panels on the fixed base, thereby securing the solar photovoltaic panels.
[0003] Existing photovoltaic panel installation equipment, when installing photovoltaic panels on sloping roads, suffers from a tilted platform. This tilt causes a reaction force from the weight of the workpiece and the robotic arm itself, creating resistance for the operator and hindering the installation process. Therefore, an adaptive leveling photovoltaic panel installation device is needed, capable of adjusting the platform's position in real time according to road conditions to ensure it remains level and facilitates installation. Utility Model Content
[0004] To address the problems in the prior art, this application proposes an adaptive leveling photovoltaic panel installation device that can adjust the state of the cargo platform in real time according to road conditions, ensuring that the cargo platform is always in a level state, which facilitates the installation of photovoltaic panels.
[0005] This utility model provides an adaptive leveling photovoltaic panel installation device, which includes an installation platform and a chassis assembly. The installation platform is equipped with an installation robotic arm and a cargo platform. The chassis assembly includes a support mechanism and two sets of walking mechanisms. The two sets of walking mechanisms are respectively hinged to the left and right sides of the support mechanism via a linkage mechanism around a first horizontal direction. A first adjustment and telescopic drive component is hinged across the walking mechanism and the support mechanism. The installation platform is hinged to the upper surface of the support mechanism around a second horizontal direction. A second adjustment and telescopic drive component is hinged across the installation platform and the support mechanism. The first horizontal direction is perpendicular to the second horizontal direction. A horizontal tilt sensor is installed on the installation platform.
[0006] The horizontal tilt sensor is used to monitor the horizontal tilt angle of the installation platform in real time. Based on the horizontal tilt angle of the installation platform monitored by the horizontal tilt sensor, the first adjusting telescopic drive adjusts the tilt angle of the installation platform in the left-right direction, and the second adjusting telescopic drive adjusts the tilt angle of the installation platform in the front-back direction.
[0007] As a further improvement to the above technical solution:
[0008] The aforementioned adaptive leveling photovoltaic panel installation equipment further includes a linkage mechanism comprising two supporting linkages and two fixed linkages. The two fixed linkages are vertically fixed to the traveling mechanism and the supporting mechanism, respectively, and the two supporting linkages are pivotally connected between the upper or lower ends of the two fixed linkages, rotating about a first horizontal direction.
[0009] Furthermore, in the aforementioned adaptive leveling photovoltaic panel installation equipment, the outer perimeter of the cargo platform is provided with multiple guardrails, and the photovoltaic panels can be positioned between the multiple guardrails.
[0010] Furthermore, in the aforementioned adaptive leveling photovoltaic panel installation equipment, the upper surface of the cargo platform and the inner wall of the guardrail are both provided with flexible pads, allowing the photovoltaic panel to contact the upper surface of the cargo platform and the inner wall of the guardrail through the flexible pads.
[0011] The aforementioned adaptive leveling photovoltaic panel installation equipment further includes an installation robotic arm comprising a support arm and a suction cup mechanism. The support arm is mounted on the installation platform, and the suction cup mechanism is mounted on the support arm. The suction cup mechanism is capable of adsorbing photovoltaic panels placed on the loading platform.
[0012] Furthermore, in the aforementioned adaptive leveling photovoltaic panel installation equipment, the suction cup mechanism is equipped with an operating handle, which allows the suction cup mechanism to be controlled.
[0013] The above-mentioned technical features can be combined in various suitable ways or replaced by equivalent technical features, as long as the purpose of this utility model can be achieved.
[0014] This utility model provides an adaptive leveling photovoltaic panel installation device, which, compared with the prior art, has at least the following advantages: When using this adaptive leveling photovoltaic panel installation device for photovoltaic panel installation, the photovoltaic panel is first placed on the loading platform, and then moved to the vicinity of the installation position by two sets of walking mechanisms. A horizontal tilt sensor monitors the horizontal tilt angle of the installation platform in real time. Based on the horizontal tilt angle monitored by the sensor, the first adjustment of the telescopic drive component adjusts the tilt angle of the installation platform in the left-right direction, and the second adjustment of the telescopic drive component adjusts the tilt angle of the installation platform in the front-back direction, thereby ensuring that the loading platform remains level. Finally, a robotic arm installs the photovoltaic panel on the loading platform into the installation position. This adaptive leveling photovoltaic panel installation device can adjust the state of the loading platform in real time according to road conditions, ensuring that the loading platform remains level, facilitating the installation of photovoltaic panels.
[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0017] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings. Wherein:
[0018] Figure 1 This shows a schematic diagram of the structure of the adaptive leveling photovoltaic panel installation equipment provided in an embodiment of the present invention;
[0019] Figure 2 This shows a schematic diagram of the installation platform and chassis assembly of the adaptive leveling photovoltaic panel installation equipment provided in this embodiment of the present invention;
[0020] Figure 3 The image shows a right view of the mounting platform and chassis assembly of the adaptive leveling photovoltaic panel mounting equipment provided in this embodiment of the present invention;
[0021] Figure 4 This shows a front view of the mounting platform and chassis assembly of the adaptive leveling photovoltaic panel mounting equipment provided in this embodiment of the present invention;
[0022] Figure 5 This shows a front view of the mounting platform and chassis assembly of the adaptive leveling photovoltaic panel mounting equipment provided in this embodiment of the present invention;
[0023] Figure 6 The image shows a right view of the installation platform of the adaptive leveling photovoltaic panel installation equipment provided in this embodiment of the present invention;
[0024] Figure 7 This shows a schematic diagram of the structure of the robotic arm of the adaptive leveling photovoltaic panel installation equipment provided in an embodiment of the present invention;
[0025] Figure 8 This diagram shows the structural schematic of the installation platform of the adaptive leveling photovoltaic panel installation equipment provided in an embodiment of the present invention.
[0026] In the accompanying drawings, the same parts use the same reference numerals. The drawings are not to scale.
[0027] Explanation of reference numerals in the attached figures:
[0028] 100-Adaptive leveling photovoltaic panel installation equipment, 110-Installation platform, 111-Horizontal tilt sensor, 120-Chassis assembly, 121-Support mechanism, 122-Walking mechanism, 123-Linkage mechanism, 124-First adjustment telescopic drive component, 125-Second adjustment telescopic drive component, 126-Support linkage, 127-Fixed rod, 130-Mechanical arm, 131-Support arm, 132-Suction cup mechanism, 133-Operating handle, 140-Cargo platform, 141-Guardrail, 142-Flexible pad. Detailed Implementation
[0029] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0030] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0034] The present invention will be further described below with reference to the accompanying drawings.
[0035] This utility model provides an adaptive leveling photovoltaic panel installation device that can adjust the state of the loading platform in real time according to road conditions, so that the loading platform is always in a level state, which facilitates the installation of photovoltaic panels.
[0036] Please see Figure 1 and Figure 2 The adaptive leveling photovoltaic panel installation equipment 100 provided in this embodiment includes an installation platform 110 and a chassis assembly 120. The installation platform 110 is equipped with an installation robotic arm 130 and a cargo platform 140. The chassis assembly 120 includes a support mechanism 121 and two sets of walking mechanisms 122. The two sets of walking mechanisms 122 are respectively hinged to the left and right sides of the support mechanism 121 via a linkage mechanism 123 around a first horizontal direction. A first adjustment and telescopic drive member 124 is hinged across the walking mechanism 122 and the support mechanism 121. The installation platform 110 is hinged to the upper surface of the support mechanism 121 around a second horizontal direction. A second adjustment and telescopic drive member 125 is hinged across the installation platform 110 and the support mechanism 121. The first horizontal direction is perpendicular to the second horizontal direction. Please refer to... Figure 3 and Figure 4 A horizontal tilt sensor 111 is installed on the mounting platform 110.
[0037] The horizontal tilt sensor 111 is used to monitor the horizontal tilt angle of the installation platform 110 in real time. Based on the horizontal tilt angle of the installation platform 110 monitored by the horizontal tilt sensor 111, the first adjustment telescopic drive component 124 adjusts the tilt angle of the installation platform 110 in the left-right direction, and the second adjustment telescopic drive component 125 adjusts the tilt angle of the installation platform 110 in the front-back direction.
[0038] When the adaptive leveling photovoltaic panel installation equipment 100 is used to install photovoltaic panels, the photovoltaic panels are first placed on the loading platform 140, and then moved to the vicinity of the installation position by two sets of walking mechanisms 122. The horizontal tilt sensor 111 monitors the horizontal tilt angle of the installation platform 110 in real time. According to the horizontal tilt angle of the installation platform 110 monitored by the horizontal tilt sensor 111, the first adjustment of the telescopic drive component 124 adjusts the tilt angle of the installation platform 110 in the left and right directions, and the second adjustment of the telescopic drive component 125 adjusts the tilt angle of the installation platform 110 in the front and back directions, so that the loading platform 140 is always in a horizontal state. Finally, the photovoltaic panels on the loading platform 140 are installed in the installation position by the robotic arm 130.
[0039] The adaptive leveling photovoltaic panel installation equipment 100 provided in this embodiment can adjust the state of the cargo platform 140 in real time according to the road conditions, so that the cargo platform 140 is always in a horizontal state, which facilitates the installation of photovoltaic panels.
[0040] The adaptive leveling photovoltaic panel installation equipment 100 provided in this embodiment of the utility model is described in detail below. Figure 5 The linkage mechanism 123 includes two supporting links 126 and two fixed links 127. The two fixed links 127 are vertically fixed to the traveling mechanism 122 and the support mechanism 121 respectively. The two supporting links 126 are hinged to the upper or lower ends of the two fixed links 127 respectively, rotatably about a first horizontal direction. When the first adjusting telescopic drive member 124 extends or retracts, the supporting links 126 rotate relative to the fixed links 127 about a first horizontal direction, thereby adjusting the tilt angle of the mounting platform 110 in the left and right directions.
[0041] In this embodiment, the walking mechanism 122 is hinged to the left or right side of the support mechanism 121 via two sets of linkage mechanisms 123 about a first horizontal direction, and the first adjusting telescopic drive member 124 is located between the two sets of linkage mechanisms 123. Both the first adjusting telescopic drive member 124 and the second adjusting telescopic drive member 125 are telescopic cylinders. Of course, it is understood that the walking mechanism 122 can also be hinged to the left or right side of the support mechanism 121 via other numbers of linkage mechanisms 123 about a first horizontal direction, and the first adjusting telescopic drive member 124 and the second adjusting telescopic drive member 125 can also be other types of telescopic drive devices, such as telescopic cylinders.
[0042] The adaptive leveling photovoltaic panel installation equipment 100 provided in this embodiment of the utility model, further please refer to... Figure 6 and Figure 8The cargo platform 140 is provided with multiple guardrails 141 around its outer perimeter, and the photovoltaic panels can be positioned between the guardrails 141. When the adaptive leveling photovoltaic panel installation equipment 100 provided in this embodiment of the present invention moves through two sets of walking mechanisms 122, the photovoltaic panels are positioned between the guardrails 141, which can effectively prevent the photovoltaic panels on the cargo platform 140 from sliding and falling off when traveling on slopes or bumpy roads.
[0043] In this embodiment, flexible pads 142 are provided on the upper surface of the cargo platform 140 and the inner wall of the guardrail 141, allowing the photovoltaic panel to contact the upper surface of the cargo platform 140 and the inner wall of the guardrail 141 via the flexible pads 142. The flexible pads 142 prevent the photovoltaic panel from colliding and damaging the upper surface of the cargo platform 140 and the inner wall of the guardrail 141 when the adaptive leveling photovoltaic panel installation equipment 100 provided in this embodiment moves via two sets of walking mechanisms 122. The flexible pads 142 are made of rubber.
[0044] The adaptive leveling photovoltaic panel installation equipment 100 provided in this embodiment of the utility model is described in detail below. Figure 1 and Figure 7 The robotic arm 130 includes a support arm 131 and a suction cup mechanism 132. The support arm 131 is mounted on the installation platform 110, and the suction cup mechanism 132 is mounted on the support arm 131. The suction cup mechanism 132 can adsorb photovoltaic panels placed on the loading platform 140. The suction cup mechanism 132 is equipped with an operating handle 133, which allows control of the suction cup mechanism 132. The operating handle 133 allows the operator to clearly see the state of the photovoltaic panel workpiece during installation, facilitating the installation and handling of the photovoltaic panel workpiece and avoiding misoperation due to limited visibility. In this embodiment, the operating handle 133 adopts a telescopic tube structure, allowing for free adjustment of the handle's length. The length of the handle can be adjusted according to the installation height of the photovoltaic panels on site, making it more convenient for the operator to perform installation operations on the ground.
[0045] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
Claims
1. An adaptive leveling photovoltaic panel installation apparatus, characterized by, The adaptive leveling photovoltaic panel mounting device (100) comprises a mounting platform (110) and a chassis assembly (120), the mounting platform (110) is provided with a mounting mechanical arm (130) and a cargo platform (140), the chassis assembly (120) comprises a support mechanism (121) and two groups of walking mechanisms (122), the two groups of walking mechanisms (122) are respectively rotatably connected to the left and right sides of the support mechanism (121) through connecting rod mechanisms (123), and the walking mechanisms (122) and the support mechanism (121) are cross-connected with the first adjustment telescopic drive (124) rotatably connected, the mounting platform (110) is rotatably connected to the upper surface of the support mechanism (121) in the second horizontal direction, the mounting platform (110) and the support mechanism (121) are cross-connected with the second adjustment telescopic drive (125) rotatably connected, the first horizontal direction is perpendicular to the second horizontal direction, and the mounting platform (110) is provided with a horizontal inclination sensor (111); The horizontal inclination sensor (111) is used for monitoring the horizontal inclination of the mounting platform (110) in real time, and the first adjustment telescopic drive (124) adjusts the inclination angle of the mounting platform (110) in the left-right direction according to the horizontal inclination of the mounting platform (110) monitored by the horizontal inclination sensor (111), and the second adjustment telescopic drive (125) adjusts the inclination angle of the mounting platform (110) in the front-rear direction.
2. The self-leveling photovoltaic panel installation apparatus according to claim 1, wherein, The connecting rod mechanism (123) comprises two support connecting rods (126) and two fixed rods (127), the two fixed rods (127) are vertically fixed on the walking mechanism (122) and the support mechanism (121) one by one, and the two support connecting rods (126) are rotatably connected between the upper end or the lower end of the two fixed rods (127) one by one.
3. The self-leveling photovoltaic panel installation apparatus according to claim 1, wherein, The outer periphery of the cargo platform (140) is provided with a plurality of guardrails (141), and the photovoltaic panel can be placed between the plurality of guardrails (141).
4. The self-leveling photovoltaic panel installation apparatus according to claim 3, wherein, The upper surface of the cargo platform (140) and the inner side wall of the guardrail (141) are provided with flexible pads (142), and the photovoltaic panel can be in contact with the upper surface of the cargo platform (140) and the inner side wall of the guardrail (141) through the flexible pads (142).
5. The self-leveling photovoltaic panel installation apparatus according to claim 1, wherein, The mounting mechanical arm (130) comprises a support arm (131) and a suction cup mechanism (132), the support arm (131) is mounted on the mounting platform (110), the suction cup mechanism (132) is mounted on the support arm (131), and the suction cup mechanism (132) can adsorb the photovoltaic panel placed on the cargo platform (140).
6. The self-leveling photovoltaic panel installation apparatus according to claim 5, wherein, The suction cup mechanism (132) is provided with an operating handle (133), and the suction cup mechanism (132) can be controlled through the operating handle (133).